Rust removal device for precision casting parts

By designing an ultrasonic cleaning and rust removal device and rotary cylinder with an oblique shrinkage structure, the problems of low rust removal efficiency and poor visibility of precision casting parts are solved, and an automated and efficient rust removal effect is achieved.

CN223276817UActive Publication Date: 2025-08-29WUXI AFORST PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202422431675.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-29
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The rust removal process of existing precision casting parts is low in efficiency and poor visibility, and it depends on manual experience to judge the rust removal effect.

Method used

The ultrasonic cleaning and rust removal chamber and rotating cylinder with an oblique shrinkage structure are designed, combined with the arc-shaped storage tank to realize the automatic rust removal process of precision casting parts, and efficient rust removal is achieved through ultrasonic cleaning and rotational actions.

Benefits of technology

The rust removal efficiency is improved, ensuring uniform rust removal for each casting part, and the automated operation does not require manual experience, which significantly improves the efficiency and controllability of the rust removal process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of precision casting part rust removal, in particular to a rust removal device for precision casting parts, which comprises an ultrasonic cleaning rust removal bin, the ultrasonic cleaning rust removal bin is of an oblique contraction structure, and a discharge port is formed in the top of the ultrasonic cleaning rust removal bin. A discharging opening is formed in the portion, located on the outer side of the discharging opening, of the contraction end of the ultrasonic cleaning and rust removing bin, a motor is fixedly installed at the other end of the ultrasonic cleaning and rust removing bin, and a rotating shaft of the motor stretches into the ultrasonic cleaning and rust removing bin to be fixedly provided with a rotating cylinder; and an arc-shaped storage groove is concavely formed in the outer side surface of the rotating cylinder around the axis according to the width of the discharge port. In the process of slow rotation, feeding, rust removal and discharging of the precision casting parts are completed, efficiency is high, the speed is high, continuous rust removal of the precision casting parts can be achieved, each precision casting part is subjected to automatic rust removal, and the precision casting parts do not need to be taken out depending on manual experience.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust removal of precision castings, in particular to a rust removal device for precision castings. Background Art

[0002] When removing rust from precision castings, a rust removal liquid is often used. The casting is then placed in the rust removal liquid tank and then removed. This process is generally inefficient because the rust removal liquid is repeatedly applied, resulting in poor visibility. It is difficult to tell which casting is properly rusted, as it is all based on intuition. Utility Model Content

[0003] The purpose of the present utility model is to provide a rust removal device for precision castings, so as to solve the problem in the above-mentioned background technology that the rust removal process of precision castings is inefficient, and because the rust removal liquid is used repeatedly, the visibility is poor, and it is not known which casting is rust-removed and it all depends on feeling.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A rust removal device for precision castings comprises an ultrasonic cleaning and rust removal bin, the ultrasonic cleaning and rust removal bin being an obliquely contracted structure, a discharge port being provided at the top of the ultrasonic cleaning and rust removal bin, a discharge port being provided at the contracted end of the ultrasonic cleaning and rust removal bin being located outside the discharge port, a motor being fixedly installed at the other end of the ultrasonic cleaning and rust removal bin, a rotating shaft of the motor being extended into the ultrasonic cleaning and rust removal bin and fixedly installed with a rotating cylinder, the rotating cylinder being arranged to fit in the obliquely contracted inner cavity of the ultrasonic cleaning and rust removal bin, an arc-shaped placement groove being concavely provided on the outer side of the rotating cylinder around the axis to fit in the width of the discharge port, and the arc-shaped placement groove being arranged to tilt downward toward the contracted end of the ultrasonic cleaning and rust removal bin.

[0006] As a further description of the above technical solution:

[0007] The size of the discharge port corresponds to the lower end of the arc-shaped storage groove.

[0008] As a further description of the above technical solution:

[0009] The end of the motor of the ultrasonic cleaning and rust removal chamber is provided with an opening corresponding to the arc-shaped storage groove.

[0010] As a further description of the above technical solution:

[0011] The rotating cylinder is a cavity structure, and the cavity opening of the rotating cylinder facing the contraction end of the ultrasonic cleaning and rust removal chamber is connected to the outside. The cavity opening of the rotating cylinder connected to the motor shaft is provided with a sealing plate, and the sealing plate is fixedly connected to the motor shaft.

[0012] As a further description of the above technical solution:

[0013] A sewage pipe is provided at the lower position of the contraction end of the ultrasonic cleaning and rust removal bin.

[0014] As a further description of the above technical solution:

[0015] The discharge port is arranged at the last position of the rotating cylinder when rotating counterclockwise.

[0016] Compared with the prior art, the present invention provides a rust removal device for precision castings, which has the following beneficial effects:

[0017] 1. In this utility model, an ultrasonic cleaning and rust removal chamber and a rotating drum with an oblique contraction structure are designed, and an inclined arc-shaped storage groove is designed. During the slow rotation process, the feeding, rust removal and discharge of precision castings are completed, with high efficiency and high speed, which can achieve continuous rust removal of precision castings;

[0018] 2. In the present invention, each precision casting is automatically derusted and does not need to rely on manual experience to remove it. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional structural diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the rotating drum structure of the utility model.

[0022] Legend:

[0023] 1. Ultrasonic cleaning and rust removal chamber; 2. Discharge port; 3. Discharge port; 4. Motor; 5. Rotating drum; 6. Arc-shaped storage trough; 7. Drain pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example:

[0026] See also Figure 1-Figure 3The utility model provides a rust removal device for precision castings, including an ultrasonic cleaning and rust removal bin 1. The ultrasonic cleaning and rust removal bin 1 has an oblique contraction structure. A discharge port 2 is provided on the top of the ultrasonic cleaning and rust removal bin 1. The contraction end of the ultrasonic cleaning and rust removal bin 1 is located outside the discharge port 2 and a discharge port 3 is provided. A motor 4 is fixedly installed at the other end of the ultrasonic cleaning and rust removal bin 1. The rotating shaft of the motor 4 extends into the ultrasonic cleaning and rust removal bin 1 and a rotating cylinder 5 is fixedly installed. The rotating cylinder 5 is matched with the obliquely contracted inner cavity of the ultrasonic cleaning and rust removal bin 1. The outer side surface of the rotating cylinder 5 is concavely provided with an arc-shaped storage groove 6 around the axis to match the width of the discharge port 2. The arc-shaped storage groove 6 is arranged obliquely downward toward the contraction end of the ultrasonic cleaning and rust removal bin 1.

[0027] Specifically, the size of the discharge port 3 corresponds to the lower end of the arc-shaped storage groove 6, so that the precision casting after rust removal can automatically slide out from the discharge port 3.

[0028] Specifically, such as Figure 1 As shown, the ultrasonic cleaning and rust removal chamber 1 is provided with an opening at the end of the motor 4 corresponding to the arc-shaped storage groove 6, which can directly push the casting.

[0029] Specifically, such as Figure 3 As shown, the rotating cylinder 5 is a cavity structure. The cavity opening of the rotating cylinder 5 facing the contraction end of the ultrasonic cleaning and rust removal chamber 1 is connected to the outside. A sealing plate is provided at the cavity opening of the rotating cylinder 5 connected to the rotating shaft of the motor 4. The sealing plate is fixedly connected to the rotating shaft of the motor 4 to reduce weight and make room for rust removal liquid to be filled.

[0030] Specifically, such as Figure 2 As shown, a drain pipe 7 is provided at the lower position of the contraction end of the ultrasonic cleaning and rust removal chamber 1 to facilitate draining.

[0031] Specifically, such as Figure 2 As shown, the discharge port 3 is arranged at the last position of the counterclockwise rotation of the rotating cylinder 5, the rust removal stroke is long, and the liquid level of the rust removal liquid is not lowered.

[0032] Working principle:

[0033] Pour the rust removal liquid into the ultrasonic cleaning and rust removal bin 1, seal the drain pipe 7, and when the arc-shaped storage groove 6 of the rotating drum 5 rotates to the position of the discharge port 2, push the precision casting at the opening position of the ultrasonic cleaning and rust removal bin 1, and the motor 4 drives the rotating drum 5 to rotate and rotate the casting into the rust removal liquid. During the slow rotation, the rust removal of the casting is completed. When the rust removal is completed, the casting rotates to the position of the discharge port 3. Because the arc-shaped storage groove 6 is inclined toward the discharge port 3, the casting automatically slides out from the position of the discharge port 3, and then returns to the position of the discharge port 2.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rust removal device for precision castings, comprising an ultrasonic cleaning and rust removal chamber (1), characterized in that: The ultrasonic cleaning and rust removal bin (1) is of an obliquely contracted structure. A discharge port (2) is provided at the top of the ultrasonic cleaning and rust removal bin (1). A discharge port (3) is provided at the contracted end of the ultrasonic cleaning and rust removal bin (1) outside the discharge port (2). A motor (4) is fixedly installed at the other end of the ultrasonic cleaning and rust removal bin (1). The rotating shaft of the motor (4) extends into the ultrasonic cleaning and rust removal bin (1) to fix a rotating cylinder (5). The rotating cylinder (5) is arranged to fit in the obliquely contracted inner cavity of the ultrasonic cleaning and rust removal bin (1). An arc-shaped storage groove (6) is provided on the outer side surface of the rotating cylinder (5) around an axis to fit in the width of the discharge port (2). The arc-shaped storage groove (6) is arranged to be inclined downward toward the contracted end of the ultrasonic cleaning and rust removal bin (1).

2. A rust removal device for precision castings according to claim 1, characterized in that: The size of the discharge port (3) corresponds to the lower end of the arc-shaped storage groove (6).

3. The rust removal device for precision castings according to claim 1, characterized in that: The ultrasonic cleaning and rust removal chamber (1) is provided with an opening at the end of the motor (4) corresponding to the arc-shaped storage groove (6).

4. The rust removal device for precision castings according to claim 1, characterized in that: The rotating cylinder (5) is a cavity structure, and the cavity opening of the rotating cylinder (5) facing the contraction end of the ultrasonic cleaning and rust removal chamber (1) is connected to the outside. The cavity opening of the rotating cylinder (5) connected to the rotating shaft of the motor (4) is provided with a sealing plate, and the sealing plate is fixedly connected to the rotating shaft of the motor (4).

5. The rust removal device for precision castings according to claim 1, characterized in that: A sewage discharge pipe (7) is provided at the lower position of the contraction end of the ultrasonic cleaning and rust removal bin (1).

6. The rust removal device for precision castings according to claim 1, characterized in that: The discharge port (3) is arranged at the last position of the counterclockwise rotation of the rotating cylinder (5).