Automatic rotating slurry equipartition device
By designing an automatic rotating slurry equalizer, the gravitational potential energy and reaction force of the slurry are used to drive the rotation of the ore sub-box, the turbulence and blockage problems caused by uneven slurry distribution are solved, and stable ore separation is achieved without energy consumption. It is suitable for a variety of equipment, reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202422469266.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-12
AI Technical Summary
Existing slurry distribution devices are prone to inhomogeneity, causing turbulence and blockage, affecting the working effect and efficiency of subsequent equipment, and commonly used methods consume electricity or increase structural complexity and increase costs.
An automatic rotating slurry equalizer is designed to drive the ore splitter box to rotate using the gravitational potential energy and reaction force of the slurry. Combined with the blades and ore splitter pipes at specific angles, it realizes automatic ore splitting without energy consumption, reduces hidden dangers of silt and blockage, and is suitable for different numbers of equipment.
It realizes stable distribution of ore slurry, reduces production costs, reduces clogging risks, adapts to different equipment needs, and ensures uniformity and stability of ore feeding.
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Figure CN223276409U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mineral processing equipment, in particular to an automatic rotating slurry divider. Background Art
[0002] In the mineral processing process, the slurry transportation connection between upstream and downstream process sections usually requires the slurry to be distributed and diverted so that it can be distributed to multiple groups of equipment simultaneously. Therefore, the uniformity and stability of the slurry distribution are required. If the slurry is not evenly distributed, it will seriously affect the performance and efficiency of subsequent equipment. For example, the use of gravity separation equipment such as spiral chutes and shaking tables generally has a large number of devices and usually requires the slurry to be supplied by separators. However, the design of ordinary separators is unreasonable, which can easily cause turbulence, uneven ore feeding, and mineral particle deposition, which can cause blockage in the ore separation pipeline. This leads to inconsistent feed amount and feed concentration to the spiral chute or shaking table, resulting in unstable sorting indicators.
[0003] To solve this problem, commonly used methods include installing a stirring device or pressurizing the separator, but these methods either consume electricity, increasing production costs; or complicate the structure of the separator, increasing the difficulty of processing and maintenance costs of the separator. Summary of the Invention
[0004] In response to the problems in the above-mentioned prior art, the utility model provides an automatic rotating slurry divider, and its technical solution is: it includes a feed pipe, a distribution box and a discharge box, the feed pipe is arranged above the distribution box, and the inner wall of the distribution box is provided with a number of blades, a collecting funnel and a distributor from top to bottom, the distributor is connected to the bearing, the bearing is rotatably connected to the bearing base, the bearing base is fixedly connected to the bottom plate of the discharge box, and a number of distribution pipes are provided at the bottom of the side wall of the distribution box, and the outlet of the distribution pipe is located inside the discharge box.
[0005] As a preferred solution, the blades form an angle of 45-60 degrees with the inner wall of the ore separation box.
[0006] As a preferred solution, the ore distribution pipe and the horizontal plane of the ore distribution box form an angle of 15-30 degrees.
[0007] As a preferred solution, the blades and the ore distribution pipe are staggered in a top view.
[0008] As a preferred solution, the bottom plate of the discharge box is tilted toward the center and forms an angle of 15-30 degrees with the horizontal plane.
[0009] As a preferred solution, a plurality of partitions are provided on the bottom plate of the discharge box. The partitions are arranged along the central circumference of the discharge box to divide the interior of the discharge box into a plurality of discharge chambers. Each discharge chamber is provided with a discharge pipe.
[0010] As a preferred solution, the ore discharge pipe forms an angle of 15-30° with the horizontal plane.
[0011] As a preferred solution, easily worn parts such as blades, ore collecting funnels, ore distributors, and ore discharge pipes can be made of wear-resistant materials such as wear-resistant cast iron, wear-resistant steel, corundum, and engineering polymer plastics. The remaining parts can be made of ordinary steel or plastic. If there is a need for corrosion protection, they can also be made of acid and alkali corrosion-resistant materials.
[0012] Beneficial effects of the utility model:
[0013] (1) The device uses the gravitational potential energy of the falling slurry and the reaction force on the ore separation pipe to jointly drive the ore separation box to rotate, realizing energy-free automatic rotation and ore separation. While ensuring the stability of ore feeding, it does not require the use of energy drive, thus reducing production costs;
[0014] (2) The ore distribution pipe, ore discharge chamber and ore discharge pipe in the device are all set with a certain slope, which reduces the hidden dangers of siltation and blockage and ensures the stability of ore feeding;
[0015] (3) The device forms different numbers of discharge chambers by setting different numbers of partitions, which can be used for feeding ore from different numbers of chutes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 This is a schematic diagram of the overall structure of the center-separating ore box of the present utility model.
[0018] Figure 3 It is a schematic diagram of the overall structure of the ore discharge box in the utility model.
[0019] Figure 4 It is a schematic diagram of the internal structure of the utility model.
[0020] Figure 5 It is a top view of the center-dividing ore box of the present utility model.
[0021] In the figure: 1. Feed pipe; 2. Ore distribution box; 3. Blade; 4. Ore collecting funnel; 5. Ore distributor; 6. Bearing; 7. Ore discharge box; 8. Ore distribution pipe; 9. Partition; 10. Ore discharge chamber; 11. Ore discharge pipe; 12. Bearing base. DETAILED DESCRIPTION
[0022] The present invention is further described in detail based on the accompanying drawings and specific embodiments.
[0023] Example 1
[0024] like Figure 1-5An automatic rotating slurry divider shown includes a feed pipe 1, a distribution box 2 and a discharge box 7. The feed pipe 1 is arranged above the distribution box 2. The inner wall of the distribution box 2 is provided with a number of blades 3, a collecting funnel 4 and a distributor 5 from top to bottom. The distributor 5 is connected to the bearing 6, the bearing 6 is rotatably connected to the bearing base 12, and the bearing base 12 is fixedly connected to the bottom plate of the discharge box 7. A number of distribution pipes 8 are provided at the bottom of the side wall of the distribution box 2, and the outlet of the distribution pipe 8 is located inside the discharge box 7.
[0025] Furthermore, the blades 3 form an angle of 45-60° with the inner wall of the ore distribution box 2, so that the gravity potential energy and the falling potential energy of the inflowing slurry can impact the blades 3 to generate thrust to drive the ore distribution box 2 to rotate.
[0026] Furthermore, the distribution pipe 8 and the horizontal plane of the distribution box 2 form an angle of 15-30 degrees, so that the slurry flowing out of the distribution pipe 8 can generate a reaction force to drive the distribution box 2 to rotate.
[0027] Furthermore, the blades 3 and the distribution pipe 8 are staggered in a top view, which more reasonably distributes the directions of the thrust and reaction force so that the directions of the thrust are consistent.
[0028] Furthermore, the bottom plate of the discharge box 7 is tilted toward the center, forming an angle of 15-30° with the horizontal plane, and the gravity potential energy is used to make the slurry flow toward the edge of the discharge box 7 and enter the discharge pipe 11 to prevent the slurry from being blocked.
[0029] Furthermore, a plurality of partitions 9 are provided on the bottom plate of the discharge box 7. The partitions 9 are arranged along the central circumference of the discharge box 7 to divide the interior of the discharge box 7 into a plurality of discharge chambers 10. The discharge chambers 10 are each provided with a discharge pipe 11. Each discharge chamber 10 and the discharge pipe 11 corresponds to a chute or shaking table for feeding ore.
[0030] Furthermore, the discharge pipe 11 forms an angle of 15-30° with the horizontal plane, and utilizes gravity potential energy to make the slurry flow into the chute or shaking table to prevent slurry blockage.
[0031] The above-mentioned device is used in the following process: the slurry is obliquely fed into the distribution box 2 through the feed pipe 1, and falls to impact the blades 3 by relying on the gravitational potential energy and kinetic potential energy, providing a driving force for the blades 3. The turbulent slurry is collected by the collecting funnel 4 and falls along the middle axis to the distributor 5, and is evenly dispersed by the distributor 5 into the distribution pipe 8 at the bottom thereof. The slurry flows out from the distribution pipe 8 and is fed into the discharge chamber 10, and at the same time provides a counter-thrust force to act on the distribution pipe 8, which forms a combined force with the thrust of the blades 3 to form a driving force for the rotation of the distribution box 2, so that the distribution box 2 rotates automatically and quickly, and then the distribution pipe 8 feeds the slurry into the discharge chamber 10 in sequence, and then flows out through the discharge chamber 10 and the discharge pipe 11 to be transported to the chute through the connecting pipe of the chute.
[0032] (1) Application 1: Two equalizers supply phosphate ore chute for gravity separation.
[0033] Parameters of the divider: the angle between the blade 3 and the inner wall is 60°, the angle between the ore distribution pipe 8 and the horizontal plane is 15°, the angle between the ore discharge pipe 11 and the horizontal plane is 15°, the number of partitions 9 is 16, and the number of discharge chambers and discharge pipes is 16.
[0034] Usage effect: The phosphate rock feed rate is 8.6m³ / h, the slurry mass concentration is 20.0%, and each divider supplies 16 chutes; after the ore is divided by this divider, the ore feed rate of each chute is 536L / h, with an error of less than ±0.006m³ / h, and the slurry mass concentration of each chute is 20.0%, with an error of less than ±1.0%.
[0035] (2) Application 2: Five equalizers supply tantalum, niobium and tungsten fine mud to the shaking table for gravity separation.
[0036] Parameters of the divider: the angle between the blade 3 and the inner wall is 45°, the angle between the ore distribution pipe 8 and the horizontal plane is 20°, the angle between the ore discharge pipe 11 and the horizontal plane is 20°, the number of partitions 9 is 12, and the number of discharge chambers 10 and discharge pipes 11 is 12.
[0037] Effect of use: Tantalum, niobium and tungsten fine slurry feed volume is 8.6m 3 / h, the slurry mass concentration is 25.0%, and each equalizer supplies 12 shaking tables; after the ore is divided by this equalizer, the feeding capacity of each shaking table is 720L / h, with an error of less than ±0.005m 3 / h, the slurry mass concentration of each shaking table is 25.0%, and the error is less than ±1.0%.
[0038] (3) Application scenario 3: Five equalizers supply iron tailings chute for gravity separation.
[0039] Parameters of the divider: the angle between the blade 3 and the inner wall is 45°, the angle between the distribution pipe 8 and the horizontal plane is 20°, the angle between the discharge pipe 11 and the horizontal plane is 20°, the number of partitions 9 is 8, and the number of discharge chambers 10 and discharge pipes 11 is 8.
[0040] Effect of use: Iron tailings slurry feed volume 9.6m 3 / h, the slurry mass concentration is 20.0%, and each divider supplies 8 chutes; after the ore is divided by this divider, the ore feeding rate of each chute is 1200L / h, with an error of less than ±0.003m 3 / h, the slurry mass concentration of each chute is 20.0%, and the error is less than ±1.0%.
Claims
1. An automatic rotary slurry divider, comprising a feed pipe (1), a ore distribution box (2) and an ore discharge box (7), characterized in that: A feed pipe (1) is arranged above a distribution box (2); a plurality of blades (3), a collection funnel (4) and a distributor (5) are sequentially arranged on the inner wall of the distribution box (2) from top to bottom; the distributor (5) is connected to a bearing (6); the bearing (6) is rotatably connected to a bearing base (12); the bearing base (12) is fixedly connected to a bottom plate of a discharge box (7); a plurality of distribution pipes (8) are arranged at the bottom of a side wall of the distribution box (2); and the outlets of the distribution pipes (8) are located inside the discharge box (7).
2. The automatic rotating slurry divider according to claim 1, characterized in that: The blades (3) form an angle of 45-60 degrees with the inner wall of the ore separation box (2).
3. The automatic rotating slurry divider according to claim 1, characterized in that: The ore distribution pipe (8) and the horizontal plane of the ore distribution box (2) form an angle of 15-30 degrees.
4. The automatic rotating slurry divider according to claim 1, characterized in that: The blades (3) and the ore distribution pipe (8) are staggered in a top view.
5. The automatic rotating slurry divider according to claim 1, characterized in that: The bottom plate of the ore discharge box (7) is tilted toward the center and forms an angle of 15-30 degrees with the horizontal plane.
6. The automatic rotating slurry divider according to claim 1, characterized in that: A plurality of partitions (9) are provided on the bottom plate of the ore discharge box (7), and the partitions (9) are arranged along the central circumference of the ore discharge box (7) to divide the interior of the ore discharge box (7) into a plurality of ore discharge chambers (10), and each of the ore discharge chambers (10) is provided with an ore discharge pipe (11).
7. The automatic rotating slurry divider according to claim 6, characterized in that: The ore discharge pipe (11) is at an angle of 15-30° to the horizontal plane.
Citation Information
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