Air-cooling heat dissipation structure for controller shell
By designing a mounting plate with threaded holes and bolts in the motor controller housing, combining the protective cover and the fan ribs of the heat dissipation fan, an effective air-cooled heat dissipation path is formed, which solves the problems of low heat dissipation efficiency and difficult fan installation in the existing technology, and achieves efficient heat dissipation and convenient installation.
Patent Information
- Application Number
- CN202422570922.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The heat dissipation method of the existing motor controller housing is inefficient and the cooling fan is not easy to install, which affects the stable operation of the controller.
An air-cooled heat dissipation structure is designed, including threaded holes in the controller housing and a bolted mounting plate, fan ribs with protective cover and heat dissipation fan, thermal conductor plates and heat sinks, which are fixed by bolts to form an effective air-cooled heat dissipation path.
It improves heat dissipation efficiency, facilitates installation and disassembly of the heat dissipation fan, enhances the heat dissipation effect, and ensures that the controller works stably at a suitable temperature.
Smart Images

Figure CN223274412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of heat dissipation of a controller housing, in particular to an air-cooling heat dissipation structure for a controller housing. Background Art
[0002] The motor controller housing is an important component of the motor controller. Its main functions are as follows: protecting internal components, heat dissipation, electromagnetic compatibility, structural strength, aesthetics, and ease of installation and maintenance. The motor controller housing is usually made of metal, and its sealing, waterproof and dustproof levels must meet the specified standards.
[0003] The motor controller generates heat when working. The shell design needs to consider the heat dissipation problem to ensure that the controller can work stably at an appropriate temperature. The conventional heat dissipation method of the motor controller shell is to dissipate heat by directly blowing the shell through a cooling fan. However, the heat dissipation efficiency of this heat dissipation method is low, and the cooling fan is not easy to be installed directly outside the shell. Therefore, an air-cooled heat dissipation structure for the controller shell is proposed to solve the above problems. Utility Model Content
[0004] (1) Technical problems solved
[0005] In response to the deficiencies in the prior art, the utility model provides an air-cooled heat dissipation structure for a controller housing, which has the advantages of convenient disassembly and installation of the cooling fan, and enhanced heat dissipation efficiency of the cooling fan on the controller housing. It solves the problem that the motor controller generates heat when working, and the housing design needs to consider heat dissipation to ensure that the controller can work stably at an appropriate temperature. The conventional heat dissipation method for the motor controller housing is to dissipate heat by directly blowing the cooling fan onto the housing, but the heat dissipation efficiency of this heat dissipation method is low, and the cooling fan is not easy to be installed directly outside the housing.
[0006] (2) Technical solution
[0007] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: A wind-cooled heat dissipation structure for a controller housing, comprising a controller housing, a plurality of first threaded holes are opened inside the controller housing, a plurality of first threaded holes are threadedly connected to the inside of each of the first threaded holes, a plurality of first bolts are threadedly connected to the mounting plate, a protective cover is fixedly connected to the outside of the mounting plate by fasteners, a fan rib is provided on the outside of the protective cover, a cooling fan is provided inside the protective cover, a second bolt that passes through the protective cover and is threadedly connected to the cooling fan is provided inside the fan rib, a heat conducting plate located inside the protective cover is fixedly connected to the rear side of the mounting plate by fasteners, a plurality of heat sinks are fixedly connected to the outside of the heat conducting plate.
[0008] The beneficial effects of the utility model are:
[0009] The air-cooling heat dissipation structure for the controller housing has the advantages of being easy to disassemble and install the heat dissipation fan and enhancing the heat dissipation efficiency of the heat dissipation fan on the controller housing.
[0010] On the basis of the above technical solution, the present invention can also be improved as follows.
[0011] Furthermore, there are two cooling fans and they are symmetrically distributed up and down. A plurality of heat sinks are provided inside with a clearance groove. Both cooling fans extend into the clearance groove and do not contact the plurality of heat sinks.
[0012] The beneficial effect of adopting the above further solution is that it provides space for placing the cooling fan, reduces the volume of the cooling position, and can achieve a better cooling effect.
[0013] Furthermore, the plurality of heat sinks are distributed vertically, the protective cover is arranged in a U-shape, and the upper and lower sides of the protective cover are hollowed out.
[0014] The beneficial effect of adopting the above further solution is that the heat dissipation effect of the heat dissipation fan can be improved, and the exchange of air inside and outside the protective cover is convenient.
[0015] Furthermore, the interior of the heat conducting plate is provided with six countersunk holes symmetrically distributed in a pattern of three by three on the left and right sides. The interiors of the six countersunk holes are all threadedly connected with third bolts that penetrate and extend into the interior of the mounting plate and are threadedly connected to the mounting plate.
[0016] The beneficial effect of adopting the above further solution is that the heat conducting plate can be installed and fixed, which facilitates the assembly of the heat conducting plate.
[0017] Furthermore, the left and right walls of the protective cover extend outward, and the interior of the mounting plate is provided with four second threaded holes that are symmetrical in pairs. The internal threads of the protective cover are connected to fourth bolts that are respectively threadedly connected to the four second threaded holes.
[0018] The beneficial effect of adopting the above further solution is that the protective cover can be installed and fixed, which facilitates the installation and assembly of the protective cover.
[0019] Furthermore, four mounting holes are opened inside the mounting plate and are symmetrical in pairs. The distance between the mounting holes is greater than the width of the protective cover.
[0020] The beneficial effect of adopting the above further solution is to prevent the protective cover from blocking the hole position of the installation hole, so as to facilitate the installation of the controller housing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the front structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the back structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the heat sink structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the mounting plate structure of the utility model
[0025] Figure 5 This is a schematic diagram of the protective cover structure of the utility model.
[0026] In the figure: 1. Controller housing; 2. First bolt; 3. Mounting plate; 4. Protective cover; 5. Fan rib; 6. Cooling fan; 7. Second bolt; 8. Heat conduction plate; 9. Heat sink; 10. Third bolt; 11. Fourth bolt. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] In the embodiment, Figure 1-5 A wind-cooled heat dissipation structure for a controller housing is provided. The utility model includes a controller housing 1, a plurality of first threaded holes are opened inside the controller housing 1, a first bolt 2 is threadedly connected to the inside of the plurality of first threaded holes, and the plurality of first bolts 2 are threadedly connected to the mounting plate 3. The outer side of the mounting plate 3 is fixedly connected to a protective cover 4 by fasteners, a fan rib 5 is provided on the outer side of the protective cover 4, a cooling fan 6 is provided inside the protective cover 4, a second bolt 7 is provided inside the fan rib 5 that passes through the protective cover 4 and is threadedly connected to the cooling fan 6, the rear side of the mounting plate 3 is fixedly connected to a heat conducting plate 8 located inside the protective cover 4 by fasteners, and a plurality of heat sinks 9 are fixedly connected to the outer side of the heat conducting plate 8.
[0029] There are two cooling fans 6 symmetrically distributed in the upper and lower parts. The interiors of the heat sinks 9 are provided with clearance grooves. The two cooling fans 6 extend into the clearance grooves and do not contact the heat sinks 9 .
[0030] In this embodiment, during actual use, two cooling fans 6 are started at different positions to blow the inside of the protective cover 4. The cooling fans 6 maintain a certain distance from the heat sink 9 to increase the heat dissipation area of the cooling fans 6 while preventing the heat sink 9 from blocking the blowing surface of the cooling fans 6.
[0031] The plurality of heat sinks 9 are vertically distributed, the protective cover 4 is U-shaped, and the upper and lower sides of the protective cover 4 are hollowed out.
[0032] In this embodiment, during actual use, when the cooling fan 6 blows the heat sink 9, air is introduced into the protective cover 4 from the outside under the action of the cooling fan 6, and since the heat sink 9 is vertically arranged, under the shielding of the heat sink 9, the outside air will spread up and down along the position of the heat sink 9, and under the restriction of the outer protective cover 4, the air flow driven by the cooling fan 6 will be discharged from the upper and lower sides of the protective cover 4 to form a complete air path, which is convenient for the heat dissipation of the heat sink 9.
[0033] Among them, there are six countersunk holes in the interior of the heat conducting plate 8 and they are symmetrically distributed in a pattern of three by three on the left and right. The interiors of the six countersunk holes are all threadedly connected with third bolts 10 that penetrate and extend into the interior of the mounting plate 3 and are threadedly connected to the mounting plate 3.
[0034] In this embodiment, during actual use, the heat conducting plate 8 can remain fixed to the mounting plate 3 under the action of the third bolt 10. The purpose of setting the countersunk hole is mainly to prevent the third bolt 10 from blocking the exhaust vents from the upper and lower sides of the protective cover 4, thereby preventing it from affecting the heat dissipation performance of the device.
[0035] The left and right walls of the protective cover 4 extend outward, and the interior of the mounting plate 3 is provided with four second threaded holes symmetrical in pairs. The internal threads of the protective cover 4 are connected to fourth bolts 11 that are respectively threadedly connected to the four second threaded holes.
[0036] In this embodiment, during actual use, the main body of the protective cover 4 is U-shaped with folded edges on both sides. This structure can be achieved by bending the profile. The second threaded hole on the protective cover 4 can be used to fix the protective cover 4 to the mounting plate 3 under the action of the fourth bolt 11, which facilitates the assembly and splicing of the device.
[0037] The interior of the mounting plate 3 is provided with four mounting holes that are symmetrical in pairs. The distance between the two mounting holes is greater than the width of the protective cover 4 .
[0038] In this embodiment, during actual use, the mounting hole is used to fix the mounting plate 3. When the mounting plate 3 is installed, the protective cover 4 will not block the mounting hole. After the installation is completed, the protective cover 4 maintains a certain distance from the wall or box body to prevent affecting the operation of the cooling fan 6.
[0039] Working principle:
[0040] First, the device can be assembled. The controller housing 1 can be installed on the mounting plate 3 under the action of the first bolt 2. Then, the heat conducting plate 8 can be connected to the mounting plate 3 through the third bolt 10. The cooling fan 6 and the fan rib 5 are placed on both sides of the protective cover 4 respectively. The cooling fan 6 is fixed to the protective cover 4 by aligning the second bolt 7 with its hole position. The fan rib 5 is a reinforcing rib structure on the fan blade, which helps to reduce the vibration of the fan blade when the fan blade rotates at high speed and improve the overall stability. Then, the assembled protective cover 4 is fixed to the mounting plate through the fourth bolt 11. 3, thereby completing the air-cooling heat dissipation structure on the controller housing 1. When the controller housing 1 is running and heating up, the heat conducting plate 8 can distribute the temperature of the controller housing 1, and the multiple heat sinks 9 can increase its heat dissipation area, so that the heat distributed to the controller housing 1 can be dissipated faster. When the heat dissipation fan 6 is started, the outside air will be introduced to blow on the heat sink 9, accelerating the heat dissipation of the heat sink 9. The hot air blown away will be discharged from both sides of the protective cover 4 along the direction of the heat sink 9 to complete a complete air duct circuit, thereby accelerating the heat dissipation efficiency of the controller housing 1.
[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An air-cooling heat dissipation structure for a controller housing, comprising a controller housing (1), characterized in that: A plurality of first threaded holes are provided inside the controller housing (1), and a first bolt (2) is threadedly connected to the inside of each of the plurality of first threaded holes. Each of the plurality of first bolts (2) is threadedly connected to the mounting plate (3). The outer side of the mounting plate (3) is fixedly connected to a protective cover (4) by a fastener. A fan rib (5) is provided on the outer side of the protective cover (4). A cooling fan (6) is provided inside the protective cover (4). A second bolt (7) that passes through the protective cover (4) and is threadedly connected to the cooling fan (6) is provided inside the fan rib (5). The rear side of the mounting plate (3) is fixedly connected to a heat conducting plate (8) located inside the protective cover (4) by a fastener. A plurality of heat sinks (9) are fixedly connected to the outer side of the heat conducting plate (8).
2. The air-cooling heat dissipation structure for a controller housing according to claim 1, characterized in that: The number of the cooling fans (6) is two and they are symmetrically distributed up and down. A plurality of the heat sinks (9) are provided with a clearance groove inside. The two cooling fans (6) extend into the clearance groove and do not contact the plurality of the heat sinks (9).
3. The air-cooling heat dissipation structure for a controller housing according to claim 1, characterized in that: The plurality of heat sinks (9) are vertically distributed, the protective cover (4) is U-shaped, and the upper and lower sides of the protective cover (4) are hollowed out.
4. The air-cooling heat dissipation structure for a controller housing according to claim 1, characterized in that: The interior of the heat conducting plate (8) is provided with six countersunk holes symmetrically distributed in a pattern of three on the left and right sides. The interiors of the six countersunk holes are all threadedly connected with third bolts (10) that penetrate and extend into the interior of the mounting plate (3) and are threadedly connected to the mounting plate (3).
5. The air-cooling heat dissipation structure for a controller housing according to claim 1, characterized in that: The left and right walls of the protective cover (4) both extend outwards, and the interior of the mounting plate (3) is provided with four second threaded holes that are symmetrical in pairs. The interior of the protective cover (4) is threadedly connected to fourth bolts (11) that are respectively threadedly connected to the four second threaded holes.
6. The air-cooling heat dissipation structure for a controller housing according to claim 1, characterized in that: The interior of the mounting plate (3) is provided with four mounting holes that are symmetrical in pairs, and the distance between the mounting holes is greater than the width of the protective cover (4).