Ash removal device of sludge drying machine

By introducing torque sensors and level gauge detection components into the sludge drying equipment, combined with the drive motor and the conveying chain, the damage caused by sludge jamming or foreign matter accumulation is solved, and the safe and continuous operation of the equipment and cost reduction are achieved.

CN223276774UActive Publication Date: 2025-08-29TONGCHEN ENVIRONMENTAL PROTECTION EQUIP TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422010777.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-08-29
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

During the treatment process, existing sludge drying equipment is prone to damage to the scraper due to sludge jam or large pieces of foreign matter, and cannot detect and deal with equipment failure in time, resulting in equipment accumulation and damage.

Method used

The torque sensor and level gauge detection components are used to detect the torque and level of the ash cleaning device respectively. Combined with the drive motor and the conveying chain, it realizes automatic shutdown and abnormal signal alarms for the ash cleaning device, prevents equipment damage, and transports dirt to the designated position through the scraper and conveys the dust to the designated position.

Benefits of technology

Effectively prevent equipment from being damaged by sludge stuck or foreign matter accumulation, reduce processing costs and operation difficulties, and ensure safe and continuous operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ash removal device of a sludge drying machine. The ash removal device comprises a first detection assembly, a second detection assembly, a first ash removal conveying assembly and a second ash removal conveying assembly, the first detection assembly is arranged on one side of the second ash removal assembly, the second detection assembly is arranged on the other side of the second ash removal assembly, the first ash removal conveying assembly is arranged at the end of the second ash removal conveying assembly, the first ash removal assembly comprises a discharging scraper, and the second ash removal conveying assembly comprises a conveying chain and an ash removal scraper. According to the device, the torque detection assembly is arranged, when sludge blocks the device or large foreign matter falls into the device, a shutdown instruction is sent out, and the device is prevented from being damaged; the material level detection assembly is arranged near the discharge hole, so that the sludge is prevented from further accumulating to cause equipment damage; and the first driving motor continuously lifts the dirt scraped by the second ash removal conveying assembly and then conveys the dirt to a to-be-treated area, the equipment position is lowered, and the treatment cost and the operation difficulty can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge drying equipment, in particular to a sludge drying machine dust cleaning device. Background Art

[0002] Sludge drying equipment is used to treat sludge generated in sewage treatment plants or industrial production. Sludge usually contains a large amount of water and organic matter. Improper treatment will cause environmental pollution and health risks. Sludge drying equipment can remove moisture from the sludge, thereby reducing the volume and weight of the sludge, while improving the stability of the sludge and its utilization value after treatment.

[0003] When existing sludge drying equipment is in the process of sludge drying, if sludge gets stuck in the equipment or large foreign objects fall into the equipment, it is very easy to cause safety problems such as scraper damage after startup. In addition, for continuous production lines, when the upstream and downstream equipment structures fail to operate normally, the sludge cannot be transported and processed in time, resulting in accumulation, and the equipment cannot realize self-detection of problems, which in turn damages the equipment. Utility Model Content

[0004] The purpose of the utility model is to solve the above problems and provide a sludge drying machine dust cleaning device.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions, including:

[0006] a first detection component, a second detection component, a first dust cleaning and conveying component, and a second dust cleaning and conveying component;

[0007] The first detection component is arranged on one side of the second dust cleaning component, and the first detection component is used to detect torque;

[0008] The second detection component is arranged on the other side of the second cleaning component, and the second detection component is used to detect the material level;

[0009] The first dust cleaning conveying assembly is arranged at the end of the second dust cleaning conveying assembly, the first dust cleaning assembly includes a discharging scraper, and the first dust cleaning conveying assembly is used to convey the dirt scraped by the second dust cleaning conveying assembly;

[0010] The second dust cleaning and conveying assembly includes a conveying chain and a dust cleaning scraper, and the second dust cleaning and conveying assembly is used to scrape off dirt at the bottom of the sludge dryer.

[0011] Preferably, the first detection component includes a torque sensor, which is arranged on one side of the conveying chain and is used to detect the torque of the cleaning scraper during operation.

[0012] Preferably, the second detection component includes a material level meter, which is arranged on the other side of the conveyor chain and is used to detect the material level of the discharging scraper.

[0013] Preferably, the material level meter is connected to a detection blade, and the detection blade is used to detect the height of the dirt.

[0014] Preferably, a feed port is provided at the bottom of one side of the discharging scraper.

[0015] Preferably, a discharge port is provided at the top of the other side of the discharge scraper.

[0016] Preferably, a first drive motor is provided at the top of the discharge port, and the first drive motor is used to drive the discharge scraper.

[0017] Preferably, the conveying chain is symmetrically arranged on both sides of the cleaning scraper, and the conveying chain is used to drive the cleaning scraper.

[0018] Preferably, a second drive motor is provided on a side of the conveying chain close to the material level meter, and the second drive motor is used to drive the conveying chain to drive the cleaning scraper.

[0019] Preferably, a scraper tensioning mechanism is provided at the end of the conveying chain, and the scraper tensioning mechanism is used to adjust the tightness of the cleaning scraper.

[0020] The beneficial effects of the utility model are as follows:

[0021] 1. This utility model is equipped with a torque detection component. When sludge gets stuck inside the equipment or a large piece of foreign matter falls into the equipment, the abnormal torque will be detected by the torque detection component and a shutdown command will be issued to avoid damage to the equipment.

[0022] 2. This utility model sets a material level detection component near the discharge port. If an abnormal material level occurs, it will send an electrical signal to the upstream equipment to prevent further accumulation of sludge and damage to the equipment.

[0023] 3. In the present invention, the first driving motor continuously lifts the dirt scraped by the second dust cleaning and conveying assembly and conveys it to the area to be processed. The equipment position is lowered, which can effectively reduce processing costs and operating difficulty.

[0024] In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is the front view of the ash cleaning device of the sludge dryer of the utility model;

[0026] Figure 2This is a side view of the ash cleaning device of the sludge drying machine of the utility model;

[0027] Figure 3 This is a top view of the ash cleaning device of the sludge dryer of the present invention.

[0028] Reference numerals:

[0029] 1. First detection component; 2. Second detection component; 21. Detection blade; 3. First dust cleaning and conveying component; 31. Discharge scraper; 32. Feed port; 33. Discharge port; 34. First drive motor; 4. Second dust cleaning and conveying component; 41. Conveyor chain; 42. Dust cleaning scraper; 43. Scraper tensioning mechanism; 44. Second drive motor. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0031] like Figure 1-Figure 3 As shown, in one embodiment, a sludge dryer cleaning device includes: a first detection component 1, a second detection component 2, a first cleaning conveying component 3, and a second cleaning conveying component 4. The first detection component 1 is disposed on one side of the second cleaning component for detecting torque; the second detection component 2 is disposed on the other side of the second cleaning component for detecting material level.

[0032] Furthermore, the first dust cleaning conveying assembly 3 is arranged at the end of the second dust cleaning conveying assembly 4, and the first dust cleaning conveying assembly 3 is used to convey the dirt scraped by the second dust cleaning conveying assembly 4; the second dust cleaning conveying assembly 4 is used to scrape the dirt at the bottom of the sludge dryer.

[0033] Please continue reading Figure 1-Figure 3 In this embodiment, the first detection assembly 1 includes a torque sensor, which is installed on one side of the conveyor chain 41. The torque sensor is used to detect the torque of the cleaning scraper 42 during operation. Before the cleaning scraper 42 operates normally, a torque range is set. This value includes the normal scraping volume and the weight of the cleaning scraper 42 itself. During normal operation, the torque sensor detects the operating torque value. If the operating torque exceeds the set torque, it indicates that the scraper has a fault. At this time, the torque sensor will issue a control signal to automatically shut down the first cleaning conveyor assembly 3 and the second cleaning conveyor assembly 4 and issue an alarm. This fault can be categorized into two types: one is that the scraping volume exceeds the designed amount, and the other is that a rod-shaped or large foreign object is stuck in the scraper.

[0034] Please continue reading Figure 1-Figure 3In this embodiment, the second detection component 2 includes a level meter, which is arranged on the other side of the conveyor chain 41 and is used to detect the material level of the discharging scraper 31. The level meter is connected to a detection blade 21, which is used to detect the height of the dirt. The rotary damper level machine switch uses an AC micromotor that is decelerated to drive the detection blade 21 to rotate slowly. When the equipment is running, when the transported sludge and other dirt causes the material level to rise, the rotation of the detection blade 21 will be blocked and the main shaft of the detection mechanism will produce a rotational displacement. This displacement first causes a connected microswitch to operate, sending a signal that there is material, and then another connected microswitch operates, cutting off the power supply of the micromotor to stop it from rotating. As long as the material level remains unchanged, this state will continue, which can effectively prevent the first dust cleaning and conveying component 3 from being blocked and causing damage to the second dust cleaning and conveying component 4 at the bottom of the sludge dryer.

[0035] Please continue reading Figure 1-Figure 3 In this embodiment, the first dust cleaning component includes a discharging scraper 31 , and a feed port 32 is provided at the bottom of one side of the discharging scraper 31 , and a discharging port 33 is provided at the top of the other side.

[0036] Furthermore, a first driving motor 34 is provided at the top of the discharge port 33 for driving the discharge scraper 31 to operate continuously.

[0037] Please continue reading Figure 1-Figure 3 In this embodiment, the second dust cleaning conveying assembly 4 includes a conveying chain 41 and a dust cleaning scraper 42. The conveying chain 41 is symmetrically arranged on both sides of the dust cleaning scraper 42 to drive the dust cleaning scraper 42. The scraper is L-shaped and can effectively scrape away sludge and other dirt at the bottom of the sludge dryer.

[0038] Furthermore, a second drive motor 44 is provided on the side of the conveying chain 41 close to the material level meter, which drives the conveying chain 41 to drive the cleaning scraper 42 to continuously rotate through the reduction motor; a scraper tensioning mechanism 43 is also provided at the end of the conveying chain 41 for adjusting the tightness of the cleaning scraper 42.

[0039] Working Principle: The second drive motor 44 drives the drive chain to drive the cleaning scraper 42 to operate continuously, scraping away sludge and other dirt at the bottom of the sludge dryer and conveying it to the feed port 32 of the discharge scraper 31 on one side. The first drive motor 34 then drives the discharge scraper 31 to lift it horizontally and vertically, conveying the sludge and other dirt to the designated location before discharging it from the discharge port 33. The lowering of the equipment position can effectively reduce processing costs and operational difficulty. If sludge gets stuck in the equipment or large pieces of foreign matter fall into the equipment, the abnormal torque will be detected by the torque detection component and a shutdown command will be issued to prevent damage to the equipment. If an abnormal material level occurs, the material level detection component will send an electrical signal to the upstream equipment to prevent further accumulation of sludge and damage to the equipment.

[0040] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A sludge drying machine cleaning device, characterized in that: include: A first detection component (1), a second detection component (2), a first dust cleaning and conveying component (3), and a second dust cleaning and conveying component (4); The first detection component (1) is arranged on one side of the second dust cleaning component, and the first detection component (1) is used to detect torque; The second detection component (2) is arranged on the other side of the second dust cleaning component, and the second detection component (2) is used to detect the material level; A first dust cleaning conveying component (3) is arranged at the end of the second dust cleaning conveying component (4), the first dust cleaning component includes a discharging scraper (31), and the first dust cleaning conveying component (3) is used to convey dirt scraped by the second dust cleaning conveying component (4); The second dust cleaning and conveying assembly (4) comprises a conveying chain (41) and a dust cleaning scraper (42), and the second dust cleaning and conveying assembly (4) is used to scrape off dirt at the bottom of the sludge dryer.

2. The sludge drying machine cleaning device according to claim 1, characterized in that: The first detection component (1) comprises a torque sensor, which is arranged on one side of the conveying chain (41) and is used to detect the torque of the cleaning scraper (42) during operation.

3. The sludge drying machine cleaning device according to claim 1, characterized in that: The second detection component (2) comprises a material level meter, which is arranged on the other side of the conveyor chain (41) and is used to detect the material level of the discharging scraper (31).

4. The sludge drying machine cleaning device according to claim 3, characterized in that: The material level meter is connected to a detection blade (21), and the detection blade (21) is used to detect the height of the dirt.

5. The sludge drying machine cleaning device according to claim 1, characterized in that: A feeding port (32) is provided at the bottom of one side of the discharging scraper (31).

6. The sludge drying machine cleaning device according to claim 1, characterized in that: A discharge port (33) is provided at the top of the other side of the discharge scraper (31).

7. The sludge drying machine cleaning device according to claim 6, characterized in that: A first drive motor (34) is provided at the top of the discharge port (33), and the first drive motor (34) is used to drive the discharge scraper (31).

8. The sludge drying machine cleaning device according to claim 1, characterized in that: The conveying chain (41) is symmetrically arranged on both sides of the dust cleaning scraper (42), and the conveying chain (41) is used to drive the dust cleaning scraper (42).

9. The sludge drying machine cleaning device according to claim 8, characterized in that: A second drive motor (44) is provided on a side of the conveying chain (41) close to the material level meter, and the second drive motor (44) is used to drive the conveying chain (41) to drive the cleaning scraper (42).

10. The sludge drying machine cleaning device according to claim 8, characterized in that: A scraper tensioning mechanism (43) is provided at the end of the conveying chain (41), and the scraper tensioning mechanism (43) is used to adjust the tightness of the dust cleaning scraper (42).