Flotation reagent strong-shearing emulsifying device

By designing a strong shear emulsification device for flotation agents, and using water cyclone jets to achieve automated mixing of flotation agents, the problems of manual addition and high cost of existing equipment are solved, and the efficiency of the use of the agent and the utilization rate of the equipment are improved.

CN223276422UActive Publication Date: 2025-08-29ZHONGMEI HANDAN MINE MASCH CO LTD +2
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Patent Information

Application Number
CN202422423670.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-29
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing flotation agent emulsification equipment requires manual addition, resulting in high labor costs, bulky and expensive equipment, and the lack of efficient mixing mechanisms leads to increased equipment burden and area occupied.

Method used

A strong shear emulsification device for flotation agents is designed to form a water cyclone jet through a spiral-arranged nozzle and a deflector, thereby realizing negative pressure suction and rotation mixing, and automatically mixing the flotation agents to reduce dependence on the stirring mechanism.

Benefits of technology

The automatic mixing of flotation agents is realized, reducing agent consumption, reducing equipment costs, reducing equipment burden, and improving the contact efficiency between the agent and mineral particles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flotation reagent strong shear emulsification device, including the water inlet pipe, mixing chamber and cavitating chamber that connect in proper order from top to bottom, the mixing chamber includes shell, be equipped with a plurality of foaming agent pipe and collecting agent pipe on the shell surface and with the inside of shell, the inside of shell is equipped with the support plate, and the support plate is equipped with the cavitation chamber. A plurality of nozzles in one-to-one correspondence with the foaming agent pipes in number are arranged on the supporting plate, the nozzles are spirally arranged around the central axis of the outer shell, medicament pipes communicated with the foaming agent pipes are arranged in the nozzles, the medicament pipes and the nozzles are coaxially arranged, and a plurality of flow guide plates are further arranged in the nozzles; water spiral-flow type jet flow can be achieved, negative pressure can be formed in the mixing cavity through the jet flow effect, a foaming agent and a collecting agent are automatically sucked into the mixing cavity through a foaming agent pipe and a collecting agent pipe correspondingly under the negative pressure effect and mixed into spiral-flow water, the selectivity of flotation agents to fine-grain coal slime is improved, the consumption of the agents is reduced, and the flotation efficiency is improved. The equipment burden is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal slime flotation, in particular to a flotation agent strong shear emulsification device. Background Art

[0002] Flotation agents are chemicals used in the mineral flotation process. They can adjust the surface properties of minerals, increasing or decreasing their floatability, and improving the pulp properties and foam stability for better mineral separation. Before use, flotation agents must be emulsified to disperse them evenly throughout the slurry as an emulsion. This increases the contact area between the agent and the mineral particles, thereby improving their efficiency.

[0003] However, the flotation agent emulsification equipment in the existing technology requires manual addition of flotation agents, and the staff needs to pay attention to the situation inside the flotation agent emulsification equipment at all times, which results in high labor costs. Secondly, in order to improve the emulsification efficiency of the flotation agent, the existing emulsification equipment is often equipped with facilities such as stirring mechanisms and stirring motors, which makes the emulsification equipment bulky, increases the equipment footprint, and increases the equipment cost. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a flotation reagent strong shear emulsification device to solve the above problems.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A flotation reagent strong shear emulsification device includes a water inlet pipe, a mixing chamber and a cavitation chamber connected in sequence from top to bottom. The mixing chamber includes an outer shell, a plurality of foaming agent tubes and a collecting agent tube arranged on the surface of the outer shell and connected to the interior of the outer shell. A support plate is provided inside the outer shell. A plurality of nozzles corresponding to the number of foaming agent tubes are provided on the support plate. The plurality of nozzles are arranged in a spiral shape around the central axis of the outer shell. A reagent tube connected to the foaming agent tube is provided in the nozzle. The reagent tube and the nozzle are coaxially arranged. A plurality of guide plates are also provided in the nozzle.

[0007] In the above-mentioned utility model effect content, further, the support plate is provided with mounting holes corresponding to the number of foaming agent tubes, the nozzle includes a conical shell and a positioning ring arranged on the upper edge of the conical shell, the diameter of the positioning ring is larger than the diameter of the mounting hole, and the conical shell is installed on the support plate through the mounting hole and the positioning ring.

[0008] In the above-mentioned utility model effects, further, the outer side of the guide plate is connected to the inner wall of the cone shell, the inner side of the guide plate is connected to the outer wall of the medicine tube, and the medicine tube is fixed in the cone shell through the guide plate.

[0009] In the above-mentioned utility model effect content, further, the outer side of the guide plate is a conical spiral, the taper of the conical spiral is the same as the taper of the conical shell, and the inner side of the guide plate is a cylindrical spiral, the radius of the cylindrical spiral is the same as the outer diameter of the medicine tube.

[0010] In the above-mentioned effects of the utility model, further, a pressing plate having the same shape as the supporting plate is provided above the nozzle, and circular holes corresponding to the mounting holes are provided on the pressing plate.

[0011] In the above-mentioned effects of the utility model, further, a plurality of connecting tubes are provided in the mixing chamber, and both ends of the connecting tubes are respectively connected to the foaming agent tube and the medicine tube.

[0012] In the above-mentioned utility model effect content, further, the foaming agent tube is arranged above the support plate, and the collecting agent tube is arranged below the support plate.

[0013] The beneficial effects of the utility model are:

[0014] The utility model can realize water swirling jet by means of a plurality of spirally arranged nozzles and a guide plate spirally arranged in the nozzles. The jet action can form a negative pressure in the mixing chamber. Under the action of the negative pressure, the frother and collector reagents are automatically sucked into the mixing chamber through the frother pipe and the collector pipe respectively and mixed into the swirling water, thereby improving the selectivity of the flotation reagent for fine-grained coal slime and reducing the reagent consumption. At the same time, after entering the mixing chamber, the reagents are rotated and mixed together under the action of the water swirling jet, thereby enhancing the shearing and emulsifying effect of water on the flotation reagent. There is no need to install a special stirring mechanism, thereby reducing the burden on the equipment, the occupied area and the equipment cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the mixing chamber of the utility model;

[0017] Figure 3 This is a schematic diagram of the nozzle structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the nozzle of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the guide plate of the utility model.

[0020] In the figure, 1-water inlet pipe, 2-mixing chamber, 201-outer shell, 202-foaming agent tube, 203-support plate, 204-collecting agent tube, 3-pressing plate, 4-nozzle, 401-positioning ring, 402-conical shell, 403-guide plate, 404-medicament tube, 4031-outer side, 4032-inner side, 5-connecting pipe, 6-cavitation chamber. DETAILED DESCRIPTION

[0021] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features within these embodiments may be combined with one another, unless they conflict.

[0022] Please see the attached Figure 1 As shown, a flotation reagent strong shear emulsification device includes a water inlet pipe 1, a mixing chamber 2, and a cavitation chamber 6 connected in sequence from top to bottom. The mixing chamber 2 includes an outer shell 201, a plurality of frother tubes 202 and a collector tube 204 arranged on the surface of the outer shell 201 and communicating with the interior of the outer shell 201, and a support plate 203 is provided inside the outer shell 201. The support plate 203 is provided with a plurality of nozzles 4 corresponding to the number of frother tubes 202.

[0023] The plurality of nozzles 4 are arranged in a spiral shape around the central axis of the outer shell 201, so that the water entering the nozzle 4 spirals downward into the cavitation chamber 6, thereby realizing a water swirling jet. The jet action can form a negative pressure in the mixing chamber 2, and the swirling jet of water or slurry liquid can reduce the risk of slurry blockage.

[0024] A medicine tube 404 connected to the foaming agent tube 202 is provided in the nozzle 4. The medicine tube 404 is coaxially arranged with the nozzle 4. After the medicine is ejected from the medicine tube 404, it is fully rotated and mixed with the water ejected in a swirling manner. A plurality of guide plates 403 are also provided in the nozzle 4.

[0025] Please see the attached Figure 2-4 As shown, the support plate 203 is provided with mounting holes corresponding to the number of the foaming agent tubes 202, and the nozzle 4 includes a conical shell 402 and a positioning ring 401 arranged on the upper edge of the conical shell 402. The diameter of the positioning ring 401 is larger than the diameter of the mounting hole. The conical shell 402 is installed on the support plate 203 through the mounting hole and the positioning ring 401. One foaming agent tube 202 corresponds to one nozzle 4.

[0026] In the above embodiment, preferably, a pressure plate 3 with the same shape as the support plate 203 is further provided above the nozzle 4, which is used to press and stabilize the nozzle 4. The pressure plate 3 is provided with circular holes corresponding to the mounting holes one by one, so as not to affect the normal passage of the liquid. The liquid enters the mixing chamber 2 from the water inlet pipe 1 above, and then passes through the mixing chamber 2 into the nozzle 4, and finally is sprayed out from the nozzle 4.

[0027] The outer side 4031 of the guide plate 403 is connected to the inner wall of the conical shell 402 , and the inner side 4032 of the guide plate 403 is connected to the outer wall of the medicine tube 404 . The medicine tube 404 is fixed in the conical shell 402 through the guide plate 403 .

[0028] Specifically, as attached Figure 4 and attached Figure 5 As shown, the outer side 4031 of the guide plate 403 is a conical spiral, and the taper of the conical spiral is the same as the taper of the conical shell 402. The inner side 4032 of the guide plate 403 is a cylindrical spiral, and the radius of the cylindrical spiral is the same as the outer diameter of the medicine tube 404. That is, the guide plate 403 as a whole presents a spiral sheet structure, which can make the liquid ejected in a spiral shape, so that it is fully mixed with the medicine at the end of the medicine tube 404 in the nozzle 4.

[0029] The mixing chamber 2 is further provided with a plurality of connecting tubes 5 , both ends of which are respectively connected to the foaming agent tube 202 and the medicine tube 404 . The connecting tubes 5 are bent and can be made of flexible materials.

[0030] The bubbling agent tube 202 is arranged above the support plate 203 , and the collecting agent tube 204 is arranged below the support plate 203 .

[0031] Working principle:

[0032] Water flows through the water inlet pipe 1 and the mixing chamber 2 in sequence and enters the nozzle 4. Since a guide plate 403 is set up in the nozzle 4, a water swirling jet can be realized. The jet effect can form a negative pressure in the mixing chamber 2. The frother reagent is sucked into the mixing chamber 2 through the frother pipe 202, the connecting pipe 5, and the reagent pipe 404. The collector reagent is sucked into the mixing chamber 2 through the collector pipe 204. The water swirling jet can strongly shear and emulsify the frother reagent and the collector reagent, so that the water, frother reagent, and collector reagent are fully mixed and mineralized, thereby improving the selectivity of the flotation reagent for fine-grained coal slime, reducing reagent consumption, and enhancing the flotation effect.

[0033] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0034] The above-described embodiments merely represent specific implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the scope of the present invention, all of which fall within the scope of protection of the present invention.

Claims

1. A flotation reagent strong shear emulsification device, comprising a water inlet pipe (1), a mixing chamber (2) and a cavitation chamber (6) connected in sequence from top to bottom, characterized in that: The mixing chamber (2) comprises an outer shell (201), a plurality of foaming agent tubes (202) and a collecting agent tube (204) arranged on the surface of the outer shell (201) and connected to the interior of the outer shell (201); a support plate (203) is provided inside the outer shell (201); a plurality of nozzles (4) corresponding in number to the number of the foaming agent tubes (202) are provided on the support plate (203); the plurality of nozzles (4) are arranged in a spiral shape around the central axis of the outer shell (201); a medicine tube (404) connected to the foaming agent tube (202) is provided inside the nozzle (4); the medicine tube (404) and the nozzle (4) are coaxially arranged; and a plurality of guide plates (403) are further provided inside the nozzle (4).

2. A flotation reagent strong shear emulsification device according to claim 1, characterized in that: The support plate (203) is provided with mounting holes corresponding to the number of the foaming agent tubes (202). The nozzle (4) comprises a conical shell (402) and a positioning ring (401) arranged on the upper edge of the conical shell (402). The diameter of the positioning ring (401) is larger than the diameter of the mounting hole. The conical shell (402) passes through the mounting hole and is mounted on the support plate (203) via the positioning ring (401).

3. A flotation reagent strong shear emulsification device according to claim 2, characterized in that: The outer side (4031) of the guide plate (403) is connected to the inner wall of the conical shell (402), and the inner side (4032) of the guide plate (403) is connected to the outer wall of the medicine tube (404). The medicine tube (404) is fixed in the conical shell (402) through the guide plate (403).

4. A flotation reagent strong shear emulsification device according to claim 3, characterized in that: The outer side (4031) of the guide plate (403) is a conical helix, the taper of the conical helix is ​​the same as the taper of the conical shell (402), and the inner side (4032) of the guide plate (403) is a cylindrical helix, the radius of the cylindrical helix is ​​the same as the outer diameter of the medicine tube (404).

5. The flotation reagent strong shear emulsification device according to claim 2, characterized in that: A pressing plate (3) having the same shape as the supporting plate (203) is also provided above the nozzle (4), and circular holes corresponding to the mounting holes are provided on the pressing plate (3).

6. The flotation reagent strong shear emulsification device according to claim 1, characterized in that: A plurality of connecting tubes (5) are further provided in the mixing chamber (2), and the two ends of the connecting tubes (5) are respectively connected to the foaming agent tube (202) and the medicine tube (404).

7. A flotation reagent strong shear emulsification device according to claim 6, characterized in that: The foaming agent tube (202) is arranged above the support plate (203), and the collecting agent tube (204) is arranged below the support plate (203).