Horizontal type waste steel crushed material shaping and balling machine

Through the design of the horizontal scrap steel crushing material shaping ball machine, manganese steel hitting hammer head and corrugated lining plate, the problem of irregular scrap steel crushing material and unsatisfactory paint removal and rust removal effect is solved, and the spherical material type and efficient cleaning effect is achieved, and the quality of scrap steel crushing products is improved.

CN223276333UActive Publication Date: 2025-08-29YUTIAN COUNTY DONGSHENG FOUNDRY CO LTD
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Patent Information

Application Number
CN202422389776.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-29
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing scrap steel crushing equipment has problems such as irregular material type, small specific gravity, and unsatisfactory paint removal and rust removal, which makes it difficult to control the quality of steel, increasing production costs and reducing product quality.

Method used

The horizontal scrap steel crushing material shaping ball machine is used to use high-speed rotating manganese steel to hit the hammer head and the lower lining plate with longitudinal strips to hit the scrap steel crushing material to form a spherical shape, and remove rust and iron dust through the lining plate eye to achieve secondary processing.

Benefits of technology

The spherical material type and efficient paint removal and rust removal of scrap steel crushed materials have been achieved, which improves product density and cleanliness, meets the use requirements of steel mills, and solves the problems of irregular material types and unsatisfactory paint removal and rust removal effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of balling machines, in particular to a horizontal type waste steel crushed material shaping balling machine which comprises a machining box body, an installation mechanism is fixedly arranged in the machining box body, and the installation mechanism comprises a steel plate, a box body lining plate, a convex edge type lower lining plate, an upper box lining plate and a first round hole. The horizontal cylinder is adopted for feeding from the upper portion of one end and discharging from the lower portion of the other end, the manganese steel striking hammer rotating at a high speed is arranged in the middle, the lining plate on the lower portion is densely provided with longitudinal long-strip-shaped ridges and provided with holes at the same time, waste steel broken materials entering the device are struck by the hammer and move towards the discharging direction, and under the action of the protruding lining plate strip-shaped ridges, the waste steel broken materials can be crushed. Irregular raw materials are rubbed into balls and flow out of the discharging end, paint and rust on the surfaces of the crushed materials are removed in the moving and rubbing process, and mixed iron dust leaks out of holes of the lining plate in the moving and rubbing process. Waste steel crushed materials, color steel tile crushed materials and burned iron crushed materials which are secondarily processed by the mechanical equipment all have good spherical material shapes.
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Description

Technical Field

[0001] The utility model relates to the technical field of pelletizing machines, in particular to a horizontal scrap steel crushing material shaping pelletizing machine. Background Art

[0002] In recent years, with the rise of the scrap steel crushing industry, a large amount of scrap steel in the society is the raw material entering the steel mills after crushing and classification. With the actual use of the steel mills, some problems have also emerged, namely, the crushed material shape is irregular, the specific gravity is relatively small, and the paint and rust removal effect is not ideal, resulting in poor control of steel quality. The degradation of raw materials has also caused the benefits of some crushing manufacturers to decline. Therefore, the market urgently needs a kind of equipment that can change this situation and eliminate these defects to improve these problems of the scrap steel crushing industry products.

[0003] Due to the limitations of the machinery, the crushing equipment in the scrap steel crushing industry generally produces unsatisfactory products. The materials are loose and irregular, the specific gravity is relatively small, the paint and rust removal effects are not ideal, and the production costs of steel mills using these raw materials are increased, and product quality is difficult to control. Utility Model Content

[0004] The purpose of the utility model is to provide a horizontal scrap steel crushing material shaping and pelletizing machine to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A horizontal scrap steel crushing and pelletizing machine comprises a processing box, wherein a mounting mechanism is fixedly provided inside the processing box, and the mounting mechanism comprises a steel plate, a box lining plate, a convex corrugated lower lining plate, an upper box lining plate and a first circular hole; a steel plate is fixedly provided around the processing box, a box lining plate is fixedly provided on one side of the steel plate, a convex corrugated lower lining plate is fixedly provided on the bottom end of the processing box near the box lining plate, and an upper box lining plate is fixedly provided on the top end of the processing box near the box lining plate, and a plurality of first circular holes are opened inside the upper box lining plate;

[0007] A main shaft is movably provided at the center of the processing box, and a crushing mechanism is fixedly provided on the outer circumference of the main shaft. The crushing mechanism includes a cutter disc, a through shaft, a material impact hammer and a plum blossom wheel. Several cutter discs are fixedly provided on the outer circumference of the main shaft, a through shaft is provided on the side of the cutter disc, a material impact hammer is provided on the outside of the through shaft, and a plum blossom wheel is provided on the outer side of the through shaft close to the material impact hammer.

[0008] Preferably, a collecting box is fixedly provided at the bottom of the processing box, and a collecting port is fixedly provided on one side of the top of the collecting box. The iron dust and fine fragments are discharged into the collecting box through the collecting port for later unified processing.

[0009] Preferably, an I-beam base frame is fixedly provided on the side of the collecting box away from the processing box. The setting of the I-beam base frame makes the overall supporting effect of the device more stable.

[0010] Preferably, support columns are fixedly provided on both sides of the upper surface of the I-beam base frame, and a discharge port is fixedly provided on one side of the inner side of the support column. The support column plays the role of supporting the bearing seat, and the processed material is discharged from the discharge port.

[0011] Preferably, a bearing seat is fixedly provided on the top of the support column, and both ends of the main shaft are movably connected to the bearing seat. The bearing seat not only plays a role in stably supporting the main shaft, but also ensures that the main shaft can run smoothly.

[0012] Preferably, a feed hopper is fixedly provided on one side of the upper surface of the processing box, and a feed trough is provided inside the feed hopper. Workers can inject raw materials into the ball machine through the feed hopper, which is practical and convenient.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. This is a horizontal scrap steel crushing and pelletizing machine. The device uses a horizontal cylinder with material input from the upper end and material discharge from the lower end. In the middle is a high-speed rotating manganese steel hammer. The lower liner is densely covered with longitudinal strips and has holes. The scrap steel crushing material entering the equipment is struck by the hammer and moves toward the discharge direction. Under the action of the protruding liner strips, the irregular raw materials are rolled into balls and flow out from the discharge end. The paint and rust on the surface of the crushing material are removed during the movement and rubbing process, and mixed iron dust leaks out from the holes in the liner. The scrap steel crushing material, color steel tile crushing material, and burned iron crushing material processed by this mechanical equipment have a good ball shape. The density, paint and rust removal and cleaning effect also meet the ideal use requirements of steel mills.

[0015] 2. This horizontal scrap steel pelletizer, when used in conjunction with various existing scrap steel crushing equipment, produces pelletized scrap, increasing its density and achieving excellent paint and rust removal. It also addresses the challenges of difficult shaping and paint removal of color-coated steel sheet material, as well as the difficulty separating burned iron material from powder. The lower liner of this equipment features three eyelet configurations: long, round, and square, to accommodate the diverse material needs of our customers, ensuring superior product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall external structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal perspective structure installation of the utility model;

[0018] Figure 3 This is a schematic diagram of the installation of the main shaft rotor structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the installation of the upper box lining without corrugated structure of the present utility model;

[0020] Figure 5 This is a schematic diagram of the installation of the round eye structure of the lower lining plate of the present invention.

[0021] In the figure: 1. Processing box; 2. Steel plate; 3. Box lining; 4. Corrugated lower lining; 5. Upper box lining; 6. First circular hole; 7. Spindle; 8. Cutter head; 9. Through-shaft; 10. Material striking hammer; 11. Plum blossom wheel; 12. Collection box; 13. Collection port; 14. I-beam base frame; 15. Support column; 16. Discharge port; 17. Bearing seat; 19. Feed hopper; 20. Feed chute. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-Figure 5 As shown, the utility model provides a technical solution:

[0024] A horizontal scrap steel crushing and pelletizing machine includes a processing box 1, a mounting mechanism fixedly arranged inside the processing box 1, the mounting mechanism including a steel plate 2, a box lining 3, a convex corrugated lower lining 4, an upper box lining 5 and a first circular hole 6, a steel plate 2 fixedly arranged around the processing box 1, a box lining 3 fixedly arranged on one side of the steel plate 2, a convex corrugated lower lining 4 fixedly arranged on the bottom end of the processing box 1 near the box lining 3, an upper box lining 5 fixedly arranged on the top end of the processing box 1 near the box lining 3, and a plurality of first circular holes 6 are opened inside the upper box lining 5;

[0025] A main shaft 7 is movably provided at the center of the processing box 1, and a crushing mechanism is fixedly provided on the outside of the main shaft 7. The crushing mechanism includes a cutter disc 8, a through shaft 9, a material impact hammer 10 and a plum blossom wheel 11. Several cutter discs 8 are fixedly provided on the outside of the main shaft 7, a through shaft 9 is provided on the side of the cutter disc 8, a material impact hammer 10 is provided on the outside of the through shaft 9, and a plum blossom wheel 11 is provided on the outside of the through shaft 9 close to the material impact hammer 10.

[0026] A collecting box 12 is fixedly provided at the bottom of the processing box, and a collecting port 13 is fixedly provided on one side of the top of the collecting box 12. The iron dust and fine fragments are discharged into the collecting box through the collecting port for unified processing later.

[0027] An I-beam base frame 14 is fixedly provided on the side of the collection box 12 away from the processing box. The setting of the I-beam base frame makes the overall support effect of the device more stable.

[0028] Support columns 15 are fixedly provided on both sides of the upper surface of the I-beam base frame 14, and a discharge port 16 is fixedly provided on one side of the support column 15. The support column plays the role of supporting the bearing seat, and the processed material is discharged from the discharge port.

[0029] A bearing seat 17 is fixedly provided on the top of the support column 15, and both ends of the main shaft 7 are movably connected to the bearing seat 17. The bearing seat not only plays a role in stably supporting the main shaft, but also ensures that the main shaft can run smoothly.

[0030] A feed hopper 19 is fixedly provided on one side of the upper surface of the processing box 1. A feed trough 20 is provided inside the feed hopper 19. The staff can inject raw materials into the pelletizing machine through the feed hopper, which is practical and convenient.

[0031] When a horizontal scrap steel crushing material shaping and pelletizing machine of the present embodiment is in use, the device adopts a horizontal cylinder to input materials from the upper end and discharge materials from the lower end, with a high-speed rotating manganese steel striking hammer in the middle, and the lower lining plate is densely covered with longitudinal long strips of ribs and has holes. The scrap steel crushing material entering the equipment is struck by the hammer and moves toward the discharge side. Under the action of the protruding lining plate strips, the irregular raw materials are rolled into balls and flow out from the discharge end. The paint and rust on the surface of the crushing material are removed during the movement and rubbing process, and the mixed iron dust leaks out from the holes in the lining plate. The scrap steel, color steel tile, and burnt iron shreds processed through this equipment are all perfectly spherical, achieving the ideal density, paint and rust removal, and cleaning results required by steel mills. When used in conjunction with various existing scrap steel crushing equipment, this practical equipment transforms the scrap steel shreds into spherical products, increasing their density and achieving ideal paint and rust removal results. It also addresses the challenges of color steel tile shreds being difficult to shape and paint, and burnt iron shreds being difficult to separate from their powder. The lower box liner of this equipment features three eyelet types: long, round, and square, to meet the diverse material processing needs of customers, ensuring even more refined product quality.

[0032] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A horizontal scrap steel crushing and pelletizing machine, characterized by: The invention comprises a processing box (1), wherein a mounting mechanism is fixedly provided inside the processing box (1), and the mounting mechanism comprises a steel plate (2), a box lining plate (3), a convex corrugated lower lining plate (4), an upper box lining plate (5) and a first circular hole (6); a steel plate (2) is fixedly provided around the processing box (1), a box lining plate (3) is fixedly provided on one side of the steel plate (2), a convex corrugated lower lining plate (4) is fixedly provided on the bottom end of the processing box (1) near the box lining plate (3), and an upper box lining plate (5) is fixedly provided on the top end of the processing box (1) near the box lining plate (3), and a plurality of first circular holes (6) are opened inside the upper box lining plate (5); A main shaft (7) is movably provided at the center of the processing box (1), and a crushing mechanism is fixedly provided on the outer circumference of the main shaft (7). The crushing mechanism comprises a cutter disc (8), a through shaft (9), a material impact hammer (10) and a plum blossom wheel (11). Several cutter discs (8) are fixedly provided on the outer circumference of the main shaft (7), a through shaft (9) is provided on the side of the cutter disc (8), a material impact hammer (10) is provided on the outer side of the through shaft (9), and a plum blossom wheel (11) is provided on the outer side of the through shaft (9) close to the material impact hammer (10).

2. The horizontal scrap steel crushing and pelletizing machine according to claim 1, characterized in that: A collecting box (12) is fixedly provided at the bottom end of the processing box, and a collecting port (13) is fixedly provided at one side of the top end of the collecting box (12).

3. The horizontal scrap steel crushing and pelletizing machine according to claim 2, characterized in that: An I-beam base frame (14) is fixedly provided on a side of the collection box (12) away from the processing box.

4. The horizontal scrap steel crushing and pelletizing machine according to claim 3, characterized in that: Support columns (15) are fixedly provided on both sides of the upper surface of the I-beam base frame (14), and a discharge port (16) is fixedly provided on one side inside the support column (15).

5. The horizontal scrap steel crushing and pelletizing machine according to claim 4, characterized in that: A bearing seat (17) is fixedly provided on the top end of the support column (15), and both ends of the main shaft (7) are movably connected to the bearing seat (17).

6. The horizontal scrap steel crushing and pelletizing machine according to claim 1, characterized in that: A feeding hopper (19) is fixedly provided on one side of the upper surface of the processing box (1), and a feeding trough (20) is provided inside the feeding hopper (19).