Sleeper mold cleaning equipment

Abstract

The utility model discloses sleeper mold cleaning equipment, which relates to the technical field of sleeper production, and comprises a base, a lifting component used for supporting a sleeper mold and a cleaning mechanism used for cleaning the sleeper mold, and the lifting component is arranged on the base. In the using process of the shaping groove cleaning device, the cleaning roller cleans the left and right groove walls of a shaping groove, the friction plate conducts friction cleaning on the groove bottom of the shaping groove, and the electric guide rail drives the cleaning roller to move front and back, so that the cleaning roller can conduct cleaning along the inner wall of the shaping groove; the electric guide rail automatically adjusts the positions of the bearing box and the to-be-cleaned end of the shaping groove, the motor drives the cleaning roller to move through the bearing box, and meanwhile the distance between the cleaning roller and the to-be-cleaned end of the shaping groove is continuously controlled through the second electric telescopic rod, so that the moving cleaning roller can transversely clean the inner wall of the to-be-cleaned end of the shaping groove; therefore, all-directional cleaning of the inner wall of the shaping groove is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of sleeper production, in particular to a sleeper mould cleaning device. Background Art

[0002] Sleeper production is a critical component of railway infrastructure construction, primarily involving the design, manufacture, and installation of the sleepers that support railway tracks. As the foundation of the track, the quality and performance of sleepers directly impact the stability and safety of the railway.

[0003] Sleeper mold cleaning equipment is a mechanical device specifically designed to clean molds during railway sleeper production. During sleeper production, molds are key components for forming sleepers, and their cleanliness directly impacts the sleeper's surface quality, dimensional accuracy, and subsequent demolding efficiency. Therefore, regular mold cleaning and maintenance are crucial for ensuring sleeper quality.

[0004] The shortcomings of the existing technical solutions are: the mold cleaning equipment generally drives the brush roller to move back and forth through an electric transverse movement component, and at the same time drives the brush to rotate or vibrate to achieve the removal of residues on the inner surface of the mold. Since the brush roller can only move along a prescribed route and is not flexible enough, it is easy to leave dead corners during cleaning, resulting in some concrete particles not being cleaned up, affecting the cleaning effect. Utility Model Content

[0005] The purpose of the utility model is to provide a rail sleeper mold cleaning device to solve the technical problem that the mold cleaning equipment in the prior art generally drives the brush roller to move along a prescribed route through an electric transverse movement component, which is not flexible enough and easily leaves dead corners during cleaning, resulting in some concrete particles being unable to be cleaned, affecting the cleaning effect.

[0006] The technical problem to be solved by the present invention can be achieved through the following technical solutions:

[0007] A sleeper mold cleaning device comprises a base, a lifting assembly for supporting the sleeper mold and a cleaning mechanism for cleaning the sleeper mold, the lifting assembly is arranged on the base, a transverse movement assembly is provided on the base, a transport frame is provided on the transverse movement assembly, a plurality of shaping grooves for shaping concrete are provided on the sleeper mold, a plurality of cleaning mechanisms are provided, and a plurality of cleaning mechanisms are matrix-distributed on the transport frame, each group of cleaning mechanisms is matched with the corresponding shaping grooves, each group of cleaning mechanisms comprises a first driving assembly connected to the transport frame, an output end of the driving assembly is matched with a carrying box, the top of the carrying box is opened, a vibration assembly is provided inside the carrying box, an output end of the vibration assembly is provided with a friction plate, the friction plate is provided above the carrying box, and extension assemblies are provided on both sides of the carrying box, an output end of the extension assembly is matched with a cleaning roller, and a second driving assembly for outputting power to the cleaning roller.

[0008] As a further solution of the present invention: each group of the first drive components includes a motor fixedly connected to the transport frame, the carrying box is fixedly connected to the output end of the motor, each group of the extension components includes a second electric telescopic rod fixedly connected to both sides of the carrying box, each group of the second drive components includes an electric motor, the extending end of the second electric telescopic rod is fixedly connected to the corresponding electric motor, and the cleaning roller is coaxially fixedly connected to the output end of the electric motor.

[0009] As a further solution of the present invention: the vibration assembly includes a vibrator that is slidably fitted inside the carrier box, springs are connected between the two sides of the vibrator and the inner wall of the carrier box, and the friction plate is arranged at the output end of the vibrator.

[0010] As a further solution of the present invention: a limit plate slot is fixedly connected to the motor, a ball is provided inside the limit plate slot, and the ball contacts the bottom of the carrier box.

[0011] As a further solution of the present invention: the lifting assembly includes a first electric telescopic rod, which is provided in four groups and is fixedly connected to the four corner positions of the base respectively, and one group of the first electric telescopic rods is marked with a depth ratio scale.

[0012] As a further solution of the present invention: the transverse movement assembly includes an electric guide rail fixedly connected to the base.

[0013] Beneficial effects of the utility model:

[0014] 1. During use of the present invention, the electric motor drives the cleaning roller to rotate, thereby cleaning the left and right walls of the shaping groove. After the vibrator is started, it can drive the friction plate to vibrate left and right, rubbing the bottom of the shaping groove, thereby cleaning the bottom of the shaping groove. The electric guide rail drives the cleaning roller to move back and forth, so that the cleaning roller can clean along the inner wall of the shaping groove. When the cleaning roller cleans the front and rear ends of the shaping groove, the electric guide rail automatically adjusts the position of the carrier box and the end to be cleaned of the shaping groove. The motor drives the cleaning roller to move through the carrier box, and at the same time continuously controls the distance between the cleaning roller and the end to be cleaned of the shaping groove through the second electric telescopic rod, so that the moving cleaning roller can clean the inner wall of the end to be cleaned of the shaping groove laterally, thereby achieving all-round cleaning of the inner wall of the shaping groove.

[0015] 2. During the use of the present invention, when the sleeper mold needs to be replaced, it is necessary to determine whether the depth of the shaping groove on the sleeper mold to be cleaned is the same as the previous cleaning object. If the depth of the shaping groove changes, the height of all the first electric telescopic rods can be adjusted, and the depth ratio scale on the first electric telescopic rod can be compared at the same time, so that the depth of the shaping groove is the same as the corresponding value on the depth ratio scale. At this time, the friction plate can just contact the bottom of the shaping groove, so that the device can adapt to sleeper molds of different depths. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cleaning mechanism structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the longitudinal section structure of the cleaning mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the limit plate slot structure of the utility model.

[0021] In the figure: 1. Base; 2. First electric telescopic rod; 3. Carrying frame; 4. Cleaning mechanism; 401. Motor; 402. Carrying box; 403. Second electric telescopic rod; 404. Electric motor; 405. Cleaning roller; 406. Vibrator; 407. Spring; 408. Friction plate; 409. Limit plate groove; 410. Ball; 5. Depth ratio scale; 6. Electric guide rail. DETAILED DESCRIPTION

[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figures 1-4 The figure shows a sleeper mold cleaning device, comprising a base 1, a lifting assembly for supporting the sleeper mold 7 and a cleaning mechanism 4 for cleaning the sleeper mold 7, the lifting assembly is arranged on the base 1, a transverse movement assembly is arranged on the base 1, and a transport frame 3 is arranged on the transverse movement assembly, and the sleeper mold 7 is provided with multiple groups of shaping grooves 8 for shaping concrete, the inner wall dimensions of the front and rear sides of the shaping grooves 8 are smaller than the inner wall dimensions of the left and right sides, the transverse movement assembly can drive the transport frame 3 to move along the front and rear directions of the shaping grooves 8, the cleaning mechanism 4 is provided with multiple groups, and the multiple groups of cleaning mechanisms 4 are distributed in a matrix on the transport frame 3, each group of cleaning mechanisms 4 is matched with the corresponding shaping grooves 8, and each group of cleaning mechanisms 4 includes a first driving assembly connected to the transport frame 3, and the output end of the driving assembly is matched with a carrying box 401, the first driving assembly is used to drive the carrying box 401 to rotate, the top of the carrying box 401 is set, and a vibration assembly is arranged inside the carrying box 401, and the output end of the vibration assembly is provided with a friction plate 408, and the friction plate 408 is provided. Placed above the supporting box 401, the vibration component can drive the friction plate 408 to vibrate horizontally, thereby scraping the bottom of the shaping groove 8. Extension components are provided on both sides of the supporting box 401. The output end of the extension component is connected to a cleaning roller 405 and a second drive component for outputting power to the cleaning roller 405. The second drive component drives the cleaning roller 405 to rotate, thereby cleaning the left and right groove walls of the shaping groove 8. The transverse movement component drives the cleaning roller 405 to move back and forth, so that the cleaning roller 405 can clean along the inner wall of the shaping groove 8. When the cleaning roller 405 cleans the front and rear ends of the shaping groove 8, the transverse movement component automatically adjusts the position of the supporting box 402 and the end to be cleaned of the shaping groove 8. The first drive component drives the cleaning roller 405 to move through the supporting box 402, and at the same time continuously controls the distance between the cleaning roller 405 and the end to be cleaned of the shaping groove 8 through the extension component, so that the moving cleaning roller 405 can clean the inner wall of the end to be cleaned of the shaping groove 8 laterally, thereby completing the cleaning of the groove wall of the shaping groove 8.

[0024] In some specific embodiments, in order to clean the front and rear groove walls of the shaping groove 8, each group of first drive components includes a motor 401 fixedly connected to the transport frame 3, and the carrying box 401 is fixedly connected to the output end of the motor 401. When cleaning the front and rear end groove walls of the shaping groove 8, the motor 401 can drive the carrying box 401 to rotate, thereby driving the cleaning roller 405 to move. Each group of extension components includes a second electric telescopic rod 403 fixedly connected to both sides of the carrying box 401. The second electric telescopic rod 403 is used to control the distance between the cleaning roller 405 and the inner wall of the shaping groove 8, ensuring that the cleaning roller 405 can always contact the shaping groove 8 Inner wall, each group of second drive components includes an electric motor 404, the electric motor 404 realizes the driving of the cleaning roller 405, the extension end of the second electric telescopic rod 403 is fixedly connected to the corresponding electric motor 404, and the cleaning roller 405 is coaxially fixedly connected to the output end of the electric motor 404. When cleaning the front and rear groove walls of the shaping groove 8, the motor 401 can drive the cleaning roller 405 to rotate along the axis of the carrier box 401, and at the same time, the second electric telescopic rod 403 controls the distance between the cleaning roller 405 and the inner wall of the end to be cleaned of the shaping groove 8 by contraction or expansion, to ensure that the cleaning roller 405 can clean the inner wall of the end to be cleaned of the shaping groove 8.

[0025] In some specific embodiments, in order to clean the bottom of the shaping groove 8, the vibration assembly includes a vibrator 406 that is slidably fitted inside the carrier box 401, and springs 407 are connected between the two sides of the vibrator 406 and the inner wall of the carrier box 401. The friction plate 408 is arranged at the output end of the vibrator 406. After the vibrator 406 is started, it can drive the friction plate 408 to vibrate left and right, thereby rubbing the bottom of the shaping groove 8, thereby cleaning the bottom of the shaping groove 8.

[0026] In some specific embodiments, in order to ensure the overall stability of the carrier box 401, a limiting plate slot 409 is fixedly connected to the motor 401, and a ball 410 is provided inside the limiting plate slot 409. The ball 410 contacts the bottom of the carrier box 401. The ball 410 can reduce the friction between the ball 410 and the carrier box 401, and at the same time support the carrier box 401, thereby improving the stability of the carrier box 401 during use.

[0027] In some specific embodiments, in order to ensure that the friction plate 408 can contact the bottom of the shaping groove 8, the lifting assembly includes a first electric telescopic rod 2, and the first electric telescopic rod 2 is provided with four groups, and is respectively fixedly connected to the four corner positions of the base 1 to jointly support the sleeper mold 7. One group of the first electric telescopic rods 2 is marked with a depth ratio scale 5, and the scale on the depth ratio scale 5 is associated with the depth of the shaping groove 8. When the sleeper mold 7 needs to be replaced, it is necessary to determine whether the depth of the shaping groove 8 on the sleeper mold 7 to be cleaned is the same as that of the previous cleaning object. If the plastic When the depth of the shaping groove 8 changes, the height of all the first electric telescopic rods 2 can be adjusted, and the depth ratio scale 5 on the first electric telescopic rod 2 can be compared at the same time, so that the depth of the shaping groove 8 is the same as the corresponding value on the depth ratio scale 5. At this time, the friction plate 408 can just contact the bottom of the shaping groove 8. It should be noted that if the depth of the shaping groove 8 is greater than the cleaning roller 405, it is necessary to use the cleaning roller 405 to reciprocate for two or more times, and each time cleaning, the height of the first electric telescopic rod 2 needs to be adjusted to ensure that every part of the inner wall of the shaping groove 8 can be cleaned.

[0028] In some specific embodiments, in order to realize the movement of the cleaning mechanism 4, the transverse movement assembly includes an electric guide rail 6 fixedly connected to the base 1. The electric guide rail 6 can drive the transport frame 3 to move back and forth, and the cleaning mechanism 4 is transported through the transport frame 3.

[0029] To facilitate understanding of the embodiments of this solution by those skilled in the art, the working principle of the embodiments of this solution will now be described in conjunction with specific application scenarios:

[0030] The sleeper mold 7 is buckled on the first electric telescopic rod 2, and the sleeper mold 7 is supported by the first electric telescopic rod 2. The electric motor 404 drives the cleaning roller 405 to rotate, thereby cleaning the left and right groove walls of the shaping groove 8. After the vibrator 406 is started, it can drive the friction plate 408 to vibrate left and right, and rub the bottom of the shaping groove 8, thereby cleaning the bottom of the shaping groove 8. The electric guide rail 6 drives the cleaning roller 405 to move back and forth, so that the cleaning roller 405 can clean along the inner wall of the shaping groove 8. When the cleaning roller 405 cleans the front and rear ends of the shaping groove 8, the electric guide rail 6 automatically adjusts the position of the carrier box 402 and the end of the shaping groove 8 to be cleaned. The motor 401 drives the cleaning roller 405 to move through the carrier box 402. At the same time, the distance between the cleaning roller 405 and the end of the shaping groove 8 to be cleaned is continuously controlled by the second electric telescopic rod 403, so that the cleaning roller 405 in motion can clean the inner wall of the end of the shaping groove 8 to be cleaned laterally, thereby completing the cleaning of the groove wall of the shaping groove 8;

[0031] The distance between the shaping groove 8 and the friction plate 408 can be adjusted by the first electric telescopic rod 2. One group of the first electric telescopic rods 2 is marked with a depth ratio scale 5. The scale on the depth ratio scale 5 is associated with the depth of the shaping groove 8. When the sleeper mold 7 needs to be replaced, it is necessary to determine whether the depth of the shaping groove 8 on the sleeper mold 7 to be cleaned is the same as the previous cleaning object. When the depth of the shaping groove 8 changes, the height of all the first electric telescopic rods 2 can be adjusted, and the depth ratio scale 5 on the first electric telescopic rod 2 can be compared at the same time, so that the depth of the shaping groove 8 is the same as the corresponding value on the depth ratio scale 5. At this time, the friction plate 408 can just contact the bottom of the shaping groove 8. It should be noted that if the depth of the shaping groove 8 is greater than the cleaning roller 405, it is necessary to use the cleaning roller 405 to reciprocate for two or more times, and the height of the first electric telescopic rod 2 needs to be adjusted each time the cleaning is carried out to ensure that every part of the inner wall of the shaping groove 8 can be cleaned.

[0032] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.

Claims

1. A sleeper mold cleaning device, comprising a base (1), characterized in that , also includes: A lifting assembly for supporting a sleeper mold (7) and a cleaning mechanism (4) for cleaning the sleeper mold (7), the lifting assembly being arranged on a base (1), the base (1) being provided with a transverse movement assembly, the transverse movement assembly being provided with a transport frame (3), the sleeper mold (7) being provided with a plurality of shaping grooves (8) for shaping concrete, the cleaning mechanism (4) being provided with a plurality of groups, the plurality of groups of cleaning mechanisms (4) being distributed in a matrix on the transport frame (3), each group of the cleaning mechanisms (4) being matched with a corresponding shaping groove (8), and each group of the cleaning mechanisms (4) being provided with a plurality of groups of shaping grooves (8). Each of the first and second drive components comprises a first drive component connected to a transport frame (3); an output end of the drive component is connected to a carrier box (402); the carrier box (402) is provided with an opening at the top; a vibration component is provided inside the carrier box (402); an output end of the vibration component is provided with a friction plate (408); the friction plate (408) is provided above the carrier box (402); extension components are provided on both sides of the carrier box (402); an output end of the extension component is connected to a cleaning roller (405); and a second drive component for outputting power to the cleaning roller (405).

2. A sleeper mold cleaning device according to claim 1, characterized in that: Each group of the first driving components comprises a motor (401) fixedly connected to the transport frame (3); the carrying box (402) is fixedly connected to the output end of the motor (401); each group of the extending components comprises a second electric telescopic rod (403) fixedly connected to both sides of the carrying box (402); each group of the second driving components comprises an electric motor (404); the extending end of the second electric telescopic rod (403) is fixedly connected to the corresponding electric motor (404); and the cleaning roller (405) is coaxially fixedly connected to the output end of the electric motor (404).

3. A sleeper mold cleaning device according to claim 1, characterized in that: The vibration assembly includes a vibrator (406) that is slidably fitted inside the carrier box (402), springs (407) are fitted and connected between the two sides of the vibrator (406) and the inner wall of the carrier box (402), and the friction plate (408) is arranged at the output end of the vibrator (406).

4. A sleeper mold cleaning device according to claim 2, characterized in that: The motor (401) is fixedly connected to a limit plate slot (409), and a ball (410) is provided inside the limit plate slot (409), and the ball (410) contacts the bottom of the carrying box (402).

5. The sleeper mold cleaning device according to claim 1, characterized in that: The lifting assembly comprises a first electric telescopic rod (2), wherein four groups of the first electric telescopic rod (2) are provided and are respectively fixedly connected to four corner positions of the base (1), and one group of the first electric telescopic rod (2) is marked with a depth ratio scale (5).

6. The sleeper mold cleaning device according to claim 1, characterized in that: The transverse movement assembly comprises an electric guide rail (6) fixedly connected to the base (1).

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