Cable insulating tape winding equipment

Through the combined design of the support mechanism, winding mechanism and compacting mechanism, the synchronization problem of winding and movement in cable insulating tape winding equipment and the compacting problem of insulating tape are solved, and the stability and quality improvement of cable insulating tape winding is achieved.

CN223273065UActive Publication Date: 2025-08-26ANHUI SIJIAN HLDG GRP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422750306.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-08-26
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In existing cable insulating tape winding equipment, the independent driving of the winding mechanism and the cable moving mechanism leads to an incorrect pace ratio, resulting in excessively large clamping ratio of cable surface gaps or insulating tape folding ratios, and lack of compaction function to lead to edge curling problems.

Method used

The combination design of support mechanism, winding mechanism and compacting mechanism is adopted to achieve synchronous driving of winding and movement through the gear box and the drive motor, and the insulating tape is compacted using a rotating ring and compacting roller.

Benefits of technology

The stability of the winding process and the tightness of the insulating tape are achieved, the gaps and curling edges of the cable are avoided, and the insulation quality and convenience of equipment adjustment are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223273065U_ABST
    Figure CN223273065U_ABST
Patent Text Reader

Abstract

The utility model discloses a cable insulating tape winding device which comprises a supporting mechanism, a winding mechanism assembled in the center of the top of the supporting mechanism and a compacting mechanism assembled on the rear side of the winding mechanism, the supporting mechanism comprises a base, and the utility model relates to the technical field of cable processing. According to the cable insulating tape winding equipment, through cooperation of a first gear box, a first driving motor, a first bevel gear and a second bevel gear, synchronous driving can be carried out when the equipment winds and moves a cable; the condition that gaps are formed in the surface of the cable or the overlapping and winding proportion of the insulating tape is too large due to the fact that the matching speed ratio during winding and moving has errors is avoided, and the insulating tape wound on the surface of the cable can be compacted by means of the rotating ring and the compacting wheel; the condition that the insulation quality of the cable is affected by edge warping of the insulating tape in subsequent processing is avoided, and the stability of the equipment when the cable insulating tape is wound is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, in particular to a cable insulation tape winding device. Background Art

[0002] Cable is a collection of one or more insulated wire cores and their respective coatings, total protective layers and outer sheaths. Cables are widely used, mainly for controlling installation, connecting equipment, transmitting electricity and other multiple functions. Cables need to be wrapped with insulating tape for insulation during processing. Therefore, insulating tape winding equipment is needed when processing cables. Among them, the "A Cable Insulating Tape Winding Equipment" disclosed in the publication number "CN212608849U" has solved the technical drawbacks of low efficiency of manual winding and distortion of automatically wound cables. However, in actual use, equipment with similar structures still has various problems. There are many defects, for example, the cable winding mechanism and the cable moving mechanism adopt independent driving methods, and the independent driving methods cannot control the speed ratio in actual use. When the speed ratio of the winding mechanism and the moving mechanism is wrong, it will cause gaps on the cable surface, or the overlapping ratio of the tape will be too large, resulting in increased costs; at the same time, after the insulating tape is wrapped around the outside of the cable, it does not have the function of compacting it. In subsequent processing, the insulating tape wrapped around the outside of the cable will warp, thereby affecting the insulation quality of the cable when in use. For this reason, we designed a cable insulating tape winding device to solve the above problems. Utility Model Content

[0003] In response to the shortcomings of the existing technology, the utility model provides a cable insulation tape winding device, which solves the problems of lack of unified drive for the winding mechanism and cable moving mechanism of the equipment, subsequent adjustment leading to deviation in the overlapping ratio of the insulation cloth on the cable surface, and lack of compaction of the wrapped insulation tape, resulting in warping in subsequent processing.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a cable insulation tape winding device, comprising a support mechanism and a winding mechanism assembled at the center of the top of the support mechanism, and a compacting mechanism assembled at the rear side of the winding mechanism, the support mechanism comprising a base, a discharge rack fixedly mounted on the rear side of the top of the base, two sets of moving wheels rotatably mounted on one side above the discharge rack, and a second gear box for use with the two sets of moving wheels fixedly mounted above the other side of the discharge rack;

[0005] The winding mechanism includes an annular seat, a rotating ring is rotatably mounted on the front of the annular seat through a slide, two groups of mounting rods are fixedly mounted on the front of the rotating ring, and the outsides of the two groups of mounting rods are rotatably mounted with raw material rods, a first gear box is fixedly mounted on one side of the back of the annular seat, a first drive motor is fixedly mounted on the upper part of the back of the first gear box, two groups of output ends on the front of the first gear box both pass through the annular seat and are fixedly mounted with a first drive gear, a first transmission gear used in conjunction with the first drive gear is fixedly mounted on the outer wall of the rotating ring, an output bevel gear is fixedly mounted on the output end of the back of the first gear box, and an input bevel gear used in conjunction with the output bevel gear is fixedly mounted on the output end of the other side of the second gear box;

[0006] The compacting mechanism comprises a mounting ring, a rotating ring is fixedly mounted inside the mounting ring, and three groups of compacting rollers are rotatably mounted inside the rotating ring via elastic supporting rods.

[0007] Preferably, a second drive motor is fixedly mounted on the bottom of the mounting ring, a second drive gear is fixedly mounted on the output end of the second drive motor, and a second transmission gear, which cooperates with the second drive gear, is fixedly mounted on the back of the rotating ring. Preferably, a feed rack is fixedly mounted on the front side of the top of the base, and two sets of feed wheels are rotatably mounted above the feed rack. Preferably, a limit disk is fixedly mounted on one end of the mounting rod, an adjustment disk is threadedly mounted on the front of the raw material rod, and a speed reduction disk, which cooperates with the limit disk, is rotatably mounted on the back of the adjustment disk.

[0008] Preferably, multiple groups of anti-slip rubber rods are fixedly installed on the outer walls of the two groups of raw material rods.

[0009] Preferably, a support seat connected to the top of the base is fixedly installed on the bottom of the annular seat, and a support frame connected to the top of the base is fixedly installed on the bottom of the mounting ring.

[0010] The utility model provides a cable insulation tape winding device. Compared with the existing technology, it has the following advantages:

[0011] The cable insulation tape winding device can synchronously drive the device when winding and moving the cable through the cooperation between the first gear box, the first drive motor, the first bevel gear and the second bevel gear, so that the device can be uniformly adjusted when the personnel adjust the efficiency of the device during operation, avoiding the error in the speed ratio between winding and moving, which causes gaps on the cable surface or an excessively large overlapping ratio of the insulation tape, ensuring the stability of the device during adjustment. With the help of the rotating ring and the compacting wheel, the insulation tape wrapped on the cable surface can be compacted, avoiding the situation in which the insulation tape warps in subsequent processing and affects the insulation quality of the cable, and improving the stability of the device when winding the insulation tape on the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the annular seat structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the cross-sectional structure of the raw material rod of the present utility model;

[0015] Figure 4 This is a schematic diagram of the rotating ring structure of the utility model;

[0016] Figure 5 This is a schematic diagram of the cross-sectional structure of the rotating ring of the present utility model;

[0017] Figure 6 This is a schematic diagram of the movable wheel structure of the present utility model.

[0018] In the figure: 1. Support mechanism; 101. Base; 102. Feed rack; 103. Feed wheel; 2. Winding mechanism; 201. Annular seat; 202. Slide plate; 203. Rotating ring; 204. First transmission gear; 205. Support seat; 3. Compacting mechanism; 301. Mounting ring; 302. Rotating ring; 303. Elastic support rod; 304. Compacting roller; 305. Second transmission gear; 306. Second drive motor; 307. Second drive gear; 308. Support rack; 4. First gearbox; 401. First drive motor; 402. First drive gear; 403. Output bevel gear; 5. Raw material rod; 501. Anti-slip rubber rod; 502. Mounting rod; 503. Limiting plate; 504. Speed ​​reduction plate; 505. Adjusting plate; 6. Discharge rack; 601. Moving wheel; 602. Input bevel gear; 603. Second gearbox. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-6The utility model provides a technical solution: a cable insulation tape winding device, comprising a support mechanism 1 and a winding mechanism 2 assembled at the top center position of the support mechanism 1, and a compacting mechanism 3 assembled at the rear side of the winding mechanism 2, the support mechanism 1 comprises a base 101, a discharge rack 6 is fixedly mounted on the rear side of the top of the base 101, two sets of moving wheels 601 are rotatably mounted on one side above the discharge rack 6, a second gear box 603 used in conjunction with the two sets of moving wheels 601 is fixedly mounted above the other side of the discharge rack 6, the winding mechanism 2 comprises an annular seat 201, a rotating ring 203 is rotatably mounted on the front side of the annular seat 201 through a slide 202, two sets of mounting rods 502 are fixedly mounted on the front side of the rotating ring 203, and the raw material rod 5 is rotatably mounted on the outside of the two sets of mounting rods 502, the annular seat A first gear box 4 is fixedly installed on one side of the back of 201, and a first drive motor 401 is fixedly installed on the upper back of the first gear box 4. The two sets of output ends on the front of the first gear box 4 both pass through the annular seat 201 and are fixedly installed with the first drive gear 402. The outer wall of the rotating ring 203 is fixedly installed with the first transmission gear 204 used in conjunction with the first drive gear 402. The output end of the back of the first gear box 4 is fixedly installed with an output bevel gear 403, and the output end on the other side of the second gear box 603 is fixedly installed with an input bevel gear 602 used in conjunction with the output bevel gear 403. The compacting mechanism 3 includes a mounting ring 301, and a rotating ring 302 is fixedly installed inside the mounting ring 301. Three sets of compacting rollers 304 are rotatably installed inside the rotating ring 302 through elastic support rods 303.

[0021] Based on the above-mentioned structural setting, the cable insulation tape winding equipment is composed of a supporting mechanism 1, a winding mechanism 2 and a compacting mechanism 3, wherein the supporting mechanism 1 is an overall supporting installation mechanism during operation, the winding mechanism 2 is a winding processing mechanism for the external insulation tape during cable processing, and the compacting mechanism 3 is a tightening mechanism for the insulation tape and the cable. Specifically, during operation, the front of the annular seat 201 is rotatably installed with a rotating ring 203 through a slide 202, and the rotating ring 203 can rotate relative to the front of the annular seat 201 through the slide 202, and the cable can pass through the annular seat 201 and the rotating ring 203, and the two groups of raw material rods 5 are rotatably installed on the front of the rotating ring 203 through the installation rod 502, and the two groups of raw material rods 5 are symmetrically distributed, and the raw material rods 5 can The insulating tape rollers are placed and fixed. When the rotating ring 203 rotates, the two sets of insulating tape rollers are driven to rotate along the outside of the cable through the raw material rod 5. One end of the two sets of insulating tape rollers is attached to the outer wall of the cable, so that when the rotating ring 203 drives the insulating tape rollers to rotate, the insulating tape can be wound around the outside of the cable. The first driving gear 402 is meshed with the first transmission gear 204, so that the rotating ring 203 can be driven to rotate through the first driving motor 401 and the first gear box 4, the first driving gear 402, and the first transmission gear 204. The discharge rack 6 is fixedly installed on the rear side of the top of the base 101, and the two sets of moving wheels 601 rotatably installed on the top of the discharge rack 6 can clamp the cable wrapped with insulating tape. When the two sets of moving wheels 6 01 can be turned to move the cable backward, so as to facilitate the continuous winding operation of the cable on the insulating tape on the rotating ring 203. The two sets of output ends of the second gear box 603 are respectively fixedly connected to the two sets of moving wheels 601. The input end on the other side of the second gear box 603 is fixedly installed with an input bevel gear 602. The output end on the back of the first gear box 4 is fixedly installed with an output bevel gear 403 used in conjunction with the input bevel gear 602. Through the cooperation between the output bevel gear 403 and the input bevel gear 602, the first drive motor 401 can synchronously drive the two sets of moving wheels 601, so it is convenient for the staff to adjust the power of the equipment synchronously, avoiding the error in the speed ratio during winding and moving, which causes the cable surface to bend. In case of gaps or excessive overlapping ratio of insulating tape, the convenience of the staff in adjusting the equipment operation is increased, the situation of overly complicated adjustment is avoided, and the stability of the equipment adjustment is ensured. The overlapping ratio of the insulating tape can be adjusted according to production needs later by replacing the gear ratio of the output bevel gear 403 and the input bevel gear 602. The mounting ring 301 is assembled on the rear side of the annular seat 201. The internal rotation of the mounting ring 301 is equipped with a rotating ring 302. The cable wound by the rotating ring 203 passes through the mounting ring 301 and the rotating ring 302. The three sets of compacting rollers 304 rotatably installed inside the rotating ring 302 through the elastic support rod 303 can compact the insulating cloth wrapped on the cable surface.Furthermore, the rotation of the rotating ring 302 inside the mounting ring 301 can rotate and compact the three sets of compacting rollers 304 along the winding direction of the insulating tape. The three sets of compacting rollers 304 improve the quality of the equipment when winding the insulating tape around the cable, and prevent the insulating tape from warping during subsequent processing, which affects the insulation quality of the cable during use. Furthermore, a second drive motor 306 is fixedly mounted on the bottom of the mounting ring 301, and a second drive gear 307 is fixedly mounted on the output end of the second drive motor 306. A second transmission gear 305 used in conjunction with the second drive gear 307 is fixedly mounted on the back of the rotating ring 302. The second drive gear 307 mounted on the output end of the second drive motor 306 is meshed and connected with the second transmission gear 305, so that the second drive motor 306 can drive the rotating ring 302 and the compacting rollers 304 inside it to rotate, so that the compacting rollers 304 can perform compaction processing along the winding direction of the insulating tape, thereby improving the quality of the compacting rollers 304 compacting the insulating tape.

[0022] Furthermore, a feed rack 102 is fixedly mounted on the front side of the top of the base 101, and two sets of feed wheels 103 are rotatably mounted above the feed rack 102. The feed rack 102 is fixedly mounted on the front side of the top of the base 101, and the two sets of feed wheels 103 rotatably mounted above the feed rack 102 can guide and limit the path of the cable when it is fed in. By guiding and limiting the path of the cable when it is fed in, the stability of the cable when it is subsequently wrapped with insulating tape is ensured.

[0023] Furthermore, a limit plate 503 is fixedly mounted on one end of the mounting rod 502, an adjustment plate 505 is threadedly mounted on the front of the raw material rod 5, and a speed reduction plate 504 is rotatably mounted on the back of the adjustment plate 505 for use with the limit plate 503. The speed reduction plate 504 can be adjusted forward and backward by rotating the adjustment plate 505. When the speed reduction plate 504 contacts the limit plate 503, it can provide damping for the raw material rod 5 during rotation. By increasing the damping of the raw material rod 5, tension can be provided when the insulating tape is wrapped around the cable, preventing the tape from rupturing due to excessive tension or loosening due to insufficient tension.

[0024] Furthermore, the outer walls of both sets of raw material rods 5 are fixedly mounted with multiple sets of anti-skid rubber rods 501. Among them, the anti-skid rubber rods 501 increase the friction of the outer wall of the raw material rod 5, increase the stability of the insulating tape roller installed outside the raw material rod 5, and prevent the insulating tape roller from rotating outside the raw material rod 5.

[0025] Furthermore, a support base 205 connected to the top of the base 101 is fixedly mounted on the bottom of the annular seat 201, and a support frame 308 connected to the top of the base 101 is fixedly mounted on the bottom of the mounting ring 301. The support base 205 can be used to mount and secure the bottom of the annular seat 201 during operation, and the support frame 308 can be used to mount and secure the bottom of the mounting ring 301 during operation.

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

Claims

1. A cable insulation tape winding device, characterized by: The invention comprises a support mechanism (1), a winding mechanism (2) mounted at the center of the top of the support mechanism (1), and a compacting mechanism (3) mounted on the rear side of the winding mechanism (2); the support mechanism (1) comprises a base (101); a discharge rack (6) is fixedly mounted on the rear side of the top of the base (101); two sets of moving wheels (601) are rotatably mounted on one side above the discharge rack (6); and a second gear box (603) used in conjunction with the two sets of moving wheels (601) is fixedly mounted on the top of the other side of the discharge rack (6); The winding mechanism (2) comprises an annular seat (201), a rotating ring (203) is rotatably mounted on the front of the annular seat (201) via a slide plate (202), two groups of mounting rods (502) are fixedly mounted on the front of the rotating ring (203), and a raw material rod (5) is rotatably mounted on the outside of the two groups of mounting rods (502), a first gear box (4) is fixedly mounted on one side of the back of the annular seat (201), and a first driving motor (401) is fixedly mounted above the back of the first gear box (4), The two sets of output ends on the front side of the first gear box (4) both pass through the annular seat (201) and are fixedly mounted with a first driving gear (402); the outer wall of the rotating ring (203) is fixedly mounted with a first transmission gear (204) used in conjunction with the first driving gear (402); the output end on the back side of the first gear box (4) is fixedly mounted with an output bevel gear (403); the output end on the other side of the second gear box (603) is fixedly mounted with an input bevel gear (602) used in conjunction with the output bevel gear (403); The compacting mechanism (3) comprises a mounting ring (301), a rotating ring (302) is fixedly mounted inside the mounting ring (301), and three groups of compacting rollers (304) are rotatably mounted inside the rotating ring (302) via elastic supporting rods (303).

2. The cable insulation tape winding device according to claim 1, characterized in that: A second drive motor (306) is fixedly mounted on the bottom of the mounting ring (301), a second drive gear (307) is fixedly mounted on the output end of the second drive motor (306), and a second transmission gear (305) used in conjunction with the second drive gear (307) is fixedly mounted on the back of the rotating ring (302).

3. The cable insulation tape winding device according to claim 1, characterized in that: A feeding rack (102) is fixedly mounted on the front side of the top of the base (101), and two sets of feeding wheels (103) are rotatably mounted above the feeding rack (102).

4. The cable insulation tape winding device according to claim 1, characterized in that: A limit plate (503) is fixedly mounted on one end of the mounting rod (502); an adjustment plate (505) is threadedly mounted on the front surface of the raw material rod (5); and a speed reduction plate (504) used in conjunction with the limit plate (503) is rotatably mounted on the back of the adjustment plate (505).

5. The cable insulation tape winding device according to claim 1, characterized in that: The outer walls of the two groups of raw material rods (5) are fixedly mounted with multiple groups of anti-slip rubber rods (501).

6. The cable insulation tape winding device according to claim 1, characterized in that: A support seat (205) connected to the top of the base (101) is fixedly installed on the bottom of the annular seat (201), and a support frame (308) connected to the top of the base (101) is fixedly installed on the bottom of the mounting ring (301).

Citation Information

Patent Citations

  • Cable insulating tape winding equipment

    CN212608849U