Detection jig for reinforcing steel sheet processing

By designing the detection fixture to automatically identify and eliminate overlap of steel sheets, the overlap identification problem in reinforced steel sheet processing is solved, and the production efficiency and product quality are improved.

CN223276728UActive Publication Date: 2025-08-29WEIFANG JIARUI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422297567.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-29
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the prior art, overlapping steel sheets are difficult to identify when processing reinforced steel sheets, resulting in product quality problems and poor shipment.

Method used

A detection fixture is designed, including a rejection part, a conveyor part, an abnormal display light, a detection head and a controller. It automatically identifies and eliminates overlapping steel sheets through the robotic arm, and combines sensors and abnormal display lights to improve production automation and product quality.

Benefits of technology

实现了自动化识别和排除钢片重叠,减少生产中断,提高生产效率,降低劳动成本并减少人为错误。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a detection jig for reinforcing steel sheet machining, and belongs to the technical field of industrial production. Comprising a rejecting part which is mounted on a workbench and comprises two first mounting parts, a second mounting part and a third mounting part, the driving piece is mounted on any one of the mounting parts I; the rotating roller is movably mounted on the mounting part I through a rotating piece, and the rotating piece is connected with the driving piece; the telescopic piece I is mounted on the mounting part I; the mechanical arm is installed on the first telescopic part. According to the utility model, through the arrangement of the rejecting part, the steel sheets can be quickly rejected once being detected to be overlapped in the production process, so that the subsequent processing problem caused by the overlapping can be avoided, the production interruption time is reduced, the overall production efficiency is improved, the dependence on manual inspection is reduced by an automatic rejecting mechanism, and the production cost is reduced. Therefore, not only is the labor cost reduced, but also the possibility of human errors is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial production, in particular to a detection jig for processing reinforced steel sheets. Background Art

[0002] Reinforcement steel sheets typically refer to 303 stainless steel sheets, which are used to enhance the mechanical strength of flexible printed circuit boards. Reinforcement refers to the use of thin steel sheets in steel structures or other structures, through welding, nailing, or bonding, to reinforce and strengthen the structure. This method can increase the structure's bearing capacity and stability, improving its overall strength and durability. It is a common structural reinforcement method and is widely used in construction, machinery, electricity, aviation, and other fields. For example, large steel bridges, steel buildings, and precision machine tools can all be reinforced with steel sheet reinforcement. Steel sheet reinforcement is also often used to repair and strengthen damaged structures after natural disasters such as earthquakes. Inspection jigs are used when processing the reinforcement steel sheets.

[0003] In the prior art, due to the thin and flexible material during the production process of reinforcing steel sheets, two or more steel sheets may be overlapped and stamped together. This overlap is difficult to detect with the naked eye, resulting in damaged product quality. Existing detection methods may not be able to effectively identify and handle this situation, which may lead to product quality problems, such as serious defective shipments. Therefore, the present application provides a detection jig for reinforcing steel sheet processing to meet the needs. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a detection jig for reinforcing steel sheet processing to solve the problem that it is inconvenient to identify overlapping steel sheets during the existing reinforcing steel sheet processing, which easily causes poor shipment.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A detection jig for processing reinforced steel sheets includes a rejection part installed on a workbench, the rejection part including: two mounting parts; a driving member installed on any one of the mounting parts; a rotating roller movably installed on the mounting part through the rotating member, the rotating member being connected to the driving member; a telescopic member installed on the mounting part; and a robotic arm installed on the telescopic member.

[0007] The rejection part also includes: two support members 1, which are installed on the rotating member and are used to support the rotating member. The driving member is located inside the support member 1, and an opening is provided on the mounting part 1 for use with the rotating member.

[0008] The rejection part further includes: a second telescopic member, which is installed on the workbench through a second support member, and the second telescopic member is used to connect the first support member and the second support member.

[0009] The conveying part is installed on the workbench; the abnormality display light is installed on the workbench and is used to display abnormal thickness of the steel sheet.

[0010] The second mounting part is mounted on the workbench; the third telescopic part is mounted on the second mounting part; and the detection head is mounted on the third telescopic part and is used for detecting the steel sheet.

[0011] The blanking parts are installed on the workbench; the bottom plate is connected to the workbench through the supporting legs; and the storage part is placed on the workbench.

[0012] The controller includes a display screen and control buttons; the rotating roller adopts a cylindrical design.

[0013] Compared with the prior art, the present invention has at least the following beneficial effects:

[0014] In the above scheme, by setting up a rejection unit, it can be ensured that during the production process, once steel sheet overlap is detected, it can be quickly eliminated. This can avoid subsequent processing problems caused by overlap, reduce production interruption time, and thus improve overall production efficiency. The automated rejection mechanism reduces dependence on manual inspection, which not only reduces labor costs, but also reduces the possibility of human error. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable one skilled in the relevant art to make and use the present disclosure.

[0016] Figure 1 A schematic diagram of the three-dimensional structure of the inspection fixture used for processing reinforcement steel sheets;

[0017] Figure 2 This is a structural diagram of the second installation part;

[0018] Figure 3 Schematic diagram of the structure of the telescopic member;

[0019] Figure 4 Schematic diagram of the driving component structure;

[0020] Figure 5 Schematic diagram of the rotating roller structure.

[0021] [Reference Signs]

[0022] 1. Workbench; 2. Conveying part; 3. Mounting part 2; 4. Detection head; 5. Telescopic part 3; 6. Rejection part; 601. Mounting part 1; 602. Telescopic part 1; 603. Robotic arm; 604. Support part 1; 605. Telescopic part 2; 606. Support part 2; 607. Driving part; 608. Rotating roller; 609. Rotating part; 7. Unloading part; 8. Support foot; 9. Bottom plate; 10. Storage part; 11. Controller; 12. Abnormal display light.

[0023] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims. DETAILED DESCRIPTION

[0024] The following describes in detail a testing jig for processing reinforced steel sheets provided by the present invention, with reference to the accompanying drawings and specific embodiments. It is also noted that, for the sake of completeness, the following embodiments are optimal and preferred embodiments, and those skilled in the art may employ alternative implementations for known techniques. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention.

[0025] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, an embodiment of the present invention provides a detection jig for processing reinforced steel sheets, including a rejection part 6, which is installed on a workbench 1, and the rejection part 6 includes: two mounting parts 601; a driving member 607, which is installed on any one of the mounting parts 601; a rotating roller 608, which is movably installed on the mounting part 601 through a rotating member 609, and the rotating member 609 is connected to the driving member 607; a telescopic member 602, which is installed on the mounting part 601; and a robotic arm 603, which is installed on the telescopic member 602.

[0026] The telescopic member 602 is a cylinder, a hydraulic cylinder or an electric telescopic rod, etc., which is used to adjust the applicable range of the robotic arm 603 and move the robotic arm 603 to an appropriate position for rejection operation when necessary.

[0027] The robotic arm 603 is used to directly perform the rejection action. Depending on the design, the robotic arm 603 can have various forms, such as a clamper, a push rod or a suction cup, to adapt to different rejection tasks.

[0028] like Figure 1、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the rejection part 6 also includes: two support members 604, which are installed on the rotating member 609 to support the rotating member 609, and the driving member 607 is located inside the support member 604, and an opening is provided on the mounting part 601 for use with the rotating member 609.

[0029] The opening is to accommodate the movement of the rotating member 609, ensuring that the rotating member 609 and the rotating roller 608 connected thereto can rotate freely without being hindered by other components.

[0030] like Figure 1 、 Figure 2 and Figure 4 As shown, the rejection part 6 also includes: a second telescopic member 605, which is installed on the workbench 1 through a second support member 606, and the second telescopic member 605 is used to connect the first support member 604 and the second support member 606.

[0031] Telescopic member 2 605 is a telescopic mechanical device, such as a cylinder, a hydraulic cylinder or an electric telescopic rod. Its main function is to provide an adjustable distance for connecting and adjusting the distance between support member 1 604 and support member 2 606. This adjustment capability allows the rejection part 6 to adapt to steel sheets of different thicknesses or sizes, ensuring the accuracy and effectiveness of the rejection action.

[0032] like Figure 1 and Figure 2 As shown, the conveying part 2 is installed on the workbench 1; the abnormality display light 12 is installed on the workbench 1 and is used to display abnormal thickness of the steel sheet.

[0033] The function of the abnormal display light 12 is to warn the operator when an abnormal thickness of the steel sheet is detected. When the thickness of the steel sheet exceeds the preset normal range, the abnormal display light 12 will light up or flash to remind the operator to check and deal with the problem. Such a design can improve the degree of automation of the production line, reduce dependence on manual monitoring, and at the same time improve production efficiency and product quality.

[0034] like Figure 1 and Figure 2 As shown, the second mounting part 3 is mounted on the workbench 1; the third telescopic part 5 is mounted on the second mounting part 3; and the detection head 4 is mounted on the third telescopic part 5 for detecting the steel sheet.

[0035] The detection head 4 is directly used to detect the thickness or other quality parameters of the steel sheet. The detection head 4 includes a sensor, a laser rangefinder, a contact probe, etc. According to different design and technical requirements, it can measure the thickness of the steel sheet non-contactly or contact-wise. The detection results will be used to determine whether the steel sheet meets the quality standards, and further processing decisions will be made based on these data.

[0036] like Figure 1 and Figure 2 As shown, the blanking piece 7 is installed on the workbench 1; the bottom plate 9 is connected to the workbench 1 through the supporting legs 8; and the storage portion 10 is placed on the workbench 1.

[0037] The storage portion 10 is placed on the workbench 1 and is used to collect and store qualified steel sheets. The storage portion 10 is usually designed in the form of a container or a box to facilitate operators to regularly clean and process these unqualified steel sheets.

[0038] like Figure 2 、 Figure 4 and Figure 5 As shown, the controller 11 includes a display screen and control buttons; the rotating roller 608 adopts a cylindrical design.

[0039] The rotating roller 608 is usually cylindrical because the cylindrical design can provide a smaller contact area, thereby reducing friction, making the rotation smoother, and helping to reduce wear. In order to prevent the rotating roller 608 from rusting during use, it is usually finely ground and plated. This can protect the material from corrosion, extend its service life, and maintain the quality of its appearance. In addition, the rotating roller 608 plays an important role in the conveying system. It supports and drives the product to move along a predetermined path, and can keep the items moving forward steadily whether in a straight section or a curved section.

[0040] The technical solution provided by the present invention is that when in use, the reinforcing steel sheet is placed on the conveying part 2, and the reinforcing steel sheet is driven to move by the conveying part 2. According to the thickness of the reinforcing steel sheet, the distance between the rotating roller 608 and the conveying part 2 is adjusted to ensure that only one reinforcing steel sheet can pass through at a time. When overlap is detected, it is removed by the robotic arm 603, and the reinforcing steel sheet that passes is inspected by the detection head 4. The steel sheet that passes the inspection falls into the storage part 10 through the blanking piece 7.

[0041] This invention encompasses any alternatives, modifications, equivalents, and solutions that do not depart from the spirit and scope of this invention. While specific details are described in detail in the preferred embodiments of this invention to provide a thorough understanding, those skilled in the art will be able to fully understand this invention without these details. Furthermore, to avoid unnecessary confusion regarding the essence of this invention, well-known methods, processes, procedures, components, and circuits have not been described in detail.

[0042] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A testing jig for reinforcing steel sheet processing, characterized in that: include: The rejection part (6) is installed on the workbench (1), and the rejection part (6) includes: Two mounting parts one (601); A driving member (607) is mounted on any one of the mounting portions (601); A rotating roller (608) is movably mounted on the first mounting portion (601) via a rotating member (609), wherein the rotating member (609) is connected to the driving member (607); Telescopic member 1 (602), mounted on mounting portion 1 (601); The mechanical arm (603) is mounted on the telescopic member 1 (602).

2. The inspection jig for reinforcing steel sheet processing according to claim 1, characterized in that: The rejection part (6) further includes: Two support members (604) are mounted on the rotating member (609) for supporting the rotating member (609). The driving member (607) is located inside the support member (604). An opening for cooperating with the rotating member (609) is provided on the mounting portion (601).

3. The inspection jig for reinforcing steel sheet processing according to claim 2, characterized in that: The rejection part (6) further includes: The second telescopic member (605) is mounted on the workbench (1) via the second support member (606), and the second telescopic member (605) is used to connect the first support member (604) and the second support member (606).

4. The inspection jig for reinforcing steel sheet processing according to claim 1, characterized in that: Also includes: A conveying portion (2) is mounted on the workbench (1); An abnormality display light (12) is installed on the workbench (1) and is used to display abnormal thickness of the steel sheet.

5. The inspection jig for reinforcing steel sheet processing according to claim 1, characterized in that: Also includes: The second mounting portion (3) is mounted on the workbench (1); Telescopic member three (5), mounted on mounting portion two (3); The detection head (4) is mounted on the telescopic member three (5) and is used to detect the steel sheet.

6. The inspection jig for reinforcing steel sheet processing according to claim 1, characterized in that: Also includes: A blanking piece (7) is mounted on the workbench (1); A bottom plate (9) connected to the workbench (1) via supporting legs (8); The storage portion (10) is placed on the workbench (1).

7. The inspection jig for reinforcing steel sheet processing according to claim 1, characterized in that: Also includes: A controller (11), the controller (11) comprising a display screen and control buttons; The rotating roller (608) is designed to be cylindrical.