Flange tapping device

By designing the conveying disc and gear assembly of the flange opening device, the simultaneous processing of multiple holes of the flange is solved, and the efficiency of batch processing of flange batches is improved.

CN223277632UActive Publication Date: 2025-08-29WUXI MICHELIN PRECISION MASCH CO LTD

Patent Information

Application Number
CN202422057324.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-08-29
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing flange opening device can only perform one hole in a single time, and cannot be suitable for mass production of flanges. The operation steps are cumbersome and time-consuming, and the processing efficiency is low.

Method used

A flange opening device is designed. Through the cooperation of components such as conveying disks, placement grooves, gears, drill rods, and springs, multiple holes of the flange are simultaneously processed, and the waiting time is used to place or take out the flange, reducing operating steps and improving processing efficiency.

Benefits of technology

The batch processing of the flange is realized, which reduces the operating steps, makes full use of the waiting time during the drilling process, and improves the processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange trepanning device which comprises a bottom plate, a machine frame is fixedly installed on the bottom plate, a conveying disc is rotationally connected to the machine frame, a plurality of containing grooves are formed in the conveying disc, a flange plate is placed in one containing groove, an installation frame is fixedly installed on the right side of the machine frame, and an air cylinder is fixedly installed at the top end of the installation frame. A support is fixedly mounted at the output end of the air cylinder, a mounting seat is fixedly mounted at the bottom end of the support, a fluted disc is rotationally connected into the mounting seat, a plurality of gears are connected to the outer side of the fluted disc in a meshed mode, drill rods are fixedly mounted at the bottom ends of the gears, and a plurality of fixing seats are fixedly mounted on the outer side of the mounting seat. According to the flange tapping device, multiple holes can be drilled in the flange plate at a time, operation steps are reduced, the flange tapping device is suitable for batch machining of the flange plate, meanwhile, the waiting time in the drilling process can be fully utilized, the flange plate can be placed or taken out, the overall machining time is saved, and therefore the machining efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange hole opening equipment, in particular to a flange hole opening device. Background Art

[0002] Flanges, also known as flanged discs or flanges, are components that connect shafts and are used to connect pipe ends. Flanges are also used on equipment inlets and outlets, such as reducer flanges, to connect two pieces of equipment. Flange production requires drilling, which necessitates the use of flange drilling equipment.

[0003] After searching, the patent publication number CN209969649U discloses a convenient flange hole-making device, including a workbench and a drilling mechanism. The top of the workbench is slidably connected to a plurality of limit rods, and the longitudinal sections of the plurality of limit rods are all F-shaped structures. The bottoms of the plurality of limit rods are welded with nut sleeves. The outer ring of the workbench is provided with a plurality of drive motors, and the output shaft of the drive motor is connected to a screw, and the screw is connected to the nut sleeve. In the utility model, by driving the servo motor to rotate, the output shaft of the servo motor is connected to the first gear plate and meshed with the second gear plate, so that the second gear plate drives the coaxial roller to rotate, so that the roller drives the flange to rotate, and changes the position of the flange at the bottom of the drilling mechanism, that is, realizes the conversion of the flange drilling position. It only needs to accurately control the rotation angle through the servo motor, which is convenient and fast.

[0004] However, this patent still has some shortcomings. In actual use, this flange hole-opening device can only open one hole in the flange at a time. Since multiple mounting holes are usually required on the flange, multiple hole-opening operations are required to complete the processing of a flange. The operation steps are cumbersome and time-consuming, and it is not suitable for mass production of flanges. The flange processing efficiency is low.

[0005] To this end, we proposed a flange opening device. Utility Model Content

[0006] The purpose of the present invention is to provide a flange hole opening device to solve the problems raised in the above background technology.

[0007] The top end of the lifting paddle shifters is fixedly mounted on the support frame, and the bottom end of the lifting paddle shifters is fixedly mounted on the support frame, and the bottom end of the lifting paddle shifters is fixedly mounted on the support frame.

[0008] Optionally, a motor is fixedly mounted on the bottom end of the frame, and an output end of the motor is fixedly mounted on the conveyor disc. The conveyor disc is driven to rotate by the motor, which is beneficial to the use of the device.

[0009] Optionally, a PLC controller is fixedly installed at the bottom end of the frame in front of the motor, and the operation of the device is conveniently controlled by the PLC controller.

[0010] Optionally, a motor is fixedly installed in the bracket, and the output end of the motor is fixedly installed on the gear disc. The motor drives the gear disc to rotate, which is beneficial to the use of the device.

[0011] Optionally, an opening is provided at the top of the frame, through which the flange can be easily dropped after drilling.

[0012] Optionally, a guide hopper is fixedly installed at the opening corresponding to the bottom end of the frame, and the bottom end of the guide hopper is set as an inclined surface. This design is convenient for the use of the equipment.

[0013] Optionally, multiple press frames are provided with holes corresponding to the drill rods, and the drill rods are easily passed through by reserving the holes.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] Through the mutual cooperation of the conveying plate, click, placement groove, mounting seat, gear, gear plate, motor, fixing seat, spring, slide, connecting rod, pressure frame and drill rod, multiple holes can be drilled on the flange at one time, reducing the operation steps. It is suitable for batch processing of flanges. At the same time, it can make full use of the waiting time during the drilling process to place or remove the flange, saving the overall processing time, thereby further improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a flange hole opening device of the utility model;

[0017] Figure 2 This is a cross-sectional view of a flange hole opening device of the utility model;

[0018] Figure 3 This is a cross-sectional view of a mounting seat in a flange hole opening device of the present invention;

[0019] Figure 4 This utility model is a flange opening device Figure 2 A magnified view of center.

[0020] In the figure: 1. Base plate; 2. Frame; 3. Conveyor plate; 4. Mounting frame; 5. PLC controller; 6. Motor; 7. Guide hopper; 8. Opening; 9. Placement slot; 10. Cylinder; 11. Mounting base; 12. Gear; 13. Spur plate; 14. Bracket; 15. Motor; 16. Fixed base; 17. Spring; 18. Slide; 19. Connecting rod; 20. Press frame; 21. Drill rod; 22. Flange. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figures 1 to 4 The utility model provides a flange hole opening device, including a base plate 1, a frame 2 is fixedly mounted on the base plate 1, a conveyor disc 3 is rotatably connected to the frame 2, a plurality of placement slots 9 are provided on the conveyor disc 3, a flange 22 is placed in one of the placement slots 9, a mounting frame 4 is fixedly mounted on the right side of the frame 2, a cylinder 10 is fixedly mounted on the top of the mounting frame 4, a bracket 14 is fixedly mounted on the output end of the cylinder 10, a mounting seat 11 is fixedly mounted on the bottom end of the bracket 14, a gear disc 1 is rotatably connected in the mounting seat 11 3. The outer side of the toothed disc 13 is meshed with a plurality of gears 12, and the bottom ends of the plurality of gears 12 are fixedly mounted with a drill rod 21. The outer side of the mounting seat 11 is fixedly mounted with a plurality of fixing seats 16, and the plurality of fixing seats 16 are slidably connected with slides 18. The bottom ends of the plurality of slides 18 are fixedly mounted with connecting rods 19, and the bottom ends of the plurality of connecting rods 19 are fixedly mounted with press frames 20. The top ends of the plurality of slides 18 are fixedly mounted with springs 17, and the top ends of the plurality of springs 17 are fixedly mounted on the top ends of the fixing seats 16.

[0023] A motor 6 is fixedly installed at the bottom end of the frame 2, and the output end of the motor 6 is fixedly installed on the conveyor disc 3. The conveyor disc 3 is driven to rotate by the motor 6, which is beneficial to the use of this equipment. A PLC controller 5 is fixedly installed at the bottom end of the frame 2 in front of the motor 6. The PLC controller 5 is convenient for controlling the operation of this equipment. A motor 15 is fixedly installed in the bracket 14, and the output end of the motor 15 is fixedly installed on the gear disc 13. The gear disc 13 is driven to rotate by the motor 15, which is beneficial to the use of this equipment. An opening 8 is provided at the top of the frame 2, and the opening 8 facilitates the falling of the flange 22 after drilling. A guide hopper 7 is fixedly installed at the bottom end of the frame 2 corresponding to the opening 8, and the bottom end of the guide hopper 7 is set to an inclined surface. This design is beneficial to the use of this equipment. Perforations are provided at the corresponding drill rods 21 on multiple pressure racks 20, and perforations are reserved to facilitate the passage of the drill rod 21.

[0024] Working principle: When in use, the flange 22 can be placed in the placement slot 9, and the device switch is turned on. At this time, the motor 6 works to drive the conveyor disc 3 to rotate, and the conveyor disc 3 rotates and transports the flange 22 to the bottom of the multiple drill rods 21. Then the cylinder 10 works to drive the bracket 14 and the mounting seat 11 to descend, so that the multiple pressing frames 20 are pressed on the flange 22, and the tension of the spring 17 rebounds to press and fix the flange 22. At the same time, the motor 15 works to drive the toothed disc 13 and the gear 12 to rotate, and the gear 12 drives the multiple drill rods 21 to rotate, so that the flange 22 can be opened. Personnel can take out the flange 22 with holes drilled or place it in other placement slots 9. When the conveyor plate 3 rotates so that the placement slot 9 corresponds to the opening 8, the drilled flange 22 will fall into the guide hopper 7 and slide out, making it convenient for the staff to take out the material. This flange hole drilling device is easy to use. Through the above-mentioned components, multiple holes can be drilled on the flange 22 at one time, reducing the operation steps. It is suitable for batch processing of flanges 22 and can make full use of the waiting time during the drilling process to place or remove the flange 22, saving the overall processing time, thereby further improving the processing efficiency.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flange hole opening device, characterized in that: The invention comprises a bottom plate (1), a frame (2) is fixedly mounted on the bottom plate (1), a conveying disc (3) is rotatably connected to the frame (2), a plurality of placement slots (9) are provided on the conveying disc (3), a flange (22) is placed in one of the placement slots (9), a mounting frame (4) is fixedly mounted on the right side of the frame (2), a cylinder (10) is fixedly mounted on the top of the mounting frame (4), a bracket (14) is fixedly mounted on the output end of the cylinder (10), a mounting seat (11) is fixedly mounted on the bottom end of the bracket (14), a toothed disc (13) is rotatably connected in the mounting seat (11), and the toothed disc (13) is fixedly mounted on the bottom end of the bracket (14). The outer side of the disk (13) is meshedly connected with a plurality of gears (12), the bottom ends of the plurality of gears (12) are fixedly mounted with a drill rod (21), the outer side of the mounting seat (11) is fixedly mounted with a plurality of fixed seats (16), the interior of the plurality of fixed seats (16) is slidably connected with a slide (18), the bottom ends of the plurality of slides (18) are fixedly mounted with a connecting rod (19), the bottom ends of the plurality of connecting rods (19) are fixedly mounted with a press frame (20), the top ends of the plurality of slides (18) are fixedly mounted with a spring (17), and the top ends of the plurality of springs (17) are fixedly mounted on the top end of the fixed seat (16).

2. A flange hole opening device according to claim 1, characterized in that: A motor (6) is fixedly mounted on the bottom end of the frame (2), and an output end of the motor (6) is fixedly mounted on the conveying tray (3).

3. A flange hole opening device according to claim 2, characterized in that: A PLC controller (5) is fixedly installed at the bottom end of the frame (2) in front of the motor (6).

4. A flange hole opening device according to claim 1, characterized in that: A motor (15) is fixedly mounted in the bracket (14), and an output end of the motor (15) is fixedly mounted on the gear disc (13).

5. The flange hole opening device according to claim 1, characterized in that: An opening (8) is provided at the top of the frame (2).

6. The flange hole opening device according to claim 1, characterized in that: A guide hopper (7) is fixedly mounted at the bottom end of the frame (2) corresponding to the opening (8), and the inner bottom end of the guide hopper (7) is configured as an inclined surface.

7. The flange hole opening device according to claim 1, characterized in that: A plurality of the pressing frames (20) are provided with holes corresponding to the drill rods (21).

Citation Information

Patent Citations

  • Convenient flange tapping device

    CN209969649U

Cited By

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    CN120921457A

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