Air inlet flow guide device for ash hopper of pulse bag-type dust collector
By setting up vertical deflectors and broken strip structures in the ash bucket of the pulse bag dust collector, the problem of plate blocking is solved, the uniformity of airflow distribution and smooth cleaning are achieved, and the operation efficiency of the dust collector is improved.
Patent Information
- Application Number
- CN202422564682.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-23
AI Technical Summary
During the cleaning process of existing pulse bag dust collectors, the plates on the dust collectors are prone to be stuck on the top of the deflector, resulting in uneven airflow distribution and affecting the normal operation of the dust collector.
A pulse bag dust collector air inlet diversion device is designed, using multiple vertical deflectors and a crushing strip structures, combined with the plate agglomeration and crushing drive mechanism, to ensure that the plate agglomeration smoothly enters the bottom of the agglomeration, and ensures the uniformity of airflow distribution and smooth cleaning.
Through the inclination design of the deflector and the rotation function of the broken strips, the airflow distribution is optimized, the plate is agglomerated and accumulated, ensuring the normal operation of the dust collector and the dust removal effect of the bag.
Smart Images

Figure CN223276034U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulse bag dust collectors, in particular to an air inlet guide device for an ash hopper of a pulse bag dust collector. Background Art
[0002] The pulse bag dust collector is a new type of high-efficiency pulse bag dust collector improved on the basis of the bag dust collector. The pulse bag dust collector is widely used, wherein the smoke inlet pipe is connected to the ash hopper connected to the bottom of the pulse bag dust collector. In order to solve the problem of direct entry into the ash hopper causing local dust accumulation or severe local wear in the ash hopper, a guide device is generally provided in the ash hopper. After searching, the patent with publication number CN212881500U discloses a bag dust collector air inlet guide device, which is provided with a group of parallel guide plates on the top of the ash hopper inner cavity, and each guide plate is arranged perpendicular to the ash hopper. However, although this method can make the airflow When entering the dust collector hopper, it changes from laminar flow to turbulent flow, and then changes to laminar flow with a slower flow rate after entering the filter chamber, which optimizes the airflow distribution, improves the dust collection efficiency of the dust collector, and extends the service life of the bag. However, in actual application, when the dust collector bag on the top is being cleaned, lumps of dust are likely to fall from the dust collector bag, and are easily stuck on the top of multiple guide plates to cause accumulation. For this reason, a pulse bag dust collector hopper air inlet diversion device is designed, which is convenient for diversion and can break up the lumps that fall to the top of multiple guide plates when cleaning the dust collector bag, so that they can smoothly enter the bottom of the ash hopper, ensuring the normal operation of the air inlet diversion. Utility Model Content
[0003] (1) Technical problems solved
[0004] In view of the shortcomings of the existing technology, the utility model provides a pulse bag dust collector hopper air inlet guide device, which is convenient for diversion and at the same time convenient for breaking up the plate lumps that fall to the top of multiple guide plates when cleaning the dust collector bags, so that they can smoothly enter the bottom of the ash hopper, ensuring the normal operation of the air inlet guide.
[0005] (2) Technical solution
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a pulse bag dust collector hopper air inlet guide device, comprising an ash hopper with a top pulse bag dust collector connection port and a bottom ash cleaning port, one side of the top of the ash hopper is fixedly connected to a smoke inlet pipe, a plurality of vertical guide plates are sequentially arranged on the inner top of the ash hopper along the air inlet direction of the smoke inlet pipe, and a shredding bar is provided on the top of each of the vertical guide plates which is in the same guide surface as the vertical guide plate, and a plate agglomeration breaking drive mechanism is also included for synchronously driving the rotation of the plurality of shredding bars, and the plurality of vertical guide plates all have a downward inclination angle away from the smoke inlet pipe.
[0007] Preferably, the tops of the plurality of vertical guide plates are flush, and the bottom heights of the plurality of vertical guide plates decrease successively in the direction away from the smoke inlet pipe, and the bottom end of a vertical guide plate away from the smoke inlet pipe is lower than the bottom end of the smoke inlet pipe.
[0008] Preferably, the plurality of shredding bars are fixedly connected by a plurality of fixed connecting rods, and a central axis connecting bar that can rotate around the center of the pulse bag dust collector connection port is fixedly connected between the plurality of shredding bars.
[0009] Preferably, the plate agglomeration breaking drive mechanism includes a support platform fixedly mounted on the top of the ash hopper through two positioning links, the central axis connecting bar is rotatably connected to the support platform, and also includes a drive motor fixedly mounted on the top of the ash hopper, the output end of the drive motor is sealed and passes through the ash hopper and is fixedly connected to a drive shaft extending to the top of the support platform, and the central axis connecting bar and the drive shaft are connected via a transmission assembly.
[0010] Preferably, the transmission assembly includes two meshing bevel gears, one of which is fixedly connected to the middle shaft connecting bar, and the other is fixedly connected to the drive shaft, and a support cover fixedly connected to the support platform is provided on the outside of the two bevel gears, and the drive shaft and the support cover are sealed and rotated together.
[0011] Preferably, the vertical guide plate is configured to be a wavy shape with an enlarged bottom.
[0012] (3) Beneficial effects
[0013] Compared with the prior art, the utility model provides a pulse bag dust collector hopper air inlet guide device, which has the following beneficial effects:
[0014] The ash hopper air inlet guide device of the pulse bag dust collector facilitates diffraction and diffusion of the smoke airflow introduced into the ash hopper through the smoke inlet pipe, forming multiple layers again, and attenuating in sequence, changing from laminar flow to turbulent flow, and then changing to laminar flow with a slower flow rate after entering the filter chamber, optimizing the airflow distribution, and facilitating the diversion operation together with the vertical guide plates through multiple breaking strips. When the dust bag is cleaned, the plate agglomeration breaking drive mechanism can be started to drive the multiple breaking strips to rotate as a whole, thereby breaking the plate agglomerates on the top of the vertical guide plates. The smoke is then guided downwards by the vertical guide plates to the bottom of the ash hopper, thereby preventing the smoke from accumulating and agglomerating on the vertical guide plates and affecting the airflow distribution. The smoke is guided downwards by the vertical guide plates to further ensure the uniformity of the airflow distribution. The pulse bag dust collector hopper air inlet guide device facilitates the diversion and the breaking of the agglomerates that fall to the top of the multiple guide plates when the dust bags are cleaned, so that the agglomerates can be smoothly introduced into the bottom of the ash hopper, thereby ensuring the normal operation of the air inlet guide. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic structural diagram of a partial cross-section of the entire utility model;
[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the local enlarged structure at A in the middle;
[0017] Figure 3 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the utility model in which multiple vertical guide plates and multiple crushing strips cooperate;
[0019] Figure 5 This is a schematic diagram of the planar structure of the smoke inlet pipe and multiple vertical guide plates in the present invention;
[0020] Figure 6 It is a schematic diagram of the overall structure of the utility model from a top view.
[0021] Markings in the attached figure: 1. Ash hopper; 2. Smoke inlet pipe; 3. Pulse bag dust collector connection port; 4. Vertical guide plate; 5. Crushing bar; 6. Fixed connecting rod; 7. Central axis connecting bar; 8. Support platform; 9. Positioning connecting rod; 10. Drive shaft; 11. Bevel gear; 12. Drive motor; 13. Support cover. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example:
[0024] See also Figure 1-6, a pulse bag dust collector hopper air inlet guide device, includes an ash hopper 1 with a top pulse bag dust collector connection port 3 and a bottom ash cleaning port. One side of the top of the ash hopper 1 is fixedly connected to a smoke inlet pipe 2. A plurality of vertical guide plates 4 are sequentially arranged on the inner top of the ash hopper 1 along the air inlet direction of the smoke inlet pipe 2, and the top of each vertical guide plate 4 is provided with a crushing bar 5 which is in the same guide surface as the vertical guide plate 4. It also includes a plate agglomeration breaking drive mechanism for synchronously driving the plurality of crushing bars 5 to rotate, and the plurality of vertical guide plates 4 all have a downward inclination angle away from the smoke inlet pipe 2. Further, the air inlet pipe 2 can be horizontally connected to the ash hopper 1 or have a downward inclination angle which is smaller than the inclination angle of the guide plate 4.
[0025] Specifically, the tops of the multiple vertical guide plates 4 are flush, and the heights of the bottom ends of the multiple vertical guide plates 4 decrease successively in the direction away from the smoke inlet pipe 2, and the bottom end of a vertical guide plate 4 away from the smoke inlet pipe 2 is lower than the bottom end of the smoke inlet pipe 2. By lowering the bottom ends of the multiple vertical guide plates 4 successively, the airflow distribution can be made more uniform, and the impact force on the vertical guide plates 4 on the front side can be reduced.
[0026] Specifically, the multiple shredder bars 5 are fixedly connected by multiple fixed connecting rods 6, and the multiple shredder bars 5 are fixedly connected with a central axis connecting bar 7 that can rotate around the center of the pulse bag dust collector connection port 3. The multiple fixed connecting rods 6 are used to improve the overall stability of the multiple shredder bars 5. At the same time, the central axis connecting bar 7 can be driven to rotate, thereby driving the multiple shredder bars 5 to rotate around the center of the pulse bag dust collector connection port 3.
[0027] Specifically, the plate agglomeration crushing drive mechanism includes a support platform 8 fixedly installed on the top of the ash hopper 1 through two positioning connecting rods 9, and the central axis connecting bar 7 is rotatably connected to the support platform 8. It also includes a drive motor 12 fixedly installed on the top of the outer ash hopper 1. The output end of the drive motor 12 is sealed and passes through the ash hopper 1 and is fixedly connected to a drive shaft 10 extending to the top of the support platform 8. The central axis connecting bar 7 and the drive shaft 10 are connected through a transmission component. When the drive motor 12 is started, the output shaft of the drive motor 12 rotates, which facilitates the rotation of the drive shaft 10. Through the transmission cooperation of the transmission component, the central axis connecting bar 7 is conveniently driven to rotate, and then the multiple crushing bars 5 are driven to rotate as a whole.
[0028] Specifically, the transmission assembly includes two meshing bevel gears 11, one of which is fixedly connected to the middle axis connecting bar 7, and the other is fixedly connected to the drive shaft 10. A support cover 13 fixedly connected to the support platform 8 is provided on the outside of the two bevel gears 11, and the drive shaft 10 and the support cover 13 are sealed and rotated together. Through the meshing of the two bevel gears 11, when the drive shaft 10 rotates, it is convenient to drive the middle axis connecting bar 7 to rotate. Through the setting of the support cover 13, the plate agglomeration is avoided to affect the meshing of the two bevel gears 11, and the drive shaft 10 is supported.
[0029] Specifically, the vertical guide plate 4 is configured to be a wavy shape with an enlarged bottom, so as to improve the uniformity of airflow distribution.
[0030] It should be noted that references in this specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," and the like indicate that the described embodiment may include a particular feature, structure, or characteristic, but not necessarily every embodiment includes that particular feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not.
[0031] It should be readily understood that “on,” “above,” and “over” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on something,” but also includes “on something” with intervening features or layers therebetween, and “above” or “over” includes not only the meaning of “above” or “over,” but also includes “above” or “over” with no intervening features or layers therebetween (i.e., directly on something).
[0032] Additionally, spatially relative terms, such as "below," "beneath," "beneath," "above," and the like, may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be in other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A pulse bag dust collector hopper air inlet guide device, characterized by: The utility model comprises an ash hopper (1) with a top pulse bag dust collector connection port (3) and a bottom ash cleaning port, wherein one side of the top of the ash hopper (1) is fixedly connected to a smoke inlet pipe (2), and a plurality of vertical guide plates (4) are sequentially arranged on the inner top of the ash hopper (1) along the air inlet direction of the smoke inlet pipe (2), and a shredding bar (5) which is in the same guide surface as the vertical guide plate (4) is arranged on the top of each of the vertical guide plates (4), and a plate agglomeration breaking drive mechanism which synchronously drives the plurality of shredding bars (5) to rotate is also included, and the plurality of vertical guide plates (4) all have a downward inclination angle toward the side away from the smoke inlet pipe (2).
2. The pulse bag dust collector hopper air inlet guide device according to claim 1 is characterized in that: The tops of the plurality of vertical guide plates (4) are flush, and the heights of the bottom ends of the plurality of vertical guide plates (4) decrease in sequence in a direction away from the smoke inlet pipe (2), and the bottom end of a vertical guide plate (4) away from the smoke inlet pipe (2) is lower than the bottom end of the smoke inlet pipe (2).
3. The pulse bag dust collector hopper air inlet guide device according to claim 2 is characterized in that: The plurality of shredding bars (5) are fixedly connected via a plurality of fixed connecting rods (6), and a central axis connecting bar (7) that can rotate around the center of the pulse bag dust collector connection port (3) is fixedly connected between the plurality of shredding bars (5).
4. The pulse bag dust collector hopper air inlet guide device according to claim 3 is characterized by: The plate agglomeration breaking drive mechanism comprises a support platform (8) fixedly mounted on the top of the ash hopper (1) via two positioning connecting rods (9), the central axis connecting bar (7) being rotatably connected to the support platform (8), and a drive motor (12) fixedly mounted on the top of the ash hopper (1), the output end of the drive motor (12) being sealed and passing through the ash hopper (1) and fixedly connected to a drive shaft (10) extending to the top of the support platform (8), and the central axis connecting bar (7) and the drive shaft (10) being transmission-connected via a transmission assembly.
5. The pulse bag dust collector hopper air inlet guide device according to claim 4 is characterized in that: The transmission assembly comprises two meshing bevel gears (11), wherein one bevel gear (11) is fixedly connected to the central shaft connecting bar (7), and the other bevel gear (11) is fixedly connected to the drive shaft (10), and a support cover (13) fixedly connected to the support platform (8) is provided outside the two bevel gears (11), and the drive shaft (10) and the support cover (13) are sealed and rotated together.
6. The pulse bag dust collector hopper air inlet guide device according to claim 5 is characterized in that: The vertical guide plate (4) is configured as a wavy shape with an enlarged bottom.
Citation Information
Patent Citations
Air inlet flow guide device of bag-type dust collector
CN212881500U