Automatic gluten rotating mechanism

Through the design of the stencil, rotating motor and rolling rod of the gluten automatic rotating mechanism, the problems of inefficiency and uneven product in gluten processing are solved, automated production is realized, and product quality and appearance are improved.

CN223274839UActive Publication Date: 2025-08-29YICHENG YIMAIDUO FOOD CO LTD
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Patent Information

Application Number
CN202422365383.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-29
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

During the gluten processing process, there are problems such as cumbersome manual operation, inefficient efficiency, uneven product shape and poor coiling. Most of the existing equipment is manual or semi-automatic, which affects the product quality and appearance.

Method used

The automatic rotation mechanism of the fixed cylinder, rotating motor and rolling rod is adopted to realize the automatic rolling of gluten. Through the design of the fixed channel and the same-directional arrangement of the rotating motor, it ensures that the gluten raw materials flow in evenly and continuously flip, and the rolling rod side-by-side design improves efficiency and firmness.

Benefits of technology

It realizes automation of gluten processing, improves production efficiency and product quality stability, reduces manual operating pressure, and ensures the beautiful appearance and consistency of product quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to an automatic gluten rotating mechanism, which fundamentally solves the problems of low efficiency, non-uniform product quality, artificial fatigue and the like in the traditional manual operation process by integrating key parts such as a shaping cylinder, a rotating motor and a furling rod. Due to the design of the discharging holes of the shaping cylinder, gluten raw materials can uniformly flow into the shaping channel, the problem of non-uniform shape in the traditional handicraft is avoided, and the consistent quality of final products is kept. Due to the arrangement of the rotating motor, automation of the whole gluten manufacturing process is achieved, the rotating shaft and the shaping channel are arranged in the same direction, and continuity and smoothness of gluten in the rolling process are guaranteed. The two winding rods are designed side by side and are arranged in the same direction as the rotating shaft of the rotating motor, so that the winding efficiency and compactness are improved, the winding stability is ensured, the pressure of manual operation is greatly reduced, and gluten products are attractive in appearance and stable in quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of gluten production and manufacturing, in particular to an automatic gluten rotation mechanism. Background Art

[0002] Currently, the production process of gluten products generally requires manual operation, such as holding the gluten in one hand and holding two chopsticks in the other hand, manually rotating the chopsticks and collecting the gluten. This is not only cumbersome and time-consuming, but also prone to fatigue and subjective factors due to manual operation, which can easily lead to problems such as uneven shape and loose winding of the gluten products. Most existing gluten forming equipment relies on manual or semi-automatic methods to complete gluten forming, and most of them use a unidirectional rotation method for winding. This requires a lot of labor and is inefficient. The influence of manual operation leads to problems such as uneven shape and loose winding of gluten products, affecting the quality and appearance of the products. Utility Model Content

[0003] In view of the defects existing in the prior art, the purpose of the utility model is to provide an automatic gluten rotation mechanism, which realizes the automatic rolling of gluten and greatly improves the processing efficiency.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A gluten automatic rotating mechanism, comprising a shaping drum, a rotating motor and a winding rod, wherein

[0006] A shaping channel is formed in the middle of the shaping cylinder, and a discharge hole communicating with the shaping channel is formed on the cylinder wall of the shaping cylinder;

[0007] The rotating motor is fixedly installed on the shaping cylinder, and the rotating shaft of the rotating motor is arranged in the shaping channel and arranged in the same direction as the shaping channel;

[0008] There are two retracting rods, which are fixedly connected to the rotating shaft side by side, and the retracting rods and the rotating shaft are arranged in the same direction.

[0009] Optionally, the cross-section of the retracting rod is circular, elliptical, triangular or rectangular.

[0010] Optionally, the end of the winding rod facing away from the rotating motor protrudes from the shaping cylinder.

[0011] Optionally, the gluten automatic rotation mechanism also includes a unloading push rod, which is fixedly mounted on the rotating motor, the rotating shaft is hollow, the unloading end of the unloading push rod is passed through the rotating shaft, and the unloading end can be operably extended between the two winding rods.

[0012] Optionally, the discharge hole is in the middle of the cylinder wall of the shaping cylinder, and the connection between the rotating shaft and the winding rod and the discharge hole are staggered.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The gluten automatic rotation mechanism of the present application fundamentally solves the problems of low efficiency, uneven product quality and manual fatigue in the traditional manual operation process by integrating key components such as the shaping cylinder, the rotating motor and the winding rod. The discharge hole design of the shaping cylinder ensures that the gluten raw materials can flow into the shaping channel evenly, avoiding the problem of uneven shape in traditional handicrafts, and maintaining consistent quality of the final product. The setting of the rotating motor enables the automation of the entire gluten manufacturing process. Its rotating shaft is arranged in the same direction as the shaping channel, ensuring the continuity and smoothness of the gluten during the winding process. The two side-by-side designs of the winding rods and the same direction arrangement with the rotating shaft of the rotating motor not only improve the winding efficiency and tightness, ensure the stability of the winding, but also greatly reduce the pressure of manual operation, and make the gluten products not only beautiful in appearance but also stable in quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0016] Figure 1 A three-dimensional diagram of a gluten production device in an embodiment of the present invention;

[0017] Figure 2 This is a three-dimensional diagram of the gluten automatic rotation mechanism of the present utility model;

[0018] Figure 3 This is a front view of the gluten automatic rotation mechanism of the utility model;

[0019] Figure 4 It is a cross-sectional view of the gluten automatic rotation mechanism of the present utility model.

[0020] In the figure: 1. Gluten extrusion molding mechanism; 2. Gluten cutting mechanism; 3. Gluten automatic rotation mechanism; 4. Finished product transportation mechanism; 31. Forming cylinder; 32. Rotating motor; 33. Winding rod; 34. Forming channel; 35. Feeding hole; 36. Rotating shaft; 37. Discharge push rod; 38. Discharge end. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of this application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0022] Example 1

[0023] The embodiment of the present utility model discloses a gluten production equipment, including a gluten extrusion and molding mechanism 1, a gluten cutting mechanism 2, a gluten automatic rotation mechanism 3 and a finished product transportation mechanism 4; the gluten production process is to first extrude the gluten into strips by the gluten extrusion and molding mechanism 1, and then cut the gluten extruded into strips into gluten blocks of equal length by the gluten cutting mechanism 2; then place the gluten blocks on the gluten automatic rotation mechanism 3, so that the gluten is rotated into a roll to form a gluten finished product; the rolled finished product will fall on the finished product transportation mechanism 4, and will be transported to the packaging line by the finished product transportation mechanism 4 to complete the packaging operation.

[0024] This embodiment will explain the gluten automatic rotation mechanism 3 in detail. Figures 1 to 4 The present embodiment discloses an automatic gluten rotation mechanism 3, comprising a shaping cylinder 31, a rotating motor 32, and a winding rod 33, wherein a shaping channel 34 is formed in the middle of the shaping cylinder 31, and a discharge hole 35 connected to the shaping channel 34 is formed on the cylinder wall of the shaping cylinder 31; the rotating motor 32 is fixedly mounted on the shaping cylinder 31, and a rotating shaft 36 of the rotating motor 32 is disposed in the shaping channel 34 and arranged in the same direction as the shaping channel 34; there are two winding rods 33, and the two winding rods 33 are fixedly connected to the rotating shaft 36 side by side, and the winding rods 33 are arranged in the same direction as the rotating shaft 36. The automatic gluten rotation mechanism 3 of the present embodiment fundamentally solves the problems of low efficiency, uneven product quality, and manual fatigue in the traditional manual operation process by integrating key components such as the shaping cylinder 31, the rotating motor 32, and the winding rod 33. The design of the discharge hole 35 of the shaping cylinder 31 ensures that the gluten raw materials can flow evenly into the shaping channel 34, avoiding the problem of uneven shapes in traditional handicrafts and maintaining consistent quality of the final product. The precise control of the rotating motor 32 enables the gluten to be evenly and continuously flipped in the shaping channel 34. This design greatly improves the shaping quality of the gluten and automates the entire gluten manufacturing process. Its rotating shaft is arranged in the same direction as the shaping channel 34, ensuring the continuity and smoothness of the gluten during the winding process. The two side-by-side designs of the winding rods 33 and their arrangement in the same direction as the rotating shaft of the rotating motor 32 not only improve the winding efficiency and tightness, ensure the stability of the winding, but also greatly reduce the pressure of manual operation, and make the gluten products not only beautiful in appearance but also stable in quality.

[0025] Furthermore, the cross-sectional shape of the winding rod 33 in this embodiment is circular. Of course, in other embodiments, the cross-sectional shape of the winding rod 33 can also be elliptical, triangular, or rectangular. The cross-sectional shape of the winding rod 33 can be adjusted to suit the different properties of gluten materials or specific production requirements, achieving flexibility and versatility in process parameters.

[0026] Furthermore, the end of the winding rod 33 of this embodiment, which is away from the rotating motor 32, protrudes from the shaping cylinder 31. The end of the winding rod 33 protrudes from the shaping cylinder 31, which can appropriately extend the winding length of the gluten.

[0027] Furthermore, the rotating shaft 36 of this embodiment is hollow. The gluten automatic rotation mechanism 3 also includes a discharge push rod 37, which is fixedly mounted on the rotating motor 32. The telescopic end of the discharge push rod 37, that is, the discharge end 38, is passed through the rotating shaft 36, and the discharge end 38 can be operably extended between the two winding rods 33. The discharge hole 35 is in the middle of the cylinder wall of the shaping cylinder 31, and the connection between the rotating shaft 36 and the winding rod 33 and the discharge hole 35 are staggered. The introduction of the discharge push rod 37 further optimizes the automation process, giving the gluten unloading process flexible control, ensuring that the gluten is accurately discharged at the right time, and avoiding the possibility of damage due to accumulation or pulling. This design not only simplifies manual operation and reduces labor intensity in production, but also ensures the quality and safety of gluten products. The positioning of the feed hole 35 is coordinated with the assembly layout of the rotating motor 32 and the winding rod 33, ensuring smooth gluten supply and precise distribution. This seamless transition from raw material feeding to winding and forming improves the equipment's operating accuracy and stability. Overall, this automatic rotation mechanism simplifies the complexity of gluten processing, significantly improving production efficiency and product quality, while also reducing production costs.

[0028] Then, the entire winding process of the gluten automatic rotating mechanism 3 of this embodiment is that the gluten cut from the gluten cutting mechanism 2 enters the shaping channel 34 from the discharge hole 35. At this time, the rotating motor 32 drives the winding rod 33 to rotate, thereby driving the two winding rods 33 to clamp the gluten and automatically wind it on the outside of the two winding rods 33. At this time, the unloading end 38 continuously moves back and forth, thereby continuously pushing the gluten wound on the outside of the two winding rods 33 to move away from the rotating motor 32, thereby ensuring that all the gluten entering the shaping channel 34 from the discharge hole 35 is wound on the outside of the two winding rods 33, and after the winding is completed, it is pushed out of the shaping channel 34 by the unloading end 38 and falls onto the finished product transportation mechanism 4.

[0029] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the drawings. This is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0030] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A gluten automatic rotation mechanism, characterized by: It includes a shaping cylinder, a rotating motor and a winding rod, wherein A shaping channel is formed in the middle of the shaping cylinder, and a discharge hole communicating with the shaping channel is formed on the cylinder wall of the shaping cylinder; The rotating motor is fixedly mounted on the shaping cylinder, and the rotating shaft of the rotating motor is arranged in the shaping channel and in the same direction as the shaping channel; There are two retracting rods, which are fixedly connected to the rotating shaft side by side, and the retracting rods and the rotating shaft are arranged in the same direction.

2. The gluten automatic rotation mechanism according to claim 1, characterized in that: The cross-section of the retracting rod is circular, elliptical, triangular or rectangular.

3. The automatic gluten rotation mechanism according to claim 1, characterized in that: The end of the winding rod facing away from the rotating motor protrudes from the shaping cylinder.

4. The automatic gluten rotation mechanism according to any one of claims 1 to 3, characterized in that: It also includes a discharge push rod, which is fixedly mounted on the rotating motor. The rotating shaft is hollow, and the discharge end of the discharge push rod is passed through the rotating shaft, and the discharge end can be operably extended between the two winding rods.

5. The gluten automatic rotation mechanism according to claim 4, characterized in that: The discharge hole is located in the middle of the wall of the shaping cylinder, and the connection between the rotating shaft and the winding rod and the discharge hole are arranged alternately.