Waste aluminum recycling and iron removing device

By using a combination of roller magnet layer and scraper in scraper treatment equipment, the problem of incomplete iron removal in existing equipment is solved, and more efficient iron impurity removal and equipment life extension are achieved.

CN223276320UActive Publication Date: 2025-08-29SHEN YANG YONG AN LV MEI YOU XIAN GONG SI
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Patent Information

Application Number
CN202422390058.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing scrap aluminum treatment equipment has problems such as blockage or incomplete iron removal caused by improper magnet position in the iron removal effect.

Method used

A magnet layer is used to set up a surface of the drum, combined with a scraper and a collection box, to achieve contact iron removal, and to clean iron impurities through the scraper. The drum is designed to be corrugated to increase the contact area and treat scrap aluminum with the crushing mechanism.

Benefits of technology

It achieves more efficient iron impurities removal, improves iron removal effect, and extends the service life of the equipment through design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a scrap aluminum recovery and iron removal device, which relates to the technical field of scrap aluminum treatment equipment, and comprises a box body, a crushing mechanism and an iron removal mechanism, the iron removal mechanism comprises a roller, a pair of disc-shaped bottom plates, a second rotating shaft, a second motor, a scraper blade and a magnet layer, the second rotating shaft is arranged in the box body and located under the crushing mechanism, one end of the second rotating shaft rotationally penetrates out of the box body and is connected with the output end of the second motor, the second motor is fixedly connected with the outer side wall of the box body, and the pair of bottom plates are fixedly arranged on the second rotating shaft and located at the positions close to the two side walls of the box body; waste aluminum is crushed between the crushing rollers and falls on the rotating roller, the waste aluminum slides down along the surface of the roller, iron impurities are adsorbed by the magnet layer on the surface of the roller, contact type iron removal is achieved, the effect is better, the iron impurities are cleaned through the scraping plate and the collecting box at the bottom, and the iron adsorption effect of the magnet layer of the roller is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste aluminum processing equipment, in particular to a waste aluminum recovery and iron removal device. Background Art

[0002] Factories that produce aluminum or aluminum alloy products generate some scrap aluminum every day, such as incomplete products and scraps from the production process. This scrap aluminum is transported to designated locations for storage, and once accumulated, it is processed using scrap aluminum processing equipment for recycling and reuse.

[0003] During transportation and storage, scrap aluminum often picks up iron impurities such as iron filings or slag. Therefore, some scrap aluminum processing equipment incorporates iron removal mechanisms to remove these impurities to prevent them from affecting the purity of the aluminum during subsequent reuse. Publication No. CN220166256U, for example, discloses a scrap aluminum impurity removal device comprising an impurity removal box whose sidewalls are configured with a scrap aluminum feed port. The aforementioned patent utilizes a telescopic rod to drive a magnet that extends onto the upper surface of an inclined bottom plate to remove iron impurities from the scrap aluminum passing through the magnet. However, it is apparent from the aforementioned patent that, during use, if the magnet is too low, it will block the path of the crushed scrap aluminum, causing the scrap aluminum to pile up and resulting in poor iron removal. If the magnet is too high, there will be no contact between the magnet and the scrap aluminum for iron removal, and the iron impurities in the scrap aluminum will be blocked by the distance and the scrap aluminum, resulting in even poor iron removal. Utility Model Content

[0004] In response to the above-mentioned shortcomings of the prior art, the utility model provides a scrap aluminum recovery and iron removal device. The scrap aluminum is crushed between the crushing rollers and falls onto the rotating drum. The scrap aluminum will slide along the surface of the drum, and the iron impurities will be absorbed by the magnet layer on the surface of the drum. This is a contact-type iron removal with better effect. The iron impurities are cleaned by the scraper and collection box at the bottom, further improving the iron absorption effect of the magnet layer of the drum.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] The cam is provided with a first end for receiving the scrap metal from the roller and a second end for receiving the scrap metal from the roller; the second end for receiving the scrap metal from the roller is connected with the cam by the second end contacting mechanism; the cam is provided with a first end for receiving the scrap metal from the roller; the cam is provided with a second end for receiving the scrap metal from the roller; the cam is provided with a second end for receiving the scrap metal from the roller; the cam is provided with a second end for receiving the scrap metal from the roller; the cam is provided with a second end for receiving the scrap metal from the roller; the cam is provided with a

[0007] Preferably, the collection box is provided with an insert plate at one end and a handle at the other end. The box body is provided with a socket on one side corresponding to the collection box and a slot on the other inner wall. The collection box is inserted from the socket so that the insert plate is inserted into the slot.

[0008] Preferably, a pushing mechanism is provided at the bottom of the box body, and an electric push rod is provided on the outer side wall of the bottom of the box body corresponding to the other side of the discharge port, and the telescopic end of the electric push rod passes through the box body and is connected to a push plate.

[0009] Preferably, the roller is configured to be in the shape of axially arranged corrugations, and the side of the scraper abutting against the roller is configured to be in a shape matching the corrugations.

[0010] Preferably, the crushing mechanism includes a pair of first rotating shafts, a pair of crushing rollers, a first motor and a gear set. The pair of first rotating shafts are arranged in parallel and rotate through the upper part of the box. One end of the pair of first rotating shafts passes through the box and is connected through the gear set. The other end of one of the first rotating shafts passes through the box and is connected to the output end of the first motor. The first motor is fixedly connected to the outside of the box.

[0011] Preferably, a protective cover is provided on the outside of the gear set.

[0012] Preferably, the end surface of the scraper on the side abutting against the roller is provided with a wear-resistant rod, and the outer side of the bottom plate on both sides of the roller is provided with a wear-resistant layer, and the wear-resistant rod abuts against the wear-resistant layer.

[0013] Preferably, an inclined baffle is provided on the other side of the upper end surface of the collecting box corresponding to the scraper.

[0014] The utility model provides a waste aluminum recycling and iron removal device, which has the following beneficial effects:

[0015] 1. The scrap aluminum in this utility model is crushed between the crushing rollers and falls onto the rotating drum. The scrap aluminum will slide along the drum surface, while the iron impurities will be attracted by the magnetic layer on the drum surface. This is a contact iron removal method with better effect. The scraper and collection box at the bottom clean the iron impurities, further improving the iron absorption effect of the drum magnet layer.

[0016] 2. In the present invention, the roller is arranged in the shape of axially arranged corrugations, and the contact end of the scraper is designed to be corrugated to match it. The corrugation can divert scrap aluminum and iron impurities, increase the contact area, reduce the thickness, and improve the iron removal effect; in addition, a waste pushing mechanism is provided at the bottom of the box to facilitate the discharge of processed scrap aluminum from the box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front cross-sectional view of a waste aluminum recovery and iron removal device according to the present invention;

[0018] Figure 2 For this utility model Figure 1 Left side cross-sectional view;

[0019] Figure 3 For this utility model Figure 2 A partial enlarged schematic diagram is shown in the figure.

[0020] In the figure: 1. Push plate; 2. Electric push rod; 3. Baffle; 4. Roller; 5. Magnet layer; 6. First rotating shaft; 7. Feed inlet; 8. Box; 9. Crushing roller; 10. Second rotating shaft; 11. Corrugation; 12. Scraper; 13. Collecting box; 14. Discharge port; 15. First motor; 16. Bottom plate; 17. Second motor; 18. Insert plate; 19. Gear set; 20. Protective cover; 21. Handle; 22. Slot; 23. Torsion spring; 24. Connecting shaft; 25. Socket; 26. Wear-resistant rod; 27. Wear-resistant layer. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figure 1-3As shown, a waste aluminum recycling and iron removal device includes a box body 8, a crushing mechanism and an iron removal mechanism, the iron removal mechanism includes a roller 4, a pair of disc-shaped bottom plates 16, a second rotating shaft 10, a second motor 17, a scraper 12 and a magnet layer 5, the second rotating shaft 10 is arranged inside the box body 8 and is located directly below the crushing mechanism, one end of the second rotating shaft 10 rotates through the box body 8 and is connected to the output end of the second motor 17, the second motor 17 is fixedly connected to the outer wall of the box body 8, a pair of bottom plates 16 are fixedly arranged on the second rotating shaft 10 and are located near the two side walls of the box body 8, the two ends of the roller 4 are fixedly connected to the edge of the bottom plate 16 and are connected to the pair of The bottom plate 16 is formed into a cylindrical shape, the magnet layer 5 is arranged on the outer surface of the drum 4, and a collection box 13 is detachably provided in the box body 8 and corresponding to the bottom of the drum 4. One side of the scraper 12 is rotatably provided on the upper end surface of the collection box 13 through the connecting shaft 24. A torsion spring 23 is provided between the scraper 12 and the collection box 13. The force of the torsion spring 23 causes the other side of the scraper 12 to abut against the bottom surface of the drum 4. A feed port 7 is provided on the top of the box body 8, and a discharge port 14 is provided at the bottom of the side wall of the box body 8; an insert plate 18 is provided at one end of the collection box 13, and a handle 21 is provided at the other end. The box 8 is opened on one side corresponding to the position of the collection box 13 A socket 25 is provided, and a slot 22 is provided on the inner wall on the other side. The collection box 13 is inserted from the socket 25 so that the insert plate 18 is inserted into the slot 22; a push-out mechanism is provided at the bottom of the box body 8, and an electric push rod 2 is provided on the outer wall on the other side of the bottom of the box body corresponding to the discharge port 14. The telescopic end of the electric push rod 2 passes through the box body 8 and is connected to the push plate 1; the drum 4 is arranged in the shape of an axially arranged corrugation 11, and the side of the scraper 12 abutting against the drum 4 is arranged in a shape matching the corrugation 11; the crushing mechanism includes a pair of first rotating shafts 6, a pair of crushing rollers 9, a first motor 15 and a gear set 19, a pair of first rotating shafts 6 is arranged in parallel and rotates through the upper part of the box body 8, one end of a pair of first rotating shafts 6 passes through the box body 8 and is transmitted and connected through a gear set 19, the other end of one of the first rotating shafts 6 passes through the box body 8 and is connected to the output end of the first motor 15, and the first motor 15 is fixedly connected to the outside of the box body 8; a protective cover 20 is provided on the outside of the gear set 19; a wear-resistant rod 26 is provided on the end face of the scraper 12 on the side abutting the roller 4, and a wear-resistant layer 27 is provided on the outer side of the bottom plate 16 on both sides of the roller 4, and the wear-resistant rod 26 abuts against the wear-resistant layer 27; an inclined baffle 3 is provided on the other side of the upper end face of the collecting box 13 corresponding to the scraper 12.

[0023] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process, which are as follows:

[0024] According to the instruction manual Figure 1-3It can be seen that when the present invention is used, personnel manually or by using a feeding device feed the material to the feed port 7 of the box body 8, allowing the scrap aluminum to enter from the feed port 7 and be crushed by the crushing mechanism. The crushed scrap aluminum falls downward and falls on the drum 4. The drum 4 is connected to a pair of bottom plates 16 to form a cylindrical shape and is driven to rotate by the second rotating shaft 10 and the second motor 17. Different positions on the outer surface of the drum 4 come into contact with the continuously falling scrap aluminum, and the scrap aluminum also slides from the surface of the drum 4 to the bottom of the box body 8. Since a magnet layer 5 is provided on the outside of the drum 4, the magnet layer 5 can absorb the iron impurities in the scrap aluminum, and the iron impurities are cleaned by the scraper 12 under the drum 4. Figure 1 As shown, as the drum 4 rotates counterclockwise, iron impurities adsorbed on its surface are scraped off by the scraper 12 at its bottom, falling into the collection box. The scraper 12 is rotatably connected to the collection box 13 via a torsion spring 23 and a connecting shaft 24. The force of the torsion spring 23 creates a certain force between the scraper 12 and the drum 4, ensuring the scraping force. Even if there is a certain attraction between the iron impurities and the magnet layer 5, excessive accumulation will still cause them to fall off. Compared to the prior art, the iron impurities in the present invention can directly contact the magnet layer 5, achieving a more effective contact iron removal. Moreover, the iron impurities are cleaned by the scraper 12 at the bottom and the collection box, further enhancing the iron absorption effect of the magnet layer 5 of the drum 4.

[0025] The drum 4 is configured in the shape of axially arranged corrugations 11, and the side of the scraper 12 that contacts the drum 4 is configured to match the corrugations 11. The design of the corrugations 11 can divert scrap aluminum and iron impurities, increasing the contact area, reducing thickness, and improving iron removal efficiency. Wear-resistant rods 26 can also be installed at both ends of the scraper 12, allowing the wear-resistant rods 26 to contact the wear-resistant layer 27 of the bottom plate 16, bringing the scraper 12 closer to the surface of the drum 4, reducing wear on the magnet layer 5 and increasing service life.

[0026] The collection box 13 has an inclined baffle 3 on the upper end facing the other side of the scraper 12. This reduces the possibility of scrap aluminum entering the box and facilitates the collection of iron impurities. Furthermore, the collection box 13 has a plug 18 at one end and a handle 21 at the other. The housing 8 has a socket 25 on one side corresponding to the collection box 13 and a slot 22 on the other side. During use, the collection box 13 is inserted through the socket 25, allowing the plug 18 to fit into the slot 22. This makes the collection box 13 removable and facilitates the removal of iron impurities. It should be noted that the design of the socket 25 takes the presence of the scraper 12 into account, and those skilled in the art can implement this design using common sense.

[0027] Among them, an ejection mechanism is provided at the bottom of the box body 8, and an electric push rod 2 is provided on the outer wall on the other side of the bottom of the box body 8 corresponding to the discharge port 14. The telescopic end of the electric push rod 2 penetrates into the box body 8 and is connected to the push plate 1. When in use, the telescopic end of the electric push rod 2 extends to drive the push plate 1 to move to clean the scrap aluminum in the box body 8.

[0028] The crushing mechanism can utilize existing technology. One possible embodiment comprises a pair of first rotating shafts 6, a pair of crushing rollers 9, a first motor 15, and a gear train 19. The pair of first rotating shafts 6 are arranged in parallel and rotate through the upper portion of the housing 8. One end of the pair of first rotating shafts 6 extends through the housing 8 and is connected to the output end of the first motor 15 via the gear train 19. The other end of one of the first rotating shafts 6 extends through the housing 8 and is connected to the output end of the first motor 15. The first motor 15 is fixedly connected to the exterior of the housing 8. During operation, the first motor 15 drives the first rotating shafts 6 to rotate. Driven by the gear train 19, the two rotating shafts rotate in opposite directions, driving the pair of crushing rollers 9 to perform the crushing operation. A protective cover 20 may be provided on the exterior of the gear train 19.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste aluminum recovery and iron removal device, characterized in that: The invention comprises a box body (8), a crushing mechanism and an iron removal mechanism, wherein the iron removal mechanism comprises a roller (4), a pair of disc-shaped bottom plates (16), a second rotating shaft (10), a second motor (17), a scraper (12) and a magnet layer (5), wherein the second rotating shaft (10) is arranged inside the box body (8) and is located directly below the crushing mechanism, one end of the second rotating shaft (10) rotates through the box body (8) and is connected to the output end of the second motor (17), the second motor (17) is fixedly connected to the outer wall of the box body (8), a pair of bottom plates (16) are fixedly arranged on the second rotating shaft (10) and are located near the two side walls of the box body (8), and the two ends of the roller (4) are connected to the bottom plate. The edge of the plate (16) is fixedly connected and forms a cylindrical shape with a pair of bottom plates (16). The magnet layer (5) is arranged on the outer surface of the roller (4). A collecting box (13) is detachably arranged in the box body (8) and directly below the corresponding roller (4). One side of the scraper (12) is rotatably arranged on the upper end surface of the collecting box (13) through a connecting shaft (24). A torsion spring (23) is arranged between the scraper (12) and the collecting box (13). The force of the torsion spring (23) causes the other side of the scraper (12) to abut against the bottom of the surface of the roller (4). A feed port (7) is arranged on the top of the box body (8), and a discharge port (14) is arranged at the bottom of the side wall of the box body (8).

2. The waste aluminum recovery and iron removal device according to claim 1, characterized in that: The collection box (13) is provided with an inserting plate (18) at one end and a handle (21) at the other end. The box body (8) is provided with an inserting port (25) on one side corresponding to the position of the collection box (13), and a slot (22) is provided on the inner wall of the other side. The collection box (13) is inserted from the inserting port (25) so that the inserting plate (18) is inserted into the slot (22).

3. The waste aluminum recovery and iron removal device according to claim 1, characterized in that: The bottom of the box body (8) is provided with an ejection mechanism, and the outer side wall of the bottom of the box body (8) corresponding to the other side of the discharge port (14) is provided with an electric push rod (2), and the telescopic end of the electric push rod (2) passes through the box body (8) and is connected to the push plate (1).

4. The waste aluminum recovery and iron removal device according to claim 1, characterized in that: The roller (4) is configured to have a shape of axially arranged corrugations (11), and the side of the scraper (12) that abuts against the roller (4) is configured to have a shape that matches the corrugations (11).

5. The waste aluminum recovery and iron removal device according to claim 1, characterized in that: The crushing mechanism comprises a pair of first rotating shafts (6), a pair of crushing rollers (9), a first motor (15) and a gear set (19). The pair of first rotating shafts (6) are arranged in parallel and rotate through the upper part of the box (8). One end of the pair of first rotating shafts (6) passes through the box (8) and is connected to the transmission through the gear set (19). The other end of one of the first rotating shafts (6) passes through the box (8) and is connected to the output end of the first motor (15). The first motor (15) is fixedly connected to the outside of the box (8).

6. The waste aluminum recovery and iron removal device according to claim 5, characterized in that: A protective cover (20) is provided outside the gear set (19).

7. The waste aluminum recovery and iron removal device according to claim 1, characterized in that: A wear-resistant rod (26) is provided on the end surface of the scraper (12) on the side in contact with the roller (4), and a wear-resistant layer (27) is provided on the outer side of the bottom plate (16) on both sides of the roller (4), and the wear-resistant rod (26) is in contact with the wear-resistant layer (27).

8. The waste aluminum recovery and iron removal device according to claim 1, characterized in that: An inclined baffle (3) is provided on the other side of the upper end surface of the collecting box (13) corresponding to the scraper (12).

Citation Information

Patent Citations

  • Waste aluminum impurity removal device

    CN220166256U