Rolling bar sorting device for bearing steel balls

By designing a rolling bar sorting device with feeding plate and buffer plate, the problems of steel ball blockage and bumping are solved, and efficient and lossless steel ball sorting is achieved.

CN223276711UActive Publication Date: 2025-08-29SHANGHAI ZHENGANG STEEL BALL MFG
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Patent Information

Application Number
CN202421761504.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-08-29
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing rolling bar sorting device can easily cause the steel ball to be blocked when loading, and the steel ball is prone to bump and cause surface marks when falling, affecting the use effect of bearing steel balls.

Method used

A device including a fixed seat, a feeding plate, a rolling rod assembly and a hopper is designed. The feeding plate is driven by a stepper motor to shake the dispersed steel ball, and the drop impact force is buffered by the buffer plate, and the rolling rod gap is adjusted for sorting.

Benefits of technology

It effectively avoids blockage and bumps of steel balls, improves sorting efficiency and the applicability of steel balls, and ensures surface quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223276711U_ABST
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Abstract

The utility model relates to a rolling bar sorting device for bearing steel balls, which comprises a fixing seat, a fixing frame is fixedly arranged at the top of the left end of the fixing seat, a feeding plate is arranged on the fixing frame in a sliding manner, a stepping motor is fixedly mounted on the fixing frame, and an output shaft of the stepping motor is connected with the bottom of the feeding plate. Rolling bar assemblies are symmetrically and rotatably arranged at the top of the fixed seat, each rolling bar assembly comprises a fixed rolling bar and an adjusting rolling bar, material distributing hoppers are uniformly and fixedly arranged at the bottom of the fixed seat, buffer plates are fixedly arranged on the inner walls of the material distributing hoppers, material distributing boxes are fixedly arranged below the material distributing hoppers, and feeding plates can move back and forth; the bearing steel balls evenly fall on the two rolling bar assemblies, the situation that the bearing steel balls are blocked is avoided, the gap between the rolling bar assemblies can be adjusted, and therefore the bearing steel ball sorting applicability is improved, when the bearing steel balls fall downwards, buffering is conducted through the buffering plate, and the situation that marks appear on the surfaces of the bearing steel balls due to collision is avoided.
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Description

Technical Field

[0001] The utility model relates to a roller bar sorting device for bearing steel balls, belonging to the technical field of steel ball sorting. Background Art

[0002] Bearing steel balls are important mechanical parts with advantages such as high precision, high hardness and good wear resistance. During the processing of bearing steel balls, some defects may occur, such as surface roughness and dimensional deviation. Therefore, in order to ensure the quality of bearing steel balls, sorting is usually required. However, the roller sorting device is an effective sorting method that can accurately sort the steel balls according to their size and shape.

[0003] The utility model with patent number 202322203638.2 provides a roller bar sorting device for bearing steel balls. The roller bar sorting device for bearing steel balls, through the design of a noise reduction chamber and a sound insulation board, can effectively reduce the generation and spread of noise by setting the roller bar sorting device in the noise reduction chamber. The sound insulation board arranged on the inner wall of the noise reduction chamber can absorb and block the noise generated during the operation of the device, provide a quieter working environment, protect operators from the harm of noise, and improve work efficiency and comfort; however, the existing roller bar sorting device allows the steel balls to roll between two rollers. The position is narrow when loading at will, which makes it easy for the steel balls to be blocked. Moreover, the steel balls themselves are heavy. After reaching the sorting position, they fall down and collide with other steel balls or storage boxes, resulting in marks on the surface, affecting the subsequent use of the bearing steel balls. Utility Model Content

[0004] In view of the problems in the related art, the present invention proposes a roller bar sorting device for bearing steel balls to overcome the above technical problems existing in the existing related art.

[0005] To this end, the specific technical solutions adopted in this utility model are as follows:

[0006] A roller bar sorting device for bearing steel balls includes a fixed seat, a fixed frame is fixedly provided on the top of the left end of the fixed seat, a loading plate is slidably provided on the fixed frame, a stepper motor is fixedly installed on the fixed frame, the output shaft of the stepper motor is connected to the bottom of the loading plate, a roller bar assembly is symmetrically rotated on the top of the fixed seat, the roller bar assembly includes a fixed roller bar and an adjusting roller bar, a distribution hopper is evenly fixed on the bottom of the fixed seat, a buffer plate is fixed on the inner wall of the distribution hopper, and a distribution box is fixed under the distribution hopper.

[0007] Preferably, the loading plate and the roller assembly are both tilted, a fixing rod is fixed on the fixing frame, and the bottom of the loading plate is slidably connected to the fixing rod via a sliding block.

[0008] Preferably, a rotating disk is fixedly provided on the output shaft of the stepping motor, and connecting protruding rods are fixedly provided on one side of the top of the rotating disk and the bottom of the loading plate, and the connecting protruding rods are connected by a driving rod.

[0009] Preferably, a baffle is fixedly provided on the edge of the loading plate, and a loading hopper is fixedly provided on the bottom right side of the loading plate, and the position of the loading hopper corresponds to the position of the roller assembly.

[0010] Preferably, screw rods are symmetrically rotated at both ends of the fixing seat, movable blocks are sleeved on the screw rods, both ends of the adjusting roller are hinged to the movable blocks respectively, and a rotating handle is provided at one end of the screw rods.

[0011] Preferably, a driving motor is fixedly mounted on the bottom of the fixing seat, and pulleys are fixedly provided on the output shaft of the driving motor and the right end of the fixed roller, and the pulleys are connected by a synchronous belt.

[0012] Preferably, the distribution hoppers are all funnel-shaped, the tops of the buffer plates are hinged to the inner walls of the distribution hoppers, the bottoms of the buffer plates are connected to the inner walls of the distribution hoppers via buffer springs, and rubber pads are fixed on the surfaces of the buffer plates and the inner walls of the distribution hoppers.

[0013] Preferably, baffles are fixedly provided between the distribution hoppers, and the baffles are located below the roller bar assembly. A material guide plate is obliquely provided at the bottom of the distribution hopper, and the material guide plate extends to the inner cavity of the distribution box.

[0014] The beneficial effects of the utility model are:

[0015] By setting up a loading plate, when in use, the bearing steel balls are placed on the loading plate, and the loading plate can be driven by a stepper motor to shake left and right, so that the bearing steel balls move back and forth on the loading plate, and the bearing steel balls can be dispersed and evenly fall on the two roller assemblies, thereby avoiding the blockage of the bearing steel balls and improving the efficiency of bearing steel ball sorting;

[0016] By setting the roller assembly, the bearing steel ball slides to the right on the roller assembly. As the gap between the two rollers increases, bearing steel balls of different diameters can fall at different positions. At the same time, the roller can be adjusted to move by the screw rod, thereby changing the gap between the roller assemblies, thereby increasing the applicability of bearing steel ball sorting.

[0017] By setting up a sorting hopper, when the bearing steel balls fall downward, they will first enter the sorting hopper. The buffer plate can cushion the impact of the falling bearing steel balls, and then they will slowly slide into the sorting box to directly collect the sorted bearing steel balls, thereby avoiding surface marks on the bearing steel balls due to collisions. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the specific embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0019] Figure 1 This is a schematic diagram of the overall structure of a roller bar sorting device for bearing steel balls of the utility model;

[0020] Figure 2 This is a schematic diagram of the driving structure of the feeding plate of a roller bar sorting device for bearing steel balls of the utility model;

[0021] Figure 3 This is a structural diagram of the right end of the fixed seat of a roller bar sorting device for bearing steel balls of the utility model;

[0022] Figure 4 This is a schematic diagram of the hopper structure of a roller bar sorting device for bearing steel balls of the utility model;

[0023] Numbers in the figure: 1. Fixed seat; 2. Fixed frame; 3. Loading plate; 4. Stepper motor; 5. Roller assembly; 6. Fixed roller; 7. Adjusting roller; 8. Distribution hopper; 9. Buffer plate; 10. Distribution box; 11. Fixed rod; 12. Rotating disk; 13. Connecting protruding rod; 14. Driving rod; 15. Loading hopper; 16. Screw; 17. Moving block; 18. Driving motor; 19. Pulley; 20. Buffer spring; 21. Baffle. DETAILED DESCRIPTION

[0024] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0025] According to an embodiment of the present utility model, a roller bar sorting device for bearing steel balls is provided. Example

[0026] like Figure 1- As shown in -4, a roller bar sorting device for bearing steel balls according to an embodiment of the present utility model includes a fixed seat 1, a fixed frame 2 is fixedly provided on the top of the left end of the fixed seat 1, a loading plate 3 is slidably provided on the fixed frame 2, a stepper motor 4 is fixedly installed on the fixed frame 2, the output shaft of the stepper motor 4 is connected to the bottom of the loading plate 3, a roller bar assembly 5 is symmetrically rotated on the top of the fixed seat 1, the roller bar assembly 5 includes a fixed roller bar 6 and an adjusting roller bar 7, a distribution hopper 8 is evenly fixed on the bottom of the fixed seat 1, a buffer plate 9 is fixed on the inner wall of the distribution hopper 8, a distribution box 10 is fixed under the distribution hopper 8, the loading plate 3 and the roller bar assembly 5 are both tilted, a fixed rod 11 is fixed on the fixed frame 2, and the bottom of the loading plate 3 is passed through a sliding block It is slidably connected to the fixed rod 11, and the output shaft of the stepper motor 4 is fixed with a rotating disk 12. A connecting protrusion 13 is fixed to one side of the top of the rotating disk 12 and the bottom of the loading plate 3, and the connecting protrusions 13 are connected by a driving rod 14. The edges of the loading plate 3 are fixed with a baffle, and a loading hopper 15 is fixed at the bottom right of the loading plate 3, and the position of the loading hopper 15 corresponds to the position of the roller assembly 5. The bearing steel balls to be sorted are placed in the loading plate 3, and the stepper motor 4 is turned on to drive the rotating disk 12 to rotate. The driving rod 14 can make the loading plate 3 slide back and forth on the fixed rod 11, and the bearing steel balls will also roll back and forth on the surface and gradually slide onto the loading hopper 15, and the bearing steel balls will slide evenly onto the two roller assemblies 5, thereby improving the sorting efficiency. Example

[0027] like Figure 1- As shown in Figure 4, a roller bar sorting device for bearing steel balls according to an embodiment of the present invention includes a fixed seat 1, a fixed frame 2 is fixedly provided on the top of the left end of the fixed seat 1, a loading plate 3 is slidably provided on the fixed frame 2, a stepper motor 4 is fixedly installed on the fixed frame 2, and the output shaft of the stepper motor 4 is connected to the bottom of the loading plate 3, a roller bar assembly 5 is symmetrically rotated on the top of the fixed seat 1, and the roller bar assembly 5 includes a fixed roller bar 6 and an adjusting roller bar 7, a distribution hopper 8 is evenly fixed on the bottom of the fixed seat 1, a buffer plate 9 is fixed on the inner wall of the distribution hopper 8, and a distribution box 10 is fixed under the distribution hopper 8, a screw rod 16 is symmetrically rotated at both ends of the fixed seat 1, and a moving block 17 is sleeved on the screw rod 16, and the adjusting The two ends of the roller 7 are hinged to the moving block 17 respectively, and one end of the screw rod 16 is provided with a rotating handle. When necessary, the screw rod 16 can be manually rotated to make the moving block 17 move on the fixed seat 1, and the distance between the adjustment roller 7 and the fixed roller 6 is changed, so that it is more suitable for sorting steel balls of different specifications. A driving motor 18 is fixedly installed at the bottom of the fixed seat 1, and a pulley 19 is fixedly provided on the output shaft of the driving motor 18 and the right end of the fixed roller 6. The pulleys 19 are connected by a synchronous belt. While the bearing steel ball slides on the roller assembly 5, the fixed roller 6 can be driven to rotate by the driving motor 18, and the bearing steel ball on the roller assembly 5 can also rotate, thereby accelerating the sliding speed of the steel ball and preventing the steel ball from being stuck between the roller assemblies 5. Example

[0028] like Figure 1 - As shown in FIG4 , a roller bar sorting device for bearing steel balls according to an embodiment of the present invention comprises a fixed seat 1, a fixed frame 2 is fixedly provided on the top of the left end of the fixed seat 1, a feeding plate 3 is slidably provided on the fixed frame 2, a stepper motor 4 is fixedly installed on the fixed frame 2, the output shaft of the stepper motor 4 is connected to the bottom of the feeding plate 3, a roller bar assembly 5 is symmetrically rotated on the top of the fixed seat 1, the roller bar assembly 5 includes a fixed roller bar 6 and an adjusting roller bar 7, a distribution hopper 8 is evenly fixed on the bottom of the fixed seat 1, a buffer plate 9 is fixed on the inner wall of the distribution hopper 8, a distribution box 10 is fixed below the distribution hopper 8, and the distribution box 10 is fixed below the distribution hopper 8. The hoppers 8 are all funnel-shaped, and the tops of the buffer plates 9 are hinged to the inner walls of the distribution hoppers 8. The bottoms of the buffer plates 9 are connected to the inner walls of the distribution hoppers 8 through buffer springs 20. Rubber pads are fixed on the surfaces of the buffer plates 9 and the inner walls of the distribution hoppers 8. Baffles 21 are fixed between the distribution hoppers 8, and the baffles 21 are located below the roller assembly 5. A guide plate is inclined at the bottom of the distribution hopper 8, and the guide plate extends to the inner cavity of the distribution box 10. When the bearing steel ball falls downward, it will fall directly on the buffer plate 9, and the buffer spring 20 will offset the impact of the fall to prevent the steel ball from being bumped, and it will slowly slide along the guide plate into the distribution box 10.

[0029] In summary, with the help of the above-mentioned technical solution of the present invention, when this device is in use, the bearing steel balls are placed on the loading plate 3, and the loading plate 3 can be driven by the stepper motor 4 to shake left and right, so that the bearing steel balls can move back and forth on the loading plate 3, and the bearing steel balls can be dispersed and evenly fall on the two roller assemblies 5, and slide to the right along the gap between the fixed roller 6 and the adjusting roller 7. As the gap between the two rollers increases, bearing steel balls of different diameters can fall at different positions and will first enter the distribution hopper 8. The impact force of the falling bearing steel balls can be buffered by the buffer plate 9, and then slowly slide into the distribution box 10 to directly collect the sorted bearing steel balls, and avoid the bearing steel balls from being marked on the surface due to collisions. At the same time, the adjusting roller 7 can be moved by the screw rod 16, thereby changing the gap between the roller assemblies 5, thereby increasing the applicability of bearing steel ball sorting.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A roller bar sorting device for bearing steel balls, comprising a fixed seat (1), characterized in that: A fixing frame (2) is fixed on the top of the left end of the fixing seat (1), a feeding plate (3) is slidably provided on the fixing frame (2), a stepper motor (4) is fixedly installed on the fixing frame (2), the output shaft of the stepper motor (4) is connected to the bottom of the feeding plate (3), a roller assembly (5) is symmetrically rotated on the top of the fixing seat (1), the roller assembly (5) includes a fixed roller (6) and an adjusting roller (7), a distribution hopper (8) is evenly fixed on the bottom of the fixing seat (1), and a buffer is fixed on the inner wall of the distribution hopper (8). The plate (9) is fixed with a distribution box (10) below the distribution hopper (8), the feeding plate (3) and the roller assembly (5) are tilted, a fixed rod (11) is fixed on the fixed frame (2), the bottom of the feeding plate (3) is slidably connected to the fixed rod (11) through a sliding block, the output shaft of the stepping motor (4) is fixed with a rotating disk (12), one side of the top of the rotating disk (12) and the bottom of the feeding plate (3) are fixed with connecting protruding rods (13), and the connecting protruding rods (13) are connected by a driving rod (14).

2. The roller bar sorting device for bearing steel balls according to claim 1, characterized in that: The edges of the loading plate (3) are fixedly provided with blocking bars, and the bottom right side of the loading plate (3) is fixedly provided with a loading hopper (15), and the position of the loading hopper (15) corresponds to the position of the roller assembly (5).

3. The roller bar sorting device for bearing steel balls according to claim 2, characterized in that: Both ends of the fixing seat (1) are symmetrically rotated with screw rods (16), and the screw rods (16) are sleeved with moving blocks (17). Both ends of the adjusting roller (7) are respectively hinged to the moving blocks (17), and one end of the screw rods (16) is provided with a rotating handle.

4. The roller bar sorting device for bearing steel balls according to claim 3, characterized in that: A driving motor (18) is fixedly mounted on the bottom of the fixing seat (1), and a pulley (19) is fixedly mounted on the output shaft of the driving motor (18) and the right end of the fixed roller (6), and the pulleys (19) are connected via a synchronous belt.

5. The roller bar sorting device for bearing steel balls according to claim 4, characterized in that: The distribution hopper (8) is funnel-shaped, the top of the buffer plate (9) is hinged to the inner wall of the distribution hopper (8), the bottom of the buffer plate (9) is connected to the inner wall of the distribution hopper (8) via a buffer spring (20), and rubber pads are fixed on the surface of the buffer plate (9) and the inner wall of the distribution hopper (8).

6. The roller bar sorting device for bearing steel balls according to claim 5, characterized in that: Baffles (21) are fixedly provided between the material distribution hoppers (8), and the baffles (21) are located below the roller assembly (5). A material guide plate is obliquely provided at the bottom of the material distribution hopper (8), and the material guide plate extends to the inner cavity of the material distribution box (10).

Citation Information

Patent Citations

  • Rolling bar sorting device for bearing steel balls

    CN220697499U