Dehydrogenation reactor
By introducing auxiliary dehydrogenation mechanism and heating mechanism into the dehydrogenation reactor, the contact area between the liquid hydrogen storage material and the catalyst is increased, the problem of incomplete contact is solved and the reaction efficiency is improved.
Patent Information
- Application Number
- CN202420899616.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The liquid hydrogen storage material with hydrogen stored incomplete contact with the catalytic layer leads to an extended reaction time and reduces the working efficiency of the dehydrogenation reactor.
A dehydrogenation reactor is designed to increase the contact area between the liquid hydrogen storage material and the catalyst by combining the auxiliary dehydrogenation mechanism and the heating mechanism, and use the hydraulic cylinder to drive the sliding rod and the drum to rotate. The bevel gear transmission system improves contact efficiency and heats the catalytic reaction through the heating block.
The liquid hydrogen storage material is more complete in contact with the catalyst, shortening the reaction time and improving the working efficiency of the dehydrogenation reaction.
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Figure CN223276240U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dehydrogenation, in particular to a dehydrogenation reactor. Background Art
[0002] The dehydrogenation reaction of an organic compound in the presence of a catalyst (chromium oxide, iron oxide, etc.) or a dehydrogenating agent (sulfur or selenium, etc.) at high temperature is a form of oxidation reaction. Hydrogen mainly appears in the form of a compound on Earth and is the most widely distributed substance in the universe. It constitutes 75% of the mass of the universe and is a secondary energy source.
[0003] For example, a liquid organic hydrogen storage material dehydrogenation reactor with the application publication number "CN114653311A" is a reactor in which liquid hydrogen storage material storing hydrogen is introduced into a reaction shell, so that it undergoes a catalytic reaction with a catalytic layer to produce a mixture of hydrogen and hydrogen storage carrier liquid foam, which then enters a second cavity; when the hydrogen storage carrier liquid foam mixed with hydrogen drips and contacts a diverter hood, it will be adsorbed on the surface of the diverter hood and converge from a liquid foam state to a liquid state, flow down along the surface of the diverter hood and accumulate at the bottom of the reaction shell, and then be discharged from the discharge port; and hydrogen will separate from the liquid foam on the surface of the diverter hood as the hydrogen storage carrier liquid foam converges, and the demister will intercept the hydrogen storage carrier liquid foam in the gas that has not contacted the diverter hood, allowing only the separated hydrogen to enter the space inside the diverter hood and be discharged from the gas outlet pipe. However, in the dehydrogenation reactor of the liquid organic hydrogen storage material, the liquid hydrogen storage material storing hydrogen undergoes a catalytic reaction with the catalytic layer to produce a mixture of hydrogen and hydrogen storage carrier liquid foam. The catalytic layer containing the catalyst is fixed inside the reaction shell, and the liquid hydrogen storage material storing hydrogen continuously passes through the catalytic layer containing the catalyst, resulting in incomplete contact between the liquid hydrogen storage material storing hydrogen and the catalyst. As a result, the liquid hydrogen storage material storing hydrogen requires a longer reaction time to reach the dehydrogenation standard, thereby reducing work efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that a liquid hydrogen storage material storing hydrogen undergoes a catalytic reaction with a catalytic layer to produce a mixture of hydrogen and a hydrogen storage carrier liquid foam, the catalytic layer containing the catalyst is fixed inside the reaction shell, and the liquid hydrogen storage material storing hydrogen continuously passes through the catalytic layer containing the catalyst, resulting in incomplete contact between the liquid hydrogen storage material storing hydrogen and the catalyst, so that the liquid hydrogen storage material storing hydrogen requires a long time to react before it can reach the dehydrogenation standard, thereby reducing the working efficiency. A dehydrogenation reactor is proposed.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A dehydrogenation reactor is designed, comprising a base plate and a dehydrogenation reactor, wherein a heating mechanism is provided on a raised surface of the base plate, an auxiliary dehydrogenation mechanism is provided on the surface of the dehydrogenation reactor, a feed port, a catalyst feed port, an exhaust port and a discharge port are respectively provided on the surface of the dehydrogenation reactor, a baffle is slidably connected to a chute processed on the dehydrogenation reactor, and a filter screen is slidably connected to the chute processed on the dehydrogenation reactor.
[0007] Preferably, a fixing plate is fixedly connected to the surface of the bottom plate, and the raised surface of the bottom plate is fixedly connected to the surface of the dehydrogenation reactor.
[0008] Preferably, the heating mechanism includes a first shell, the inner wall of the first shell is fixedly connected to a motor through a bracket, the end of the motor output shaft is fixedly connected to a turntable, the surface of the turntable is in contact with the surface of the movable frame, the surface of the movable frame is slidably connected to a slide groove processed on the vertical rod, the vertical rod passes through the first shell through the bracket and the through hole, and the vertical rod is slidably connected to the first shell through the bracket and the through hole.
[0009] Preferably, the first shell surface is fixedly connected to the surface of the fixing plate, and the end of the vertical rod is fixedly connected to a heating block.
[0010] Preferably, the auxiliary dehydrogenation mechanism includes a second shell, the surface of the second shell is fixedly connected to the surface of the dehydrogenation reactor, the inner wall of the second shell is fixedly connected to a hydraulic cylinder, the telescopic end of the hydraulic cylinder is fixedly connected to a sliding rod, the sliding rod is slidably connected to the sliding groove processed on the second shell, the protruding part of the sliding rod is slidably connected to the sliding groove processed on the roller, the roller is rotatably connected to the inner wall of the second shell through a pin, the surface of the roller is fixedly connected to a first bevel gear, the first bevel gear is meshed with the second bevel gear, the second bevel gear is meshed with the third bevel gear, the second bevel gear and the third bevel gear are both rotatably connected to the inner wall of the second shell through a pin, the surface of the first bevel gear is fixedly connected to a first rotating shaft, the surface of the third bevel gear is fixedly connected to a second rotating shaft, the first rotating shaft is rotatably connected to the second shell through a bearing, and the second rotating shaft is sleeved with the first rotating shaft.
[0011] Preferably, a plurality of first fan blades are fixedly connected to the surface of the first rotating shaft, and a plurality of second fan blades are fixedly connected to the surface of the second rotating shaft.
[0012] The utility model proposes a dehydrogenation reactor, which has the following beneficial effects: through the cooperation of the auxiliary dehydrogenation mechanism and the heating mechanism, the telescopic end of the hydraulic cylinder moves and drives the slide rod to slide along the slide groove processed on the inner wall of the second shell, and at the same time the protruding part of the slide rod slides along the slide groove processed on the roller, thereby driving the roller to rotate, the rotation of the roller drives the first bevel gear to rotate, thereby driving the second bevel gear and the first rotating shaft to rotate, the rotation of the second bevel gear drives the third bevel gear to rotate, and the rotation of the third bevel gear drives the second rotating shaft to rotate; the rotation of the motor output shaft drives the turntable to rotate, thereby driving the moving frame to move, the moving frame slides along the slide groove processed on the vertical rod, thereby driving the vertical rod to slide along the through hole processed on the first shell, so as to achieve a larger and more complete contact area between the liquid hydrogen storage material storing hydrogen and the catalyst, so that the liquid hydrogen storage material storing hydrogen can reach the dehydrogenation standard in a shorter reaction time, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of the utility model;
[0014] Figure 2 for Figure 1 Front cross-sectional view of
[0015] Figure 3 for Figure 1 A top cross-sectional view of a portion of the auxiliary dehydrogenation mechanism;
[0016] Figure 4 for Figure 1 A front cross-sectional view of the auxiliary dehydrogenation mechanism;
[0017] Figure 5 for Figure 1 A front sectional view of the middle heating mechanism;
[0018] Figure 6 for Figure 1 Right side sectional view of the middle heating mechanism.
[0019] In the figure: 1. bottom plate, 2. dehydrogenation reactor, 3. filter screen, 4. baffle, 5. feed port, 6. catalyst feeding port, 7. auxiliary dehydrogenation mechanism, 701. second shell, 702. hydraulic cylinder, 703. slide bar, 704. roller, 705. first bevel gear, 706. second bevel gear, 707. third bevel gear, 708. first rotating shaft, 709. second rotating shaft, 8. exhaust port, 9. heating mechanism, 901. first shell, 902. motor, 903. turntable, 904. movable frame, 905. vertical rod, 10. heating block, 11. first fan blade, 12. second fan blade, 13. discharge port, 14. fixed plate. DETAILED DESCRIPTION
[0020] The present invention will be further described below with reference to the accompanying drawings:
[0021] Refer to the attached Figure 1-6 : In this embodiment, a dehydrogenation reactor comprises a bottom plate 1 and a dehydrogenation reactor 2, a heating mechanism 9 is provided on the raised surface of the bottom plate 1, an auxiliary dehydrogenation mechanism 7 is provided on the surface of the dehydrogenation reactor 2, a feed port 5, a catalyst feeding port 6, an exhaust port 8 and a discharge port 13 are provided on the surface of the dehydrogenation reactor 2, and a baffle 4 is slidably connected to the chute processed on the dehydrogenation reactor 2. The baffle 4 can prevent the material from moving downward and play a role in blocking the material. The chute processed on the dehydrogenation reactor 2 is slidably connected to a filter screen 3. The mesh number of the filter screen 3 is selected according to actual needs to meet the working needs. The surface of the bottom plate 1 is fixedly connected to the fixed plate 14, the raised surface of the bottom plate 1 is fixedly connected to the surface of the dehydrogenation reactor 2, the surface of the first shell 901 is fixedly connected to the surface of the fixed plate 14, the end of the vertical rod 905 is fixedly connected to the heating block 10, and the movement of the vertical rod 905 drives the heating block 10 to move, the surface of the first rotating shaft 708 is fixedly connected to a plurality of first fan blades 11, and the rotation of the first rotating shaft 708 drives the first fan blades 11 to rotate, and the surface of the second rotating shaft 709 is fixedly connected to a plurality of second fan blades 12, and the rotation of the second rotating shaft 709 drives the second fan blades 12 to rotate.
[0022] Refer to the attached Figure 5-6
[0023] The heating mechanism 9 includes a first shell 901, and the inner wall of the first shell 901 is fixedly connected to the motor 902 through a bracket, and the end of the output shaft of the motor 902 is fixedly connected to the turntable 903, the surface of the turntable 903 is in contact with the surface of the movable frame 904, and the surface of the movable frame 904 is slidably connected to the slide groove processed on the vertical rod 905, and the vertical rod 905 passes through the first shell 901 through the bracket and the through hole, and the vertical rod 905 is slidably connected to the first shell 901 through the bracket and the through hole. When the power of the motor 902 is turned on, the output shaft of the motor 902 rotates to drive the turntable 903 to rotate, thereby driving the movable frame 904 to move, and the movable frame 904 slides along the slide groove processed on the vertical rod 905, thereby driving the vertical rod 905 to slide along the through hole processed on the first shell 901.
[0024] Refer to the attached Figure 3-4
[0025] The auxiliary dehydrogenation mechanism 7 includes a second shell 701, the surface of the second shell 701 is fixedly connected to the surface of the dehydrogenation reactor 2, the inner wall of the second shell 701 is fixedly connected to a hydraulic cylinder 702, the telescopic end of the hydraulic cylinder 702 is fixedly connected to a slide rod 703, the slide rod 703 is slidably connected to a slide groove processed on the second shell 701, the protruding part of the slide rod 703 is slidably connected to the slide groove processed on the roller 704, and the roller 704 is rotatably connected to the inner wall of the second shell 701 through a pin shaft, and a first bevel gear 705 is fixedly connected to the surface of the roller 704. The first bevel gear 705 is meshed with the second bevel gear 706, and the second bevel gear 706 is meshed with the third bevel gear 707. The second bevel gear 706 and the third bevel gear 707 are both rotatably connected to the inner wall of the second shell 701 through a pin shaft, the surface of the first bevel gear 705 is fixedly connected to a first rotating shaft 708, the surface of the third bevel gear 707 is fixedly connected to a second rotating shaft 709, and the first rotating shaft 708 is rotatably connected to the second shell 701 through a bearing;
[0026] The second rotating shaft 709 is socketed with the first rotating shaft 708, and the power of the hydraulic cylinder 702 is turned on. The telescopic end of the hydraulic cylinder 702 moves, driving the slide rod 703 to slide along the slide groove processed on the inner wall of the second shell 701. At the same time, the protruding part of the slide rod 703 slides along the slide groove processed on the roller 704, thereby driving the roller 704 to rotate. The rotation of the roller 704 drives the first bevel gear 705 to rotate, thereby driving the second bevel gear 706 and the first rotating shaft 708 to rotate. The rotation of the second bevel gear 706 drives the third bevel gear 707 to rotate. The rotation of the third bevel gear 707 drives the second rotating shaft 709 to rotate.
[0027] Working principle:
[0028] When dehydrogenation is carried out using a dehydrogenation reactor:
[0029] Preparation process:
[0030] The operator first inserts the baffle 4 and the filter screen 3 into the dehydrogenation reactor 2 along the slide grooves processed on the dehydrogenation reactor 2, opens the valve on the discharge port 5, and adds the liquid hydrogen storage material containing hydrogen into the dehydrogenation reactor 2 from the feed port 5. Then, the valve of the catalyst feeding port 6 is opened and an appropriate amount of catalyst is added into the dehydrogenation reactor 2 from the catalyst feeding port 6.
[0031] Dehydrogenation reactor dehydrogenation process:
[0032] The power supply of the hydraulic cylinder 702 is started, and the telescopic end of the hydraulic cylinder 702 moves back and forth, driving the slide rod 703 to slide back and forth along the slide groove processed on the inner wall of the second shell 701. At the same time, the protruding part of the slide rod 703 slides back and forth along the slide groove processed on the roller 704, thereby driving the roller 704 to rotate. The rotation of the roller 704 drives the first bevel gear 705 to rotate clockwise, thereby driving the second bevel gear 706 and the first rotating shaft 708 to rotate clockwise. The rotation of the second bevel gear 706 drives the third bevel gear 707 to rotate counterclockwise. The rotation of the third bevel gear 707 drives the second rotating shaft 709 to rotate counterclockwise. The first rotating shaft 708 and the second rotating shaft 709 rotate in opposite directions, driving the first fan blade 11 and the second fan blade 12 to rotate in opposite directions, so as to increase the contact area between the catalyst and the liquid hydrogen storage material storing hydrogen, thereby achieving a rapid reaction between the catalyst and the liquid hydrogen storage material storing hydrogen, thereby improving work efficiency.
[0033] The power supply of the heating block 10 is started, and the heating block 10 generates heat to heat the dehydrogenation reactor 2, thereby increasing the temperature of the liquid hydrogen storage material and the catalyst storing hydrogen. The power supply of the motor 902 is started, and the output shaft of the motor 902 rotates to drive the turntable 903 to rotate eccentrically, thereby driving the movable frame 904 to move. The movable frame 904 slides along the slide groove processed on the vertical rod 905, thereby driving the vertical rod 905 to slide back and forth along the through hole processed on the first shell 901. The vertical rod 905 slides back and forth, driving the heating block 10 to slide back and forth, so as to achieve a rapid reaction between the liquid hydrogen storage material storing hydrogen and the catalyst through heating. After the reaction is completed, the power supply of the motor 902 and the hydraulic cylinder 702 is turned off. During the reaction, the pressure in the dehydrogenation reactor 2 can be controlled by the valve of the exhaust port 8 to prevent the dehydrogenation reactor 2 from exploding.
[0034] Discharging process:
[0035] The hydrogen is discharged from the exhaust port 8, and the baffle 4 is pulled out, so that the filter 3 can filter out impurities carried by the liquid hydrogen storage material during the reaction or when storing hydrogen, so as to complete the gas-liquid separation. The filtered liquid can be discharged from the discharge port 13 by opening the valve of the discharge port 13. After the liquid is discharged, the filter 3 is pulled out so that the impurities are discharged from the discharge port 13 due to gravity, and the operator collects and processes them.
[0036] While the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A dehydrogenation reactor comprising a bottom plate (1) and a dehydrogenation reactor (2), characterized in that: The raised surface of the bottom plate (1) is provided with a heating mechanism (9), the surface of the dehydrogenation reactor (2) is provided with an auxiliary dehydrogenation mechanism (7), the surface of the dehydrogenation reactor (2) is respectively provided with a feed port (5), a catalyst feed port (6), an exhaust port (8) and a discharge port (13), a baffle (4) is slidably connected to a chute processed on the dehydrogenation reactor (2), and a filter screen (3) is slidably connected to a chute processed on the dehydrogenation reactor (2).
2. A dehydrogenation reactor according to claim 1, characterized in that: A fixing plate (14) is fixedly connected to the surface of the bottom plate (1), and the raised surface of the bottom plate (1) is fixedly connected to the surface of the dehydrogenation reactor (2).
3. A dehydrogenation reactor according to claim 1, characterized in that: The heating mechanism (9) comprises a first shell (901), the inner wall of the first shell (901) is fixedly connected to a motor (902) via a bracket, the end of the output shaft of the motor (902) is fixedly connected to a turntable (903), the surface of the turntable (903) is in contact with the surface of a movable frame (904), the surface of the movable frame (904) is slidably connected to a slide groove processed on a vertical rod (905), the vertical rod (905) passes through the first shell (901) via the bracket and the through hole, and the vertical rod (905) is slidably connected to the first shell (901) via the bracket and the through hole.
4. A dehydrogenation reactor according to claim 3, characterized in that: The surface of the first shell (901) is fixedly connected to the surface of the fixing plate (14), and the end of the vertical rod (905) is fixedly connected to the heating block (10).
5. A dehydrogenation reactor according to claim 1, characterized in that: The auxiliary dehydrogenation mechanism (7) includes a second shell (701), the surface of the second shell (701) is fixedly connected to the surface of the dehydrogenation reactor (2), the inner wall of the second shell (701) is fixedly connected to a hydraulic cylinder (702), the telescopic end of the hydraulic cylinder (702) is fixedly connected to a slide rod (703), the slide rod (703) is slidably connected to a slide groove processed on the second shell (701), the protruding part of the slide rod (703) is slidably connected to a slide groove processed on a roller (704), the roller (704) is rotatably connected to the inner wall of the second shell (701) through a pin shaft, and the surface of the roller (704) is fixedly connected to a first bevel gear (705), the first bevel gear (705) is meshed with the second bevel gear (706), the second bevel gear (706) is meshed with the third bevel gear (707), the second bevel gear (706) and the third bevel gear (707) are both rotatably connected to the inner wall of the second housing (701) through a pin shaft, the surface of the first bevel gear (705) is fixedly connected with a first rotating shaft (708), the surface of the third bevel gear (707) is fixedly connected with a second rotating shaft (709), the first rotating shaft (708) is rotatably connected to the second housing (701) through a bearing, and the second rotating shaft (709) is sleeved with the first rotating shaft (708).
6. A dehydrogenation reactor according to claim 5, characterized in that: A plurality of first fan blades (11) are fixedly connected to the surface of the first rotating shaft (708), and a plurality of second fan blades (12) are fixedly connected to the surface of the second rotating shaft (709).