Intelligent distributing and feeding system for unpowered bulk curing barn

Abstract

The utility model discloses an unpowered bulk curing barn intelligent distribution feeding system which comprises a storage device, a feeding pipe set and an elastic connecting frame, the storage device is connected with biomass fuel storage equipment through a feeding mechanism, one end of the feeding pipe set is connected with the storage device, and the other end of the feeding pipe set is connected with the elastic connecting frame. The feeding pipe set is provided with a plurality of feeding openings connected with a burner of the bulk curing barn, the elastic connecting frame is formed by arranging a plurality of bulk curing barns at intervals, and the elastic connecting frame is gradually lengthened in the direction, away from the material storage device, of the bulk curing barn. And the feeding pipe group is connected with the collecting and curing barn through the elastic connecting frame. The bulk curing barn is simple in structure and low in cost, fuel conveying and feeding of the whole bulk curing barn group are carried out through the feeding pipe set which is obliquely arranged downwards by means of gravity, fixed-point centralized one-time feeding can be achieved, and intensive management is facilitated; the feeding pipe set is fixedly connected to the bulk curing barn through the elastic connecting frame, and disassembly and assembly are convenient and efficient.

Description

Technical Field

[0001] The utility model relates to an unpowered intensive tobacco curing barn intelligent distribution and feeding system, belonging to the technical field of tobacco curing equipment. Background Art

[0002] Flue-curing barns are an essential piece of infrastructure in flue-cured tobacco production. After being cured and tempered in the flue-cured barn, the tobacco develops its unique color, aroma, flavor, and shape, becoming a high-quality raw material that meets the needs of the tobacco industry. Therefore, the sophistication of the flue-curing barn directly affects the quality of the finished flue-cured tobacco.

[0003] During traditional tobacco curing, burners burn fuel to provide heat within the flue-curing barn, serving as the heat source for the tobacco leaves. However, the tobacco curing cycle is long, typically lasting 7-8 days. This requires a continuous fuel supply to maintain the required heat. Curing facilities are large, with some boasting over 100 flue-curing barns. The actual burner hopper capacity is small, requiring frequent manual loading. Curing in each flue-curing barn does not start and end at the same time, and inconsistent curing times result in inconsistent fuel consumption. A biomass bag weighs approximately 25 kg, and four bags fill a bucket. A bucket of 25 x 4 = 100 kg. A flue-curing barn consumes approximately 50 bags per curing cycle, or 50 x 25 = 1250 kg. This requires at least 12.5 manual loadings (1250 / 100 = 1250 / 100 = 12.5 times). All of the above results in a huge workload for manual loading, and the staff need to pay attention to the supply of fuel at all times, and replenish the fuel in time when the fuel is insufficient to ensure the normal baking work. The staff are often required to replenish the fuel at night, which increases manpower and material resources. If the fuel is insufficient, it will have a huge impact on the baking of tobacco leaves, seriously endangering the quality of the tobacco leaves after baking and causing property losses.

[0004] Patent document CN 220229247 U discloses a biomass fuel feeding mechanism for a dense baking room, comprising a storage box, an igniter disposed below the storage box, and a second fixed plate. The top outer wall of the second fixed plate is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a first auger, the top outer wall of the second fixed plate is fixedly connected to a reinforcing column, one end of the reinforcing column is fixedly connected to the first fixed plate, and the circumferential inner wall of the first fixed plate is fixedly connected to a storage barrel. This device can automatically replenish biomass fuel without the need for manual addition by staff, reducing the staff's filling intensity. However, when the burner is working, it requires the use of multiple motors to complete the feeding, which has problems such as high cost, excessive weight, inability to transmit over long distances, and difficulty in maintenance. Utility Model Content

[0005] In view of this, the purpose of the present invention is to provide a non-powered intensive baking room intelligent distribution and feeding system to at least solve the problems mentioned in the background technology.

[0006] The purpose of this utility model is achieved through the following technical solutions:

[0007] An intelligent distribution and feeding system for a non-powered intensive baking room, comprising:

[0008] A storage device, the storage device being connected to the biomass fuel storage equipment via a feeding mechanism;

[0009] A feed pipe group, one end of which is connected to the storage device, and the other end is arranged obliquely downward in the direction of the intensive baking room away from the storage device, and the feed pipe group is provided with a plurality of feeding ports connected to the burner of the intensive baking room;

[0010] The elastic connecting frame is arranged at intervals between multiple dense baking rooms, and the elastic connecting frame gradually lengthens in the direction of the dense baking room away from the storage device, so that the feed pipe group is connected to the concentrated baking room through the elastic connecting frame.

[0011] Furthermore, the elastic connecting frame includes a pipe sleeve adapted to the outer diameter of the feed pipe group, and the pipe sleeve is connected to the top of the dense baking room through a spring connecting rod.

[0012] Furthermore, the feed pipe group includes a feed main pipe, the feed end of the feed main pipe is connected to the storage device, and the discharge end is provided with several feed branches, the arrangement of the feed branches corresponds to several row baking room groups, and the feed branches are provided with several feeding ports connected to the burners of the dense baking rooms.

[0013] Furthermore, the feed main pipe and feed branch pipe are formed by splicing several material pipes, and the pipe sleeve is a flange structure or a hose. The splicing points of the feed main pipe and feed branch pipe can be rigidly connected by the flange structure, or flexibly connected by a hose.

[0014] Furthermore, a guide plate is provided in the feed branch pipe, near the lower end of the delivery port, so that the delivery port of the feed branch pipe is separated from the logistics channel by the guide plate.

[0015] Furthermore, the storage device includes a supporting truss, a storage bin is provided on the top of the supporting truss, the feed port of the storage bin is connected to the feeding mechanism, and the discharge port is connected to the feed main pipe of the feed pipe group.

[0016] Furthermore, it also includes an intelligent distribution feeding system, which includes a main control valve arranged at the inlet end of each feed branch pipe, and a sub-control valve arranged at each feeding port on the feed branch pipe. The main control valve and the sub-control valve are connected to the controller of the intensive baking room.

[0017] Furthermore, the intelligent distribution and feeding system also includes a first height limiting device provided on the storage hopper of each baking room burner, and the first height limiting device is connected to the controller.

[0018] Furthermore, the intelligent distribution feeding system also includes a second height limiting device arranged in the storage device, and the second height limiting device is connected to the alarm through the controller.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] (1) The utility model has a simple structure and low cost. It adopts a feed pipe group arranged obliquely downward to use gravity to transport fuel to the entire dense baking room group, which can realize fixed-point centralized one-time loading and facilitate intensive management;

[0021] (2) The feed pipe group is fixed to the dense baking room through an elastic connecting frame, which makes disassembly and assembly convenient and efficient;

[0022] (3) The system automatically distributes fuel supply, eliminating the need for staff to constantly monitor the load of the burner hopper in each flue-curing room. This significantly reduces working time and effectively eliminates the situation where the burner burns empty due to insufficient fuel caused by work errors, thereby reducing the equipment damage rate. It can also eliminate tobacco baking quality problems caused by insufficient flue-curing room function due to insufficient fuel.

[0023] Other advantages, objectives, and features of the present invention will be described in detail in the following description and, to some extent, will be apparent to those skilled in the art upon examination and study of the following or may be learned from practice of the present invention. The objectives and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings, in which:

[0025] Figure 1 This is a structural diagram of the intelligent distribution and feeding system for the foldable intensive baking barn provided by the utility model;

[0026] Figure 2 for Figure 1 A partial enlarged schematic diagram of part A;

[0027] Figure 3 Schematic diagram of the structure of the elastic connecting frame;

[0028] Figure 4 Schematic diagram of the installation structure of the guide plate.

[0029] In the figure: 1. Storage device; 101. Support truss; 102. Storage bin; 2. Feeding mechanism; 3. Feed pipe group; 301. Feed main pipe 3; 302. Feed branch pipe; 4. Intensive baking room; 5. Burner; 6. Main control valve; 7. Sub-control valve; 8. Controller; 9. Pressure sensor; 10. First height limiting device; 11. Alarm; 12. Second height limiting device; 13. Elastic connecting frame; 1301. Pipe sleeve; 1302. Spring connecting rod; 14. Guide plate. DETAILED DESCRIPTION

[0030] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] like Figures 1-4 As shown, the first embodiment of the present invention provides a non-powered intensive baking room intelligent distribution and feeding system, comprising:

[0032] The storage device 1 is connected to the biomass fuel storage device through the feeding mechanism 2;

[0033] A feed pipe group 3, one end of which is connected to the storage device 1, and the other end of which is arranged obliquely downward in the direction of the intensive baking room 4 away from the storage device 1, and the feed pipe group 3 is provided with a plurality of feeding ports connected to the burner 5 of the intensive baking room;

[0034] The elastic connecting frame 13 is arranged at intervals between multiple dense baking rooms, and the elastic connecting frame 13 gradually lengthens in the direction of the dense baking room 4 away from the storage device 1, so that the feed pipe group 3 is connected to the concentrated baking room 4 through the elastic connecting frame 13.

[0035] The feed pipe group 3 includes a main feed pipe 301, the feed end of which is connected to the storage device 1, and a plurality of feed branch pipes 302 are provided at the discharge end. The arrangement of the feed branch pipes 302 corresponds to the plurality of row curing barn groups. The feed branch pipes 302 are provided with a plurality of feed ports connected to the burners 5 of the intensive curing barns. The main feed pipe 301 and the feed branch pipes 302 are arranged to be inclined downwardly in the direction of the intensive curing barns 4. Preferably, the inclination angle of the main feed pipe 301 and the feed branch pipes 302 can be 10-30 degrees.

[0036] The elastic connecting frame 13 includes a sleeve 1301 adapted to the outer diameter of the feed branch pipe 302. The sleeve 1301 is connected to the top of the densely packed curing rooms 4 via a spring connecting rod 1302. Multiple elastic connecting frames 13 are spaced along each row of curing rooms. The spring connecting rods 1302 gradually lengthen from the material storage device 1 toward the curing room cluster, allowing the main feed pipe 301 and the feed branch pipe 302 to be installed downwardly and tilted toward the densely packed curing rooms 4. Because the elastic connecting frame 13 has a certain elastic expansion margin, it facilitates the downwardly and tilted arrangement of the main feed pipe 301 and the feed branch pipe 302 along the densely packed curing rooms 4, and is highly convenient to install.

[0037] The main feed pipe 301 and branch feed pipe 302 are formed by splicing together several pipes. The pipe sleeve 1301 is a flange structure or a flexible hose. The joint between the main feed pipe 301 and branch feed pipe 302 can be rigidly connected by a flange structure, or flexibly connected by a flexible hose. A flexible connection is preferably used, as it not only improves connection reliability but also facilitates pipe arrangement.

[0038] Furthermore, a guide plate 14 is provided in the feed branch pipe, near the lower end of the feed port. The guide plate 14 separates the feed port of the feed branch pipe from the logistics channel. When the material flows in the feed branch pipe, part of it enters the baking room burner 5 from the feed port, and the other part flows into the next feed port through the logistics channel. The guide plate 14 guides the flow, making fuel distribution more convenient.

[0039] The storage device 1 includes a support truss 101, with a storage bin 102 located on top of the support truss 101. The inlet of the storage bin 102 is connected to the feeding mechanism 2, and the outlet is connected to the main feed pipe 301 of the feed pipe group. The height of the support truss 101 is slightly higher than the intensive curing room 4, which makes it easier to arrange the main feed pipe 301 and the feed branch pipe 302 obliquely downward along the direction of the intensive curing room 4.

[0040] The feeding mechanism 2 can be a feeding belt, a spiral lifting and feeding device, etc. Through the feeding mechanism 2 , the biomass fuel in the biomass fuel storage device can be lifted and added into the storage bin 102 .

[0041] During use, the feeding mechanism 2 adds the fuel in the biomass fuel storage equipment into the storage device 1. Since the feed main pipe 301 and the feed branch pipe 302 are arranged to be inclined downward along the direction of the dense baking room 4, the fuel in the storage device 1 can be transmitted to the burner 5 of the dense baking room under the action of gravity. This structure can reduce the problems of high cost, excessive weight, inability to transmit over long distances, and difficult maintenance caused by the complex design structure of the equipment.

[0042] The system also includes an intelligent distribution and feeding system, which consists of a main control valve 6 installed at the inlet end of each feed branch pipe 301 and a sub-control valve 7 installed at each feed inlet on the feed branch pipe. The main control valve 6 and the sub-control valve 7 are connected to the controller 8 of the intensive curing room. The main control valve 6 is used to control the flow between the main feed pipe 301 and each feed branch pipe 302, while the sub-control valve 7 is used to control the amount of fuel released into the burner 5 in each curing room. The main control valve 6 and the sub-control valve 7 can be butterfly valves.

[0043] Example 2

[0044] Based on Example 1, the intelligent distribution and feeding system further includes a first height limiter 10, located on the storage hopper of each barn burner 5. This first height limiter 10 is connected to the controller 8 and measures the material accumulation depth. When the accumulation depth falls below a lower limit, it provides a signal to the burner that refueling is required. If no refueling is required in any barn, the entire intelligent distribution and feeding system is inactive. This first height limiter 10 can be an infrared sensor or a material level meter using ultrasonic, radar, capacitance, or nuclear radiation.

[0045] Example 3

[0046] Based on Examples 1 and 2, the intelligent distribution feeding system further includes a pressure sensor 9 provided at the bottom of the storage bin 102. The pressure sensor 9 is connected to the controller 8 of the intensive baking room and is used to measure the fuel load in the storage bin.

[0047] A second height limiter 12 is also provided in the storage bin 102. This second height limiter 12 can be a camera or a material level meter using ultrasonic, radar, capacitance, or nuclear radiation. The second height limiter 12 is connected to an alarm 11 via the controller 8 of the intensive baking room. The alarm 11 can be a three-color buzzer that provides upper and lower limit warnings. When the fuel level in the storage bin 102 is below the preset lower limit, the three-color buzzer sounds and illuminates red. When the fuel level in the storage bin 102 is above the preset upper limit, the three-color buzzer sounds and illuminates yellow. When the fuel level in the storage bin 102 is between the upper and lower limits, the three-color buzzer only illuminates green and does not sound. This serves to remind staff to replenish materials in a timely manner.

[0048] The above description is only a preferred embodiment of the present invention and does not constitute any form of confidentiality restriction on the present invention. Any simple modification, equivalent change and modification of the above embodiment made based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of the technical solution of the present invention.

Claims

1. A non-powered intensive baking room intelligent distribution and feeding system, characterized in that: include: A storage device (1), wherein the storage device (1) is connected to the biomass fuel storage device via a feeding mechanism (2); A feed pipe group (3), one end of the feed pipe group (3) is connected to the storage device (1), and the other end is arranged to be inclined downward along the direction of the intensive baking room (4) away from the storage device (1), and the feed pipe group (3) is provided with a plurality of feeding ports connected to the burner (5) of the intensive baking room; An elastic connecting frame (13) is provided for spacing between the plurality of concentrated baking rooms, and the elastic connecting frame (13) gradually lengthens in a direction away from the concentrated baking room (4) and away from the storage device (1), so that the feed pipe group (3) is connected to the concentrated baking room (4) through the elastic connecting frame (13), and is provided in an inclined downward direction.

2. The non-powered intensive baking barn intelligent distribution and feeding system according to claim 1 is characterized in that: The elastic connecting frame (13) comprises a pipe sleeve (1301) adapted to the outer diameter of the feed pipe group (3), and the pipe sleeve (1301) is connected to the top of the dense baking room (4) via a spring connecting rod (1302).

3. The unpowered intensive baking barn intelligent distribution and feeding system according to claim 1 or 2, characterized in that: The feed pipe group (3) includes a feed main pipe (301), the feed end of the feed main pipe (301) is connected to the storage device (1), and the discharge end is provided with a plurality of feed branch pipes (302), the arrangement of the feed branch pipes (302) corresponds to a plurality of row baking room groups, and the feed branch pipes (302) are provided with a plurality of feeding ports connected to the burners (5) of the dense baking rooms.

4. The non-powered intensive baking barn intelligent distribution and feeding system according to claim 3 is characterized in that: The feed main pipe (301) and the feed branch pipe (302) are formed by splicing together a plurality of material pipes. The pipe sleeve (1301) is a flange structure or a hose. The splicing portion of the feed main pipe (301) and the feed branch pipe (302) can be rigidly connected by the flange structure, or flexibly connected by the hose.

5. The non-powered intensive baking barn intelligent distribution and feeding system according to claim 4 is characterized in that: A guide plate (14) is further provided in the feed branch pipe, near the lower end of the delivery port, and the delivery port of the feed branch pipe is separated from the logistics channel by the guide plate (14).

6. The non-powered intensive baking barn intelligent distribution and feeding system according to claim 3 is characterized in that: The storage device (1) comprises a supporting truss (101), a storage bin (102) is provided on the top of the supporting truss (101), a feed port of the storage bin (102) is connected to the feeding mechanism (2), and a discharge port is connected to the feed main pipe (301) of the feed pipe group.

7. The non-powered intensive baking barn intelligent distribution and feeding system according to claim 3 is characterized in that: The intelligent distribution feeding system is also included. The intelligent distribution feeding system includes a main control valve (6) provided at the inlet end of each feed branch pipe (301), and a sub-control valve (7) provided at each feeding port on the feed branch pipe. The main control valve (6) and the sub-control valve (7) are connected to the controller (8) of the intensive baking room.

8. The non-powered intensive baking barn intelligent distribution and feeding system according to claim 7 is characterized in that: The intelligent distribution feeding system further comprises a first height limiting device (10) provided on the storage hopper of each baking room burner (5), and the first height limiting device (10) is connected to the controller (8).

9. The non-powered intensive baking barn intelligent distribution and feeding system according to claim 7 is characterized in that: The intelligent distribution feeding system further comprises a second height limiting device (12) arranged in the storage device (1), and the second height limiting device (12) is connected to the alarm (11) via the controller (8).

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