Loudspeaker assembly assembling mechanism

The robot assembly mechanism realizes automatic assembly of speaker components, which solves the problems of low production efficiency and product replacement in the prior art, and realizes efficient and automated speaker assembly.

CN223277530UActive Publication Date: 2025-08-29SHENZHEN IN CUBE AUTOMATION
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Patent Information

Application Number
CN202422515277.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-29
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The existing speaker assembly process relies on manual operation and has low production efficiency. It requires replacement of fixtures when replacing products, which is difficult to meet the needs of mass production.

Method used

The robot assembly mechanism is adopted, including the robot base, assembled arms and drag chain system, and the drag chain sliding track and cable connection is connected to automatic assembly, and components such as the voice coil Z-directional cylinder and nylon rod and claw are accurately clamped and adjusted, replacing manual operation.

Benefits of technology

It improves production efficiency, reduces production line replacement time, achieves high space utilization and rapid adjustment of jaw positions, completely replaces manual operation, and meets the needs of mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of loudspeaker assembly assembling, and discloses a loudspeaker assembly assembling mechanism which comprises a robot base, a robot body is fixedly installed at the top end of the robot base, an assembling arm is installed on a fourth shaft of the robot body, and the robot body loads the whole assembling arm to move. A cable on the assembly arm is connected to an electric control cabinet on the robot base through a drag chain roller, a drag chain sliding rail is fixedly installed at the top end of the robot base, and a drag chain support is installed on the drag chain sliding rail in a sliding mode. Through the structures such as the assembling arm, the effects that the space utilization rate is high, the occupied area is small, the position of a clamping jaw can be rapidly adjusted according to different products without remodeling a clamp, the remodeling time of a production line is greatly saved, manual operation is completely replaced, the efficiency of the production line is greatly improved are achieved, and the problems that in traditional loudspeaker assembly assembling, the production efficiency is low, and the production cost is low are solved. And a clamp needs to be replaced when a product is remodeled.
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Description

Technical Field

[0001] The utility model relates to the technical field of speaker assembly assembly, in particular to a speaker assembly assembly mechanism. Background Art

[0002] The speaker assembly, also commonly known as the loudspeaker assembly, is a device that converts electrical signals into sound and is an important component of the audio system. The existing speaker voice coil and elastic wave assembly process is mainly completed manually or assembled using semi-automatic fixtures.

[0003] At present, since the speaker damper and voice coil are key components that affect the speaker sound quality, the quality and consistency of existing speaker assembly products mainly rely on the operator's proficiency, and the production efficiency is low, it is difficult to meet the 3.8S CT requirement for mass production. The fixture needs to be replaced when the product is changed. Utility Model Content

[0004] The purpose of the utility model is to provide a speaker assembly assembly mechanism to solve the problem of low production efficiency of existing devices and the need to replace fixtures when changing products.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a speaker assembly mechanism, comprising a robot base, a robot body fixedly mounted on the top of the robot base, an assembly arm mounted on the fourth axis of the robot body, the robot body carrying the entire assembly arm to move, the cable on the assembly arm being connected to the electrical control cabinet on the robot base through a drag chain roller, a drag chain sliding track fixedly mounted on the top of the robot base, a drag chain bracket slidably mounted on the drag chain sliding track, the drag chain bracket and the cable fixedly connected, the drag chain roller rotatably mounted on the drag chain sliding track, and a voice coil elastic wave assembly being arranged under the assembly arm.

[0006] Preferably, the assembly arm includes a mounting base fixedly mounted on the fourth axis of the robot body, a mounting base plate 1 being fixedly mounted on the bottom end of the mounting base, a mounting bracket being fixedly mounted on one end of the mounting base plate, a mounting plate being fixedly mounted on the bottom end of the mounting bracket, a voice coil Z-direction electric cylinder being fixedly mounted on the mounting plate, a voice coil electric claw being fixedly mounted on the telescopic end of the voice coil Z-direction electric cylinder, and a voice coil clamping claw being fixedly mounted on the bottom end of the voice coil electric claw.

[0007] Preferably, a horizontal electric cylinder bracket is fixedly installed on the bottom end of the mounting base plate, a horizontal electric cylinder one is fixedly installed on the horizontal electric cylinder bracket, a connecting bracket is fixedly installed on the telescopic end of the horizontal electric cylinder one, a nylon rod pushing Z-direction electric cylinder is fixedly installed on the connecting bracket, a push rod connecting block is fixedly installed on the telescopic end of the nylon rod pushing Z-direction electric cylinder, the bottom end of the push rod connecting block is symmetrically fixedly connected to a guide rod, and the bottom ends of the two guide rods are fixedly connected to nylon rod pushing blocks.

[0008] Preferably, a slider is symmetrically and slidingly installed on the bottom end of the mounting base 1, the bottom ends of the two sliders are fixedly installed with a mounting base 2, the bottom ends of the two mounting base 2 are fixedly connected with a connecting plate, the bottom end of the connecting plate is fixedly installed with a nylon rod electric claw through a plate, and the bottom end of the nylon rod electric claw is fixedly installed with a nylon rod clamp.

[0009] Preferably, the bottom end of the plate is symmetrically fixedly connected with linear bearings, and the two linear bearings are both arranged on the outer wall of the guide rod.

[0010] Preferably, a drag chain connector is fixedly mounted on a top end of the mounting base, and the drag chain connector is used to clamp the limiting cable.

[0011] Preferably, the voice coil spring assembly includes a voice coil body, a spring body, a nylon rod body and a pitch gauge body.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1) The speaker assembly mechanism has high space utilization, small footprint, and can quickly adjust the position of the clamps according to different products without changing the fixture, which greatly saves the production line change time, completely replaces manual operation, and greatly improves the efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a speaker assembly assembly mechanism of the present utility model;

[0015] Figure 2 This is a structural diagram of the assembly arm portion of a speaker assembly assembly mechanism of the present utility model;

[0016] Figure 3 This is a plan view of an assembly arm of a speaker assembly assembly mechanism of the present invention.

[0017] Figure: 100, robot body; 200, drag chain roller; 300, drag chain sliding track; 400, drag chain bracket; 500, robot base; 600, assembly arm; 601, mounting base; 602, mounting base plate 1; 603, horizontal electric cylinder 1; 604, mounting bracket; 605, voice coil Z-axis electric cylinder; 606, voice coil electric claw; 607, nylon rod push block; 608, guide rod; 609, nylon rod electric claw; 610, linear Bearing; 611, connecting plate; 612, mounting base plate 2; 613, slider; 614, drag chain connector; 615, nylon rod Z-axis electric cylinder; 616, connecting bracket; 617, horizontal electric cylinder bracket; 618, mounting plate; 619, voice coil clamp; 620, nylon rod clamp; 621, push rod connecting block; 700, voice coil elastic wave assembly; 701, voice coil body; 702, elastic wave body; 703, nylon rod body; 704, sound gauge body. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example 1

[0020] Combine Figure 1-Figure 3 A speaker assembly mechanism includes a robot base 500, a robot body 100 is fixedly installed on the top of the robot base 500, an assembly arm 600 is installed on the fourth axis of the robot body 100, the robot body 100 carries the entire assembly arm 600 to move, the cable on the assembly arm 600 is connected to the electric control cabinet on the robot base 500 through the drag chain roller 200, a drag chain sliding track 300 is fixedly installed on the top of the robot base 500, a drag chain bracket 400 is slidably installed on the drag chain sliding track 300, the drag chain bracket 400 and the cable are fixedly connected, the drag chain roller 200 is rotatably installed on the drag chain sliding track 300, and a voice coil elastic wave assembly 700 is arranged under the assembly arm 600.

[0021] See Figure 2 and Figure 3It is further obtained that the assembly arm 600 includes a mounting base 601 fixedly installed on the fourth axis of the robot body 100, a mounting base plate 602 is fixedly installed on the bottom end of the mounting base 601, a mounting bracket 604 is fixedly installed on one end of the mounting bracket 604, a mounting plate 618 is fixedly installed on the bottom end of the mounting bracket 604, a voice coil Z-direction electric cylinder 605 is fixedly installed on the mounting plate 618, a voice coil electric claw 606 is fixedly installed on the telescopic end of the voice coil Z-direction electric cylinder 605, and a voice coil clamp 619 is fixedly installed on the bottom end of the voice coil electric claw 606.

[0022] Specifically, the voice coil Z-axis electric cylinder 605 can be installed on the mounting base 602 through the mounting bracket 604 and the mounting plate 618. At this time, the voice coil Z-axis electric cylinder 605 is started to move the voice coil electric claw 606 downward, thereby moving the voice coil clamping claw 619 downward, so that the voice coil body 701 can be clamped and fixed.

[0023] Example 2

[0024] See Figure 2 and Figure 3 , and on the basis of Example 1, it is further obtained that the bottom end of the mounting base 602 is fixedly mounted with a horizontal electric cylinder bracket 617, a horizontal electric cylinder 603 is fixedly mounted on the horizontal electric cylinder bracket 617, a connecting bracket 616 is fixedly mounted on the telescopic end of the horizontal electric cylinder 603, a nylon rod pushing Z-direction electric cylinder 615 is fixedly mounted on the connecting bracket 616, a push rod connecting block 621 is fixedly mounted on the telescopic end of the push rod Z-direction electric cylinder 615, and the bottom end of the push rod connecting block 621 is symmetrically fixed. It is connected to a guide rod 608, and the bottom ends of the two guide rods 608 are fixedly connected to a nylon rod push block 607, the bottom end of the mounting base 1 602 is symmetrically slidably installed with a slider 613, the bottom ends of the two sliders 613 are fixedly installed with a mounting base 2 612, the bottom ends of the two mounting base 2 612 are fixedly connected to a connecting plate 611, the bottom end of the connecting plate 611 is fixedly installed with a nylon rod electric claw 609 through a plate, and the bottom end of the nylon rod electric claw 609 is fixedly installed with a nylon rod clamp 620.

[0025] Specifically, by pushing the nylon rod Z-direction electric cylinder 615, the push rod connecting block 621 can be pushed to move, and the guide rod 608 can be pushed to move, thereby pushing the nylon rod push block 607 to move, so that the nylon rod can be pushed into the installation groove, and the horizontal electric cylinder 1 603 can push the connecting bracket 616 to move, thereby pushing the nylon rod Z-direction electric cylinder 615 to move horizontally, so that the distance between the voice coil electric claw 606 and the nylon rod electric claw 609 can be adjusted. The voice coil Z-direction electric cylinder 605 is used to adjust the relative distance between the voice coil electric claw 606 and the nylon rod clamp 620 in the Z direction.

[0026] Example 3

[0027] See Figure 2 and Figure 3 On the basis of the first and second embodiments, it is further obtained that the bottom end of the board is symmetrically fixedly connected with linear bearings 610, and the two linear bearings 610 are both set on the outer wall of the guide rod 608. A drag chain connector 614 is fixedly installed on the top of the mounting base 602, and the drag chain connector 614 is used to clamp the limit cable. The voice coil elastic wave assembly 700 includes a voice coil body 701, a elastic wave body 702, a nylon rod body 703 and a sound gauge body 704.

[0028] Specifically, the guide column 608 is limited by the linear bearing 610, the voice coil electric claw 606 clamps the gauge body 704 from the inside, and at the same time the nylon rod claw 620 clamps the nylon rod, and the robot body 100 moves to the assembly station (the gauge hole is aligned with the speaker T iron, and the nylon rod is aligned with the nylon rod mounting slot), and then the robot body 100Z descends to the voice coil body 701 to install the T iron, and the nylon rod is now directly above the mounting slot.

[0029] During actual operation, after the robot body 100 moves to the material picking station, the voice coil electric claw 606 clamps the tone gauge from the inside, and at the same time the nylon rod claw 620 clamps the nylon rod, and the robot moves to the assembly station (the tone gauge hole is aligned with the speaker T iron, and the nylon rod is aligned with the nylon rod mounting slot), and then the robot body 100Z descends to the voice coil and the T iron is installed. At this time, the nylon rod is directly above the mounting slot, and then 615 pushes the nylon rod Z-direction electric cylinder to move, driving the 607 nylon rod push block to move downward to push the nylon rod into the mounting slot. The horizontal electric cylinder 603 is used to adjust the distance between the voice coil electric claw 606 and the nylon rod electric claw 609 (for different models of products, the distance between the nylon rod and the voice coil center will be different), and the 605 voice coil Z-direction electric cylinder is used to adjust the relative distance between the voice coil electric claw 606 and the nylon rod claw 620Z (the tone gauge height will be inconsistent for different products).

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A speaker assembly assembly mechanism, comprising a robot base (500), characterized in that: A robot body (100) is fixedly mounted on the top of the robot base (500); an assembly arm (600) is mounted on the fourth axis of the robot body (100); the robot body (100) carries the entire assembly arm (600) to move; the cable on the assembly arm (600) is connected to the electric control cabinet on the robot base (500) through a drag chain roller (200); a drag chain sliding track (300) is fixedly mounted on the top of the robot base (500); a drag chain bracket (400) is slidably mounted on the drag chain sliding track (300); the drag chain bracket (400) is fixedly connected to the cable; the drag chain roller (200) is rotatably mounted on the drag chain sliding track (300); and a voice coil elastic wave component (700) is arranged below the assembly arm (600).

2. The speaker assembly assembly mechanism according to claim 1, characterized in that: The assembly arm (600) includes a mounting base (601) fixedly mounted on the fourth axis of the robot body (100), a mounting base plate (602) fixedly mounted on the bottom end of the mounting base (601), a mounting bracket (604) fixedly mounted on one end of the mounting bracket (604), a mounting plate (618) fixedly mounted on the bottom end of the mounting bracket (604), a voice coil Z-direction electric cylinder (605) fixedly mounted on the mounting plate (618), a voice coil electric claw (606) fixedly mounted on the telescopic end of the voice coil Z-direction electric cylinder (605), and a voice coil clamp (619) fixedly mounted on the bottom end of the voice coil electric claw (606).

3. The speaker assembly assembly mechanism according to claim 2, characterized in that: A horizontal electric cylinder bracket (617) is fixedly mounted on the bottom end of the mounting base plate (602), a horizontal electric cylinder (603) is fixedly mounted on the horizontal electric cylinder bracket (617), a connecting bracket (616) is fixedly mounted on the telescopic end of the horizontal electric cylinder (603), a nylon rod pushing Z-direction electric cylinder (615) is fixedly mounted on the connecting bracket (616), a push rod connecting block (621) is fixedly mounted on the telescopic end of the nylon rod pushing Z-direction electric cylinder (615), the push rod connecting block (621) is symmetrically fixedly connected to the bottom end of the push rod connecting block (621), and the bottom ends of the two guide rods (608) are fixedly connected to the nylon rod pushing blocks (607).

4. The speaker assembly assembly mechanism according to claim 3, characterized in that: The bottom end of the first mounting base plate (602) is symmetrically slidably mounted with a slider (613), the bottom ends of the two sliders (613) are fixedly mounted with the second mounting base plate (612), the bottom ends of the two second mounting base plates (612) are fixedly connected with a connecting plate (611), the bottom end of the connecting plate (611) is fixedly mounted with a nylon rod electric claw (609) through a plate, and the bottom end of the nylon rod electric claw (609) is fixedly mounted with a nylon rod clamp (620).

5. The speaker assembly assembly mechanism according to claim 4, characterized in that: The bottom end of the plate is symmetrically fixedly connected with linear bearings (610), and the two linear bearings (610) are both arranged on the outer wall of the guide rod (608).

6. The speaker assembly assembly mechanism according to claim 5, characterized in that: A towline connector (614) is fixedly mounted on the top of the installation base plate 1 (602), and the towline connector (614) is used for clamping the limiting cable.

7. The speaker assembly assembly mechanism according to claim 1, characterized in that: The voice coil elastic wave assembly (700) comprises a voice coil body (701), an elastic wave body (702), a nylon rod body (703) and a pitch gauge body (704).