Gas tightness detection device for gas valve body
Through the coordination of the conveyor belt, recycling box and stepper motor, combined with the height adjustment component and testing component, the problems of valve displacement and manual classification in gas valve detection are solved, automatic classification and simplified operation of gas valves are realized, and detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422328187.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing gas valve airtightness detection device has problems with valve displacement and manual classification and unloading during the inspection process, resulting in low detection efficiency and inconvenient operation.
The conveyor belt and recycling box are used to combine with the stepper motor. Through the design of height adjustment components, test components one and test components two, the automatic classification and recovery of the gas valve and the airtightness detection are realized, simplifying the assembly and disassembly of the gas valve.
It realizes automatic classification and recovery of gas valves and airtightness detection, improves detection efficiency, simplifies operating procedures, and ensures the stability and accuracy of detection.
Smart Images

Figure CN223276734U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve detection, in particular to a gas valve body air tightness detection device. Background Art
[0002] Valves are control components in fluid delivery systems, with functions such as shutoff, regulation, diversion, backflow prevention, pressure stabilization, diversion or overflow pressure relief. Among them, gas valves are valves used to control gas delivery. After production is completed, they need to be tested for air tightness to ensure the air tightness of the gas valve, ensure the stability of the gas valve when delivering gas, and avoid leakage of the valve body.
[0003] A Chinese patent application (or patent) with the publication number CN221198837U discloses a valve air tightness tester, comprising: a main body with a testing station disposed in the middle; a movable structure that slides transversely in the testing station to clamp the two ends of the valve; an expansion structure with two expansion structures disposed opposite each other, one on the inner wall of one side of the testing station and the other on the movable structure; an air pressure hole disposed on the end face of the expansion structure to inject air into the valve; and an air pressure detector symmetrically disposed in the testing station and mounted on the end face of the expansion structure. This device allows valves of different specifications to be tested without replacing the sealing structure.
[0004] The above-mentioned valve air tightness testing machine is provided with a support block for placing the valve. During testing, the valve is placed on the quarter-circular support block, and then the expansion structures on both sides are close to the support block and penetrate into the valve pipe of the valve. However, because the expansion structure needs to be moved, and there is no limiting structure for the valve on the support block, when the expansion structure contacts the valve on the support block, the valve will be displaced and the docking failure will occur; and, an expansion structure for docking with the valve pipe on the valve is provided thereon, and a moving structure for pushing it to move is also installed on the expansion structure. After testing, the valves are divided into qualified and unqualified products according to their status, and thus manual differentiation and cutting are required. We provide a gas valve body air tightness testing device to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide a gas valve body air tightness detection device, which can realize automatic classification and recovery of gas valves by utilizing a conveyor belt, a recovery box and the cooperation of a stepping motor. By utilizing the cooperation of an adjustment component, a test component 1 and a test component 2, the test work can be more stably carried out. At the same time, the disassembly and assembly of the gas valve is simpler and easier to operate, thereby solving the problems of the above-mentioned valve air tightness testing machine.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The utility model is a gas valve body air tightness detection device, comprising a detection platform; a conveyor belt is installed on the detection platform, and a recovery box is also installed on the front side of the conveyor belt and the inner side of the detection platform; a height adjustment component is also provided at the rear end of the upper side wall of the detection platform; a slide frame in the height adjustment component is installed on the detection platform; a slider is slidably connected to the slide frame, and a pneumatic rod 1 is threadedly connected to the bottom side wall of the slider; a pneumatic rod 2 in the test component 1 is also threadedly connected to the front side wall of the slider, and a rod sleeve 1 is also sleeved on the shaft end of the pneumatic rod 2, so that An abutment plate 1 is welded on the bottom side wall of the rod sleeve 1, and a valve tube 1 is installed on the bottom side wall of the abutment plate 1, and the valve tube 1 is also connected to the pressure gauge. A test component 2 is also installed at the bottom of the slide frame, and the test component 2 includes a stepper motor installed on the slide frame, and the shaft end of the stepper motor is also synchronously rotated and connected to a pneumatic rod 3, and the shaft end of the pneumatic rod 3 is sleeved with a rod sleeve 2, an abutment plate 2 is welded on the upper side wall of the rod sleeve 2, and a valve tube 2 is installed on the abutment plate 2, and the valve tube 2 is also connected to the air pump, and a material stripping part is also installed on the abutment plate 2.
[0008] The utility model is further configured such that mounting grooves are provided at both front and rear ends of the upper side wall of the testing platform, and the testing platform is connected to the sliding frame in the height adjustment assembly through the mounting grooves; a box fixing seat is installed on the bottom side wall of the recovery box, and the recovery box is connected to the testing platform through the box fixing seat.
[0009] The utility model is further configured such that driving members are installed on both side shaft ends of the conveyor belt, and the driving members include driving rollers rotatably connected to the inner wall of the detection platform, and a conveying cylinder is also sleeved on the driving rollers, and the driving rollers are synchronously rotatably connected with the conveyor belt through the conveying cylinder.
[0010] The present invention is further configured such that a slide groove is provided in the slide frame, and the slide frame is slidably connected to the slider through the slide groove, and a pneumatic rod at the bottom of the slider is arranged inside the slide groove.
[0011] The present invention is further configured such that the rod sleeve 1 in the test component 1 and the rod sleeve 2 in the test component 2 are arranged relative to each other in an upper and lower direction, the stepper motor in the test component 2 is arranged on the rear side wall of the slide frame, and the shaft end of the stepper motor passes through the slide frame and extends to the other side of the slide frame.
[0012] The utility model is further configured such that pneumatic rods three are provided on both sides of the rod sleeve two, the rod sleeve two is connected to the mounting seat through the pneumatic rod three on its front end, and the mounting seat is connected to the mounting groove on the front side of the detection platform through bolts.
[0013] The utility model is further configured such that the material stripping part includes a pneumatic rod four fixedly mounted on the upper side wall of the abutment plate two, and a push plate is also provided at the axial end of the pneumatic rod four, a circular hole cooperating with the valve tube two is opened at the center of the push plate, and a spring is also bonded to the outer side of the circular hole of the push plate and the upper side wall of the push plate, and the push plate is connected to the abutment ring through the spring.
[0014] The utility model is further configured such that a pump rack is fixedly mounted on the side wall of the rod sleeve 2, and the rod sleeve 2 is fixedly connected to the air pump through the pump rack. There are four pneumatic rods 4 in total, and the four pneumatic rods 4 are respectively arranged at the four corners of the push plate.
[0015] The utility model has the following beneficial effects:
[0016] 1. The utility model is provided with a conveyor belt and a recycling box. The conveyor belt can be used to transport qualified gas valves with good air tightness, and the recycling box can be used to recycle unqualified gas valves with poor air tightness. Furthermore, in conjunction with the material return parts and the stepper motor, the gas valves after the air tightness test can be automatically classified and unloaded.
[0017] 2. The utility model is provided with a height adjustment component, a test component 1 and a test component 2. The height of the test component 1 can be adjusted by using the height component, thereby completing the effect of assembling it on the upper valve tube of the gas valve. The lower valve tube of the gas valve to be tested can be inserted thereon by using the test component 2. Therefore, when installing the gas valve before testing, it is only necessary to insert the valve tube at one end of the gas valve into the valve tube 2 of the test component 2.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 The figure is a structural diagram of a gas valve body air tightness detection device.
[0021] Figure 2 Schematic diagram of the structure of the testing platform and conveyor belt.
[0022] Figure 3 This is the structural disassembly diagram of the testing platform and conveyor belt.
[0023] Figure 4 It is a schematic diagram of the structures of the height adjustment component, test component one and test component two.
[0024] Figure 5 This is a structural diagram of test component one.
[0025] Figure 6 This is a structural diagram of test component two.
[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0027] 1-Testing table, 101-Mounting slot, 102-Recovery box, 102a-Box fixing seat, 2-Conveyor belt, 201-Drive member, 201a-Drive roller, 201b-Conveyor cylinder, 3-Height adjustment assembly, 301-Sliding frame, 301a-Slide groove, 302-Slider, 303-Pneumatic rod 1, 4-Testing assembly 1, 401-Pneumatic rod 2, 402-Rod sleeve 1, 402a-Abutment plate 1, 402b-valve tube 1, 403-pressure gauge, 5-test assembly 2, 501-stepping motor, 502-pneumatic rod 3, 503-rod sleeve 2, 503a-abutment plate 2, 503b-valve tube 2, 504-mounting seat, 505-material removal part, 505a-pneumatic rod 4, 505b-push plate, 505c-spring, 505d-abutment ring, 506-air pump, 506a-pump stand. DETAILED DESCRIPTION
[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Example 1
[0030] See also Figure 1-3 The utility model is a gas valve body air tightness detection device, which includes a detection platform 1. The gas valve with unqualified air tightness can be recovered by utilizing the recovery box 102 in the detection platform 1, and the gas valve with qualified air tightness can be conveyed by utilizing the conveyor belt 2 in the detection platform 1.
[0031] Specifically, a conveyor belt 2 is installed on the testing platform 1 , and a recovery box 102 is provided beside the conveyor belt 2 . Driving members 201 are installed at both ends of the conveyor belt 2 , and the conveyor belt 2 rotates with the testing platform 1 through the driving members 201 .
[0032] Furthermore, a box fixing seat 102a is provided at the bottom of the recovery box 102, and the recovery box 102 is connected to the detection table 1 through the box fixing seat 102a. At the same time, the driving member 201 includes a driving roller 201a rotatably connected to the detection table 1, and the driving roller 201a is connected to the conveyor belt 2 through a conveying cylinder 201b sleeved on its outer wall.
[0033] The operation process of this embodiment is as follows: the driving roller 201a works, and the conveyor belt 2 is rotated through the conveying cylinder 201b thereon. When the gas valve with qualified air tightness falls on the conveyor belt 2, it can be transported away, while the gas valve with unqualified air tightness falls into the corresponding recovery box 102 for temporary storage.
[0034] Example 2
[0035] See also Figure 4 and Figure 5 On the basis of Example 1, a height adjustment component 3 and a test component 4 are further provided. By utilizing the height adjustment component 3, the height of the test component 4 can be adjusted, thereby achieving the effect of assembling the test component 4 to the valve pipe at the top of the gas valve, thereby achieving the effect of sealing the top valve pipe.
[0036] Specifically, the height adjustment component 3 includes a slide frame 301, which is slidably connected to the slider 302 through a slide groove 301a therein. A pneumatic rod 1 303 is threadedly connected to the bottom side wall of the slider 302. At the same time, a pneumatic rod 2 401 in the test component 1 4 is threadedly connected to the front end side wall of the slider 302, and the axial end of the pneumatic rod 2 401 is also fixedly sleeved with a rod sleeve 1 402.
[0037] Furthermore, an abutment plate 402a is welded to the bottom side wall of the rod sleeve 402, and a valve tube 402b for blocking the valve tube at the upper end of the gas valve is embedded in the bottom of the abutment plate 402a. At the same time, the valve tube 402b is connected to the pressure gauge 403.
[0038] The operation process of this embodiment is as follows: through the extension or retraction of the pneumatic rod 1 303, the test assembly 1 4 on the outer wall of the slider 302 can be moved up and down, and when the test assembly 1 4 moves downward, the pneumatic rod 2 401 extends or retracts to adjust the position of the valve tube 1 402b on it, and when the valve tube 1 402b is opposite to the valve tube at the upper end of the valve, the extension or retraction of the pneumatic rod 2 401 is stopped, and then the valve tube 1 402b gradually approaches the valve tube at the upper end of the gas valve and docks with it, thereby achieving a seal on the valve tube at the upper end of the gas valve, and when the test assembly 2 5 docks and closes the valve tube at the lower end of the gas valve and supplies gas, if the gas valve is airtight, the pressure number on the pressure gauge 403 remains constant, otherwise the airtightness is poor. After the test is completed, the pneumatic rod 1 303 extends, the test assembly 1 4 on the slider 302 moves upward, and the valve tube 1 402b is separated from the valve tube at the upper end of the gas valve.
[0039] Example 3
[0040] See also Figure 4 and 6 On the basis of Examples 1 and 2, a test assembly 2 5 is further provided. By using the test assembly 2 5, the gas valve can be installed thereon, and then the valve pipe at the bottom of the gas valve can be closed and gas can be supplied to the gas valve. At the same time, after the test is completed, the gas valve can be horizontally displaced and rotated, so that it can perform material discharge actions at different positions, thereby realizing classified material discharge.
[0041] Specifically, the test component 2 5 includes a stepper motor 501 embedded in the bottom of the slide frame 301, and a pneumatic rod 3 502 is installed on the shaft end of the stepper motor 501. At the same time, a rod sleeve 2 503 is installed on the shaft end of the pneumatic rod 3 502, and an abutment plate 2 503a is installed and welded on the upper side wall of the rod sleeve 2 503. A valve tube 2 503b for cooperating with the valve tube at the lower end of the gas valve is also provided at the center of the upper side wall of the abutment plate 2 503a. At the same time, a material stripping piece 505 is also installed on the outer side of the valve tube 2 503b and the upper end of the rod sleeve 2 503. The valve tube 2 503b is also connected to the air pump 506. The material stripping piece 505 includes a pneumatic rod 4 505a, and a push plate 505b is also installed on the shaft end of the pneumatic rod 4 505a. The center of the upper side wall of the push plate 505b is connected to the abutment ring 505d through a spring 505c.
[0042] Furthermore, pneumatic rods 3 502 are installed at both ends of the left and right ends of the rod sleeve 2 503, wherein the sliding frame 301 connected to the stepping motor 501 is fixedly connected to the mounting groove 101 at the rear part of the upper side wall of the testing platform 1 by bolts, and a mounting seat 504 is also installed at the end of the other pneumatic rod 3 502, and the mounting seat 504 is fixedly connected to the mounting groove 101 at the front part of the upper side wall of the testing platform 1 by bolts, wherein the valve tube 2 503b is arranged in the abutment ring 505d, and the air pump 506 is fixedly connected to the outer wall of the rod sleeve 2 503 through the pump frame 506a.
[0043] The operation process of this embodiment is as follows: when in use, the valve tube on one end of the gas valve is inserted into the valve tube 2 503b, and the valve tube on the other end of the gas valve is set vertically upward. Then, when the valve tube 1 402b is also nested with the valve tube at the upper end of the gas valve, the air pump 506 is started, and the air pump 506 supplies gas to the valve tube 2 503b. This part of the gas is input into the gas valve through the valve tube 2 503b to test the air tightness of the gas valve. After the test is completed, if the air tightness of the gas valve is good, the pneumatic rod 3 503 retracts until the rod sleeve 2 503 is located just above the conveyor belt 2 and stops. After that, the stepping motor 501 works, which drives the pneumatic rod 3 503 to rotate at an angle of 90 degrees to 180 degrees, and then 505d, the gas valve then falls into the corresponding recovery box 102.
[0044] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0045] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A gas valve body air tightness detection device, comprising a detection platform (1); characterized in that: The detection platform (1) is provided with a conveyor belt (2), and a recovery box (102) is also provided on the front side of the conveyor belt (2) and the inner side of the detection platform (1). A height adjustment component (3) is also provided at the rear end of the upper side wall of the detection platform (1). A sliding frame (301) in the height adjustment component (3) is installed on the detection platform (1). A slider (302) is slidably connected in the sliding frame (301), and a pneumatic rod (303) is threadedly connected to the bottom side wall of the slider (302). A pneumatic rod (401) in the test component (4) is also threadedly connected to the front side wall of the slider (302), and a rod sleeve (402) is also sleeved on the axial end of the pneumatic rod (401). An abutment plate (402a) is welded to the bottom side wall of the rod sleeve (402), and the abutment plate (403) is welded to the bottom side wall of the rod sleeve (402). 02a), a valve tube 1 (402b) is installed on the bottom side wall, and the valve tube 1 (402b) is also connected to the pressure gauge (403); a test assembly 2 (5) is also installed on the bottom of the slide frame (301); the test assembly 2 (5) includes a stepper motor (501) installed on the slide frame (301); the shaft end of the stepper motor (501) is also synchronously rotated and connected to a pneumatic rod 3 (502); the shaft end of the pneumatic rod 3 (502) is sleeved with a rod sleeve 2 (503); an abutment plate 2 (503a) is welded to the upper side wall of the rod sleeve 2 (503), and a valve tube 2 (503b) is installed on the abutment plate 2 (503a), and the valve tube 2 (503b) is also connected to the air pump (506); a material return part (505) is also installed on the abutment plate 2 (503a).
2. A gas valve body air tightness detection device according to claim 1, characterized in that: The front and rear ends of the upper side wall of the detection platform (1) are both provided with mounting grooves (101), and the detection platform (1) is connected to the slide frame (301) in the height adjustment assembly (3) through the mounting grooves (101); a box fixing seat (102a) is installed on the bottom side wall of the recovery box (102), and the recovery box (102) is connected to the detection platform (1) through the box fixing seat (102a).
3. A gas valve body air tightness detection device according to claim 1, characterized in that: Drive members (201) are installed on both side shaft ends of the conveyor belt (2), and the drive member (201) includes a drive roller (201a) rotatably connected to the inner wall of the detection platform (1), and a conveying cylinder (201b) is also sleeved on the drive roller (201a), and the drive roller (201a) is synchronously rotatably connected to the conveyor belt (2) through the conveying cylinder (201b).
4. A gas valve body air tightness detection device according to claim 1, characterized in that: A slide groove (301a) is provided in the slide frame (301), and the slide frame (301) is slidably connected to the slider (302) through the slide groove (301a), and a pneumatic rod (303) at the bottom of the slider (302) is arranged inside the slide groove (301a).
5. A gas valve body air tightness detection device according to claim 1, characterized in that: The rod sleeve 1 (402) in the test component 1 (4) and the rod sleeve 2 (503) in the test component 2 (5) are arranged relative to each other in an upper and lower direction, and the stepping motor (501) in the test component 2 (5) is arranged on the rear side wall of the slide frame (301), and the shaft end of the stepping motor (501) passes through the slide frame (301) and extends to the other side of the slide frame (301).
6. A gas valve body air tightness detection device according to claim 1, characterized in that: Pneumatic rods (502) are provided on both sides of the rod sleeve (503). The rod sleeve (503) is connected to the mounting seat (504) through the pneumatic rods (502) on its front end, and the mounting seat (504) is connected to the mounting groove (101) on the front side of the detection platform (1) through bolts.
7. A gas valve body air tightness detection device according to claim 1, characterized in that: The material stripping member (505) includes a pneumatic rod four (505a) fixedly mounted on the upper side wall of the abutment plate two (503a), and a push plate (505b) is further provided at the axial end of the pneumatic rod four (505a), a circular hole cooperating with the valve tube two (503b) is opened at the center of the push plate (505b), and a spring (505c) is further adhered to the outer side of the circular hole of the push plate (505b) and the upper side wall of the push plate (505b), and the push plate (505b) is connected to the abutment ring (505d) via the spring (505c).
8. A gas valve body air tightness detection device according to claim 7, characterized in that: A pump frame (506a) is also fixedly installed on the side wall of the rod sleeve 2 (503), and the rod sleeve 2 (503) is fixedly connected to the air pump (506) through the pump frame (506a). There are four pneumatic rods 4 (505a) in total, and the four pneumatic rods 4 (505a) are respectively arranged at the four corners of the push plate (505b).
Citation Information
Patent Citations
Valve airtightness testing machine
CN221198837U