Generator stator coil winding device
By designing the electronic stator winding device of the workbench, adjustment mechanism and retention mechanism, the motor drives the tooth shaft rotation and the wire cover guidance, the problems of insufficient efficiency, adaptability and flexibility of the existing stator winding device are solved, and efficient stator wire winding and stable fixation of the stator position are achieved.
Patent Information
- Application Number
- CN202422163018.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing stator coil device cannot effectively improve efficiency, adaptability and flexibility when used.
An electronic stator winding device including a work table, an adjustment mechanism, a retaining mechanism and a working mechanism is designed. The outer support cylinder is rotated by a motor to drive the rotation of the tooth shaft, and the solid wire cover and lead flap are wound. Combined with the rotating structure of the retention mechanism and the adjustment mechanism, the effective winding of the stator wire is achieved.
The efficiency, adaptability and flexibility of the stator winding device are improved, and efficient winding of the stator wire and stable fixation of the stator position are achieved.
Smart Images

Figure CN223273977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of generator production, in particular to a stator coil winding device for a generator. Background Art
[0002] A generator is usually composed of components such as a stator, a rotor, an end cover and bearings. The generator stator is composed of a stator core, a coil winding, a frame and other structural parts that fix these parts. The existing technology cannot improve the efficiency and adaptability of the device. Therefore, a generator stator coil winding device is needed.
[0003] The existing stator coil winding device cannot effectively improve the efficiency of the device during operation, and cannot effectively improve the adaptability of the device and the flexibility of the device. Therefore, there is an urgent need for a stator coil winding device for generating an electronic device. Utility Model Content
[0004] Based on this, the purpose of the present invention is to provide a stator coil winding device for a power generator to solve the problem that the existing stator coil winding device cannot effectively improve the efficiency of the device when in use, and cannot effectively improve the adaptability of the device and the flexibility of the device when in use.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a stator coil winding device for a power generator, comprising a workbench, an adjustment mechanism, a retaining mechanism and a working mechanism, an adjustment mechanism being installed at one end of the workbench, the adjustment mechanism comprising a limit slot, a position control shaft and a load-bearing frame, a limit slot being provided at one end of the workbench, a position control shaft being installed at one end of the workbench, and a load-bearing frame being installed at one end of the position control shaft.
[0006] A retaining mechanism is installed at one end of the load-bearing frame.
[0007] A motor is installed at one end of the workbench, a gear shaft is installed at one end of the motor, and a working mechanism is installed at one end of the workbench.
[0008] Preferably, the load-bearing frame is threadedly connected to the position-controlling shaft, and the load-bearing frame forms a sliding structure with the workbench through a limiting groove.
[0009] Preferably, the retaining mechanism includes a support shaft, an anti-slip top block, a central connecting shaft, a control block rod, an operating shaft and a control shaft ring. The support shaft is installed at one end of the load-bearing frame, the anti-slip top block is installed at one end of the support shaft, the central connecting shaft is installed at the middle end of the anti-slip top block, the control block rod is installed at one end of the central connecting shaft, the operating shaft is installed at one end of the control block rod, and the control shaft ring is installed at one end of the operating shaft.
[0010] Preferably, the anti-skid top block forms a rotating structure with the support shaft and the load-bearing frame, and the control block rod forms a rotating structure with the anti-skid top block through the central connecting shaft.
[0011] Preferably, the working mechanism includes a slide groove, an outer support tube, a wire installation shaft, a wire fixing cover, a wire outlet hole, a counter shaft and a wire lead flap. A slide groove is provided at one end of the workbench, an outer support tube is installed at one end of the slide groove, a wire installation shaft is installed at one end of the outer support tube, a wire fixing cover is installed at one end of the wire installation shaft, a wire outlet hole is provided at one end of the outer support tube, an counter shaft is installed at one end of the workbench, and a wire lead flap is installed at one end of the counter shaft.
[0012] Preferably, the outer support tube forms a rotating structure with the workbench through a slide groove, and the outer support tube and the gear shaft are engaged with each other.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The utility model is provided with a workbench and a working mechanism. The starting motor drives the rotation of the gear shaft, which drives the outer support tube to rotate in the slide groove on the workbench. The stator wire installed on the wire mounting shaft through the wire fixing cover passes through the wire outlet hole and is guided by the lead petal to the stator single petal for winding, thereby improving the efficiency of the device.
[0015] 2. The utility model is provided with a workbench and a retaining mechanism. The stator that needs to be wound is installed on the outer end of the anti-slip top block in the device, and then the control shaft ring is rotated to drive the operating shaft to move, thereby driving the control block rod to open the anti-slip top block in an umbrella shape on the support shaft, supporting and fixing the position of the stator, thereby improving the adaptability of the device.
[0016] 3. The utility model provides a workbench and an adjustment mechanism to operate the position control shaft to drive the load-bearing frame to move in the limit groove, thereby driving the surface edge of the stator side that needs to be wound to contact the lead petal, thereby improving the flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front cross-sectional view of the utility model;
[0018] Figure 2 This is a structural diagram of the adjustment mechanism of the utility model;
[0019] Figure 3 This is a schematic structural diagram of the retention mechanism of the present utility model;
[0020] Figure 4 It is a structural diagram of the working mechanism of the utility model.
[0021] In the figure: 1. workbench; 2. adjustment mechanism; 201. limit groove; 202. control shaft; 203. load-bearing frame; 3. fixing mechanism; 301. support shaft; 302. anti-slip top block; 303. connecting shaft; 304. control block rod; 305. operating shaft; 306. control shaft ring; 4. motor; 5. gear shaft; 6. working mechanism; 601. slide groove; 602. outer support tube; 603. wire installation shaft; 604. wire fixing cover; 605. wire outlet hole; 606. opposite shaft; 607. lead petal. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0023] The following describes an embodiment of the present invention based on its overall structure.
[0024] See also Figure 1-4 , a device for winding a coil of a generator stator includes a workbench 1, an adjustment mechanism 2, a fixing mechanism 3 and a working mechanism 6. The workbench 1 is provided with an adjustment mechanism 2 at one end, and the adjustment mechanism 2 includes a limit slot 201, a position control shaft 202 and a load-bearing frame 203. A limit slot 201 is provided at one end of the workbench 1, a position control shaft 202 is provided at one end of the workbench 1, and a load-bearing frame 203 is provided at one end of the position control shaft 202. The load-bearing frame 203 is threadedly connected to the position control shaft 202, and the load-bearing frame 203 forms a sliding structure with the workbench 1 through the limit slot 201. The position control shaft 202 is operated to drive the load-bearing frame 203 to move in the limit slot 201, thereby driving the edge of the surface of one side of the stator that needs to be wound to contact the lead petal 607, thereby improving the flexibility of the device.
[0025] See also Figure 1-4A stator winding device for generating an electronic generator, a retaining mechanism 3 is installed at one end of a bearing frame 203, the retaining mechanism 3 includes a support shaft 301, an anti-slip top block 302, a connecting shaft 303, a control block rod 304, an operating shaft 305 and a control shaft ring 306, a support shaft 301 is installed at one end of the bearing frame 203, an anti-slip top block 302 is installed at one end of the support shaft 301, a connecting shaft 303 is installed at the middle end of the anti-slip top block 302, a control block rod 304 is installed at one end of the connecting shaft 303, an operating shaft 305 is installed at one end of the control block rod 304, and the operating shaft A control shaft ring 306 is installed at one end of 305, and the anti-slip top block 302 forms a rotating structure with the support shaft 301 and the load-bearing frame 203, and the control block rod 304 forms a rotating structure with the anti-slip top block 302 through the central connecting shaft 303. A stator that needs to be wound is installed on the outer end of the anti-slip top block 302 installed in the device, and then the control shaft ring 306 is rotated to drive the operating shaft 305 to move, thereby driving the control block rod 304 to open the anti-slip top block 302 in an umbrella shape on the support shaft 301, supporting and fixing the position of the stator, and improving the adaptability of the use of the device.
[0026] See also Figure 1-4 A stator coil winding device for generating an electronic generator, a motor 4 is installed at one end of a workbench 1, a gear shaft 5 is installed at one end of the motor 4, a working mechanism 6 is installed at one end of the workbench 1, the working mechanism 6 includes a slide 601, an outer support tube 602, a wire shaft 603, a wire fixing cover 604, a wire outlet hole 605, a counter shaft 606 and a lead petal 607, a slide 601 is opened at one end of the workbench 1, an outer support tube 602 is installed at one end of the slide 601, a wire shaft 603 is installed at one end of the outer support tube 602, a wire shaft 603 is installed at one end of the wire shaft 603, a wire fixing cover 604 is installed at one end of the outer support tube 602, Wire outlet hole 605, a counter shaft 606 is installed at one end of the workbench 1, and a lead petal 607 is installed at one end of the counter shaft 606. The outer support tube 602 forms a rotating structure with the workbench 1 through the slide groove 601, and the outer support tube 602 and the gear shaft 5 are engaged with each other. The starting motor 4 drives the rotation of the gear shaft 5, and the gear shaft 5 drives the outer support tube 602 to rotate in the slide groove 601 on the workbench 1. The stator wire installed on the wire installation shaft 603 through the wire fixing cover 604 passes through the wire outlet hole 605 and is guided by the lead petal 607 to the stator single petal for winding work, thereby improving the efficiency of the device.
[0027] Working principle: When in use, first put the stator that needs to be wound on the outer end of the anti-slip top block 302, then rotate the control shaft ring 306 to drive the operating shaft 305 to move, thereby driving the control block rod 304 to open the anti-slip top block 302 in an umbrella shape on the support shaft 301, and fix the position of the stator to improve the adaptability of the device. Then operate the opposite shaft 606 to rotate on the workbench 1, so that the symmetrically arranged lead petals 607 adjust their opposite distance to match the spacing of the single petals of the stator that need to be wound, thereby improving the rigor of the device. At the same time, operate the control shaft 202 to drive the bearing frame 203 in the limit groove 20 1, thereby driving the edge of the surface of one side of the stator that needs to be wound to contact the lead petal 607, improving the flexibility of the device, and then starting the motor 4 to drive the rotation of the gear shaft 5, the gear shaft 5 drives the outer support tube 602 to rotate in the slide groove 601 on the workbench 1, and the stator wire installed on the wire installation shaft 603 through the wire fixing cover 604 passes through the wire outlet hole 605 and is guided by the lead petal 607 to the stator single petal for winding, thereby improving the efficiency of the device. In this way, the use process of the device is completed. The content not described in detail in this manual belongs to the existing technology known to professional and technical personnel in this field.
[0028] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the protection content of the present invention.
[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A stator coil winding device for a power generator, comprising a workbench (1), an adjustment mechanism (2), a retaining mechanism (3) and a working mechanism (6), characterized in that: An adjustment mechanism (2) is installed at one end of the workbench (1), and the adjustment mechanism (2) comprises a limit slot (201), a position control shaft (202) and a load-bearing frame (203); a limit slot (201) is provided at one end of the workbench (1), a position control shaft (202) is installed at one end of the workbench (1), and a load-bearing frame (203) is installed at one end of the position control shaft (202); A retaining mechanism (3) is installed at one end of the load-bearing frame (203); A motor (4) is installed at one end of the workbench (1), a gear shaft (5) is installed at one end of the motor (4), and a working mechanism (6) is installed at one end of the workbench (1).
2. A stator coil winding device for a power generator according to claim 1, characterized in that: The load-bearing frame (203) is threadedly connected to the position-controlling shaft (202), and the load-bearing frame (203) forms a sliding structure with the workbench (1) through the limiting groove (201).
3. The stator coil winding device for a power generator according to claim 1, characterized in that: The retaining mechanism (3) comprises a support shaft (301), an anti-slip top block (302), a middle connecting shaft (303), a control block rod (304), an operating shaft (305) and a control shaft ring (306); one end of the load-bearing frame (203) is mounted with the support shaft (301); one end of the support shaft (301) is mounted with the anti-slip top block (302); the middle end of the anti-slip top block (302) is mounted with the middle connecting shaft (303); one end of the middle connecting shaft (303) is mounted with the control block rod (304); one end of the control block rod (304) is mounted with the operating shaft (305); and one end of the operating shaft (305) is mounted with the control shaft ring (306).
4. A stator coil winding device for a power generator according to claim 3, characterized in that: The anti-skid top block (302) forms a rotating structure through the support shaft (301) and the load-bearing frame (203), and the control block rod (304) forms a rotating structure through the central connecting shaft (303) and the anti-skid top block (302).
5. The stator coil winding device for a power generator according to claim 1, characterized in that: The working mechanism (6) comprises a slide groove (601), an outer support tube (602), a wire-installing shaft (603), a wire-fixing cover (604), a wire outlet hole (605), a countershaft (606) and a wire lead flap (607); a slide groove (601) is provided at one end of the workbench (1); an outer support tube (602) is installed at one end of the slide groove (601); a wire-installing shaft (603) is installed at one end of the outer support tube (602); a wire-fixing cover (604) is installed at one end of the wire-installing shaft (603); a wire outlet hole (605) is provided at one end of the outer support tube (602); an countershaft (606) is installed at one end of the workbench (1); and a wire lead flap (607) is installed at one end of the countershaft (606).
6. The stator coil winding device for a power generator according to claim 5, characterized in that: The outer support tube (602) forms a rotating structure with the workbench (1) through the slide groove (601), and the outer support tube (602) and the gear shaft (5) are meshed with each other.