Grinding wheel sludge cleaning device for stainless steel mirror plate
By combining swing and bubble impact mechanism, the problem of stubborn sludge on the surface of the grinding wheel is difficult to remove, achieving a more thorough cleaning effect.
Patent Information
- Application Number
- CN202422518254.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-17
AI Technical Summary
In the prior art, it is difficult to completely remove the stubborn sludge on the surface of the grinding wheel by soaking and cleaning alone, which affects the cleaning effect.
The design of combining a swing mechanism and a bubble impact mechanism is adopted. The swing mechanism makes the grinding wheel swing up and downward, and the bubble impact mechanism forms fine bubbles in the cleaning liquid to enhance the cleaning effect.
It significantly improves the sludge cleaning effect on the surface of the grinding wheel, ensuring that both stubborn sludge and fine sludge can be effectively removed.
Smart Images

Figure CN223277775U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning sludge from grinding wheels of stainless steel mirror plate materials, in particular to a device for cleaning sludge from grinding wheels of stainless steel mirror plate materials. Background Art
[0002] Mirror stainless steel, also known as mirrored panels, is polished with abrasive fluid using polishing equipment to achieve a mirror-like finish. Applications: Primarily used in architectural decoration, elevator, industrial, and facility decoration, among other stainless steel products. Mirror stainless steel requires grinding equipment during processing, and after processing, the grinding wheel will retain a certain amount of sludge. This is typically removed, placed in a cleaning tank, and then soaked in cleaning fluid for cleaning.
[0003] Publication number "CN219325130U" provides a device for cleaning sludge from grinding wheels of stainless steel mirror plate materials, comprising a movable base, a vertical electric slide rail 1 being mounted on one side of the upper end of the movable base, an electric push rod being fixed to the sliding block of the electric slide rail 1, a telescopic portion of the electric push rod being connected to an electric slide rail 2, the electric slide rail 2 being provided with two sliding blocks that can move in the same direction or in opposite directions, and the two sliding blocks on the electric slide rail 2 being respectively connected to a cleaning cover, a U-shaped brush plate being mounted in the middle of the cleaning cover, cleaning nozzles being arranged on both sides of the U-shaped brush plate in the cleaning cover, and a water storage chamber being provided in the U-shaped brush plate that is connected to the cleaning nozzles. The beneficial effect is that the utility model can automatically clean the sludge on the grinding wheel when the grinding wheel is disassembled, greatly improving the efficiency of the device in cleaning the sludge on the grinding wheel used for processing stainless steel mirror plate materials.
[0004] However, the above device still has the following problems during implementation:
[0005] However, it is difficult to clean the sludge on the surface of the grinding wheel only by soaking and cleaning. Some stubborn sludge will remain on the surface of the grinding wheel, thereby affecting the effect of sludge cleaning. Utility Model Content
[0006] The purpose of the utility model is to provide a device for cleaning sludge from a grinding wheel of a stainless steel mirror plate to solve the problems raised in the above background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] A device for cleaning grinding wheel sludge from stainless steel mirror plate material, comprising a cleaning box, four support seats fixedly connected to the bottom of the cleaning box, a U-shaped placement rack provided inside the cleaning box, a support rack fixedly connected to one side of the cleaning box, and a swing mechanism provided on one side of the support rack;
[0009] The swing mechanism includes a motor fixedly mounted on one side of the support frame, the output end of the motor passes through one side of the support frame and is fixedly connected to a rotating block, one side of the rotating block is fixedly connected to a transmission rod, the surface of the transmission rod is sleeved with a transmission block, one side of the transmission block is provided with a transmission groove for use with the transmission rod, the transmission block is fixedly connected to the U-shaped placement frame through a connecting frame, and a bubble impact mechanism is provided at the bottom of the transmission block.
[0010] Preferably, the bubble impact mechanism includes a bubble compression box fixedly connected to the bottom of the cleaning box, the top of the bubble compression box is fixedly connected to the exhaust pipe through a one-way pressure valve, one side of the bubble compression box is fixedly connected to the transmission pipe through a first one-way valve, one end of the transmission pipe is fixedly connected to the air collecting box, one side of the air collecting box is fixedly connected to one side of the cleaning box, and the other side of the air collecting box is fixedly connected to the air intake pipe through a second one-way valve, a push block is provided inside the air collecting box, the top of the push block is fixedly connected to a push rod, and the top of the push rod is fixedly connected to the bottom of the transmission block.
[0011] Preferably, a piston is fixedly connected to the bottom of the pushing block, and the outer surface of the piston is in contact with the inner wall of the air collecting box.
[0012] Preferably, a protective cover is fixedly connected to the surface of the exhaust pipe, and a plurality of diversion holes are opened on the surface of the protective cover.
[0013] Preferably, a guide block is fixedly connected to one side of the cleaning box, and a guide groove for use with a guide rod is opened on one side of the connecting frame.
[0014] Preferably, the top of the U-shaped placement rack is fixedly connected to a positioning rack, the inner wall of the positioning rack is provided with a pressure plate, the bottom of the pressure plate is fixedly connected to a rubber pad, the top of the pressure plate is fixedly connected to two springs, and the top of the spring is fixedly connected to the inner wall of the positioning rack.
[0015] Preferably, the top of the pressure plate is fixedly connected to a pulling rod, the top of the pulling rod passes through the top of the positioning frame and is fixedly connected to a pulling ring.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. The utility model is provided with a swing mechanism. By pulling the pull ring upward, the pull rod and the pressure plate can be driven to move upward. Then the grinding wheel is placed on the U-shaped placement rack. The elastic force generated by the spring pushes the pressure plate to fix the grinding wheel. Then the motor is started to drive the rotating block and the transmission rod to rotate. Figure 6As shown, when the transmission rod rotates, its surface will squeeze the inner wall of the transmission groove, driving the transmission block and the connecting frame to move back and forth up and down, and the connecting frame will drive the U-shaped placement frame and the grinding wheel to swing back and forth up and down. The sludge adhered to the surface of the grinding wheel falls into the cleaning liquid in the cleaning box through the swing, thereby improving the cleaning effect.
[0018] 2. The utility model is provided with a bubble impact mechanism, which can drive the push rod, push block and piston to move upward when the transmission block moves upward. At this time, the air collecting box is under negative pressure, and the gas will enter the air collecting box through the intake pipe. When the transmission block moves downward, it will drive the push rod, push block and piston to move downward, compressing the gas in the air collecting box, so that the gas enters the bubble compression box through the transmission pipe, and circulates. When the air pressure in the bubble compression box is greater than the limit of the one-way pressure valve, the gas will be ejected from the exhaust pipe, forming bubbles in the cleaning liquid, and then become tiny bubbles through the diversion hole, impacting the surface of the grinding wheel, further improving the effect of cleaning sludge. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0020] Figure 2 It is a side-sectional perspective view of the main structure of the utility model;
[0021] Figure 3 It is a three-dimensional diagram of the swing mechanism and bubble impact mechanism of the utility model;
[0022] Figure 4 A perspective view of the gas collecting box of the present invention;
[0023] Figure 5 A three-dimensional diagram of the pressing plate of the present utility model;
[0024] Figure 6 This is a trajectory diagram of the movement of the local structure of the utility model.
[0025] In the figure: 1. Cleaning box; 2. Support seat; 3. U-shaped placement rack; 4. Support rack; 5. Motor; 6. Rotating block; 7. Transmission rod; 8. Transmission block; 9. Transmission groove; 10. Connecting rack; 11. Bubble compression box; 12. Exhaust pipe; 13. Transmission pipe; 14. Gas collecting box; 15. Inlet pipe; 16. Push block; 17. Push rod; 18. Piston; 19. Protective cover; 20. Diverter hole; 21. Guide block; 22. Guide groove; 23. Positioning rack; 24. Press plate; 25. Rubber pad; 26. Spring; 27. Pull rod; 28. Pull ring. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1 - Figure 6 , the utility model provides a technical solution:
[0028] Example 1:
[0029] A device for cleaning grinding wheel sludge from stainless steel mirror plate material includes a cleaning box 1, four support seats 2 are fixedly connected to the bottom of the cleaning box 1, a U-shaped placement rack 3 is provided inside the cleaning box 1, a support rack 4 is fixedly connected to one side of the cleaning box 1, and a swing mechanism is provided on one side of the support rack 4;
[0030] The swing mechanism includes a motor 5 fixedly mounted on one side of the support frame 4. The output end of the motor 5 passes through one side of the support frame 4 and is fixedly connected to a rotating block 6. One side of the rotating block 6 is fixedly connected to a transmission rod 7. The surface of the transmission rod 7 is provided with a transmission block 8. One side of the transmission block 8 is provided with a transmission groove 9 for use with the transmission rod 7. The transmission block 8 is fixedly connected to the U-shaped placement frame 3 through a connecting frame 10. A bubble impact mechanism is provided at the bottom of the transmission block 8.
[0031] In this embodiment, it is considered that it is difficult to clean the sludge on the surface of the grinding wheel by soaking and cleaning alone, and some stubborn sludge will remain on the surface of the grinding wheel, thereby affecting the sludge cleaning effect. Therefore, a swing mechanism is provided, which can drive the pull ring 28 upward to drive the pull rod 27 and the pressure plate 24 to move upward, and then the grinding wheel is placed on the U-shaped placement rack 3. The elastic force generated by the spring 26 pushes the pressure plate 24 to fix the grinding wheel, and then the motor 5 is started to drive the rotating block 6 and the transmission rod 7 to rotate. Figure 6 As shown, when the transmission rod 7 rotates, its surface squeezes the inner wall of the transmission groove 9, driving the transmission block 8 and the connecting frame 10 to move back and forth, and the connecting frame 10 drives the U-shaped placement frame 3 and the grinding wheel to swing back and forth. The swinging causes the sludge adhering to the surface of the grinding wheel to fall into the cleaning liquid in the cleaning box 1, thereby improving the cleaning effect;
[0032] Solve the problem that it is difficult to clean the sludge on the surface of the grinding wheel by soaking cleaning alone, and some stubborn sludge will remain on the surface of the grinding wheel, thus affecting the sludge cleaning effect;
[0033] It should be noted that the cleaning solution is well known to those skilled in the art, so it will not be described in detail. Figure 6 Where S is the moving trajectory of the transmission rod 7, and S2 is the moving trajectory of the transmission block 8.
[0034] A guide block 21 is fixedly connected to one side of the cleaning box 1, and a guide groove 22 for use with the guide rod is opened on one side of the connecting frame 10.
[0035] In this embodiment, by providing the guide block 21 and the guide groove 22, when the transmission rod 7 rotates to transmit the transmission block 8, the transmission block 8 and the connecting frame 10 and other structures are limited to move only along the track limit of the sliding block and the sliding groove, thereby limiting the movement track and improving the stability during the movement process.
[0036] The top of the U-shaped placement rack 3 is fixedly connected to a positioning rack 23, the inner wall of the positioning rack 23 is provided with a pressure plate 24, the bottom of the pressure plate 24 is fixedly connected to a rubber pad 25, the top of the pressure plate 24 is fixedly connected to two springs 26, and the top of the spring 26 is fixedly connected to the inner wall of the positioning rack 23.
[0037] In this embodiment, by providing a positioning frame 23, a pressure plate 24, a rubber pad 25 and a spring 26, the elastic force generated by the spring 26 can drive the pressure plate 24 and the rubber pad 25 to press and fix the grinding wheel, thereby preventing the grinding roller from falling when the U-shaped placement frame 3 swings.
[0038] A pull rod 27 is fixedly connected to the top of the pressure plate 24 . The top of the pull rod 27 passes through the top of the positioning frame 23 and is fixedly connected to a pull ring 28 .
[0039] In this embodiment, by providing a pull rod 27 and a pull ring 28, the pull ring 28 can be pulled to drive the pull rod 27 and the pressure plate 24 and other structures to move upward, providing a placement space for the grinding wheel, thereby facilitating the fixation of the grinding wheel.
[0040] Example 2:
[0041] On the basis of Example 1, the swing mechanism in this embodiment can make the grinding wheel swing up and down in the cleaning liquid, thereby improving the effect of cleaning sludge, but some fine sludge will exist in the gap on the grinding wheel and cannot be cleaned. The bubble impact mechanism in this application includes a bubble compression box 11 fixedly connected to the bottom of the cleaning box 1, and the top of the bubble compression box 11 is fixedly connected to the exhaust pipe 12 through a one-way pressure valve. One side of the bubble compression box 11 is fixedly connected to the transmission pipe 13 through a first one-way valve. One end of the transmission pipe 13 is fixedly connected to the air collecting box 14. One side of the air collecting box 14 is fixedly connected to one side of the cleaning box 1, and the other side of the air collecting box 14 is fixedly connected to the air intake pipe 15 through a second one-way valve. A push block 16 is provided inside the air collecting box 14, and the top of the push block 16 is fixedly connected to the push rod 17. The top of the push rod 17 is fixedly connected to the bottom of the transmission block 8.
[0042] In this embodiment, it is taken into consideration that, by providing a bubble impact mechanism, when the transmission block 8 moves upward, it will drive the push rod 17, the push block 16 and the piston 18 to move upward. At this time, the air collecting box 14 is under negative pressure, and the gas will enter the air collecting box 14 through the air inlet pipe 15. When the transmission block 8 moves downward, it will drive the push rod 17, the push block 16 and the piston 18 to move downward, compressing the gas in the air collecting box 14, so that the gas passes through the transmission pipe 13 and enters the bubble compression box 11. In this way, the cycle continues. When the air pressure in the bubble compression box 11 is greater than the limit of the one-way pressure valve, the gas will be ejected from the exhaust pipe 12, forming bubbles in the cleaning liquid, and then passing through the diverter hole 20 to become tiny bubbles, impacting the surface of the grinding wheel, further improving the effect of cleaning sludge.
[0043] Solve the problem that some fine sludge exists in the gaps on the grinding wheel and cannot be cleaned;
[0044] It should be noted that the first one-way valve is a valve that can only allow air to enter the bubble compression box 11 , and the second one-way valve is a valve that can only allow air to enter the air collecting box 14 .
[0045] A piston 18 is fixedly connected to the bottom of the push block 16 , and an outer surface of the piston 18 contacts the inner wall of the air collecting box 14 .
[0046] In this embodiment, by providing the piston 18, it is possible to ensure that the air collecting box 14 is a sealed cavity, so that when the piston 18 moves, the air collecting box can be reasonably exhausted and air can be taken in.
[0047] A protective cover 19 is fixedly connected to the surface of the exhaust pipe 12 , and a plurality of diversion holes 20 are opened on the surface of the protective cover 19 .
[0048] In this embodiment, the protective cover 19 and the diversion hole 20 are provided to prevent sludge from entering the exhaust pipe 12. After the exhaust pipe 12 sprays gas, the diversion hole 20 can disperse the gas to form more and smaller bubbles to impact the grinding wheel.
[0049] Working principle: The user pulls the pull ring 28 upwards, driving the pull rod 27 and the pressure plate 24 to move upwards, and then places the grinding wheel on the U-shaped placement rack 3. The elastic force generated by the spring 26 pushes the pressure plate 24 to fix the grinding wheel, and then starts the motor 5 to drive the rotating block 6 and the transmission rod 7 to rotate. Figure 6 As shown, when the transmission rod 7 rotates, its surface squeezes the inner wall of the transmission groove 9, driving the transmission block 8 and the connecting frame 10 to move back and forth, and the connecting frame 10 drives the U-shaped placement frame 3 and the grinding wheel to swing back and forth. The swinging causes the sludge adhering to the surface of the grinding wheel to fall into the cleaning liquid in the cleaning box 1, thereby improving the cleaning effect;
[0050] When the transmission block 8 moves upward, it will drive the push rod 17, the push block 16 and the piston 18 to move upward. At this time, the air collecting box 14 is under negative pressure, and the gas will enter the air collecting box 14 through the air inlet pipe 15. When the transmission block 8 moves downward, it will drive the push rod 17, the push block 16 and the piston 18 to move downward, compressing the gas in the air collecting box 14, so that the gas passes through the transmission pipe 13 and enters the bubble compression box 11. In this way, the cycle continues. When the air pressure in the bubble compression box 11 is greater than the limit of the one-way pressure valve, the gas will be ejected from the exhaust pipe 12, forming bubbles in the cleaning liquid, and then pass through the diversion hole 20 to become tiny bubbles, impacting the surface of the grinding wheel, further improving the effect of cleaning sludge.
[0051] It should be noted that the motor 5 is a device or equipment existing in the prior art, or a device or equipment that can be realized in the prior art, and the specific composition and principle of the power supply of the motor 5 are clear to those skilled in the art, so they will not be described in detail.
[0052] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for cleaning grinding wheel sludge from stainless steel mirror plate, characterized by: The cleaning box (1) comprises four support seats (2) fixedly connected to the bottom of the cleaning box (1), a U-shaped placement rack (3) is provided inside the cleaning box (1), a support rack (4) is fixedly connected to one side of the cleaning box (1), and a swing mechanism is provided on one side of the support rack (4); The swing mechanism comprises a motor (5) fixedly mounted on one side of the support frame (4); an output end of the motor (5) passes through one side of the support frame (4) and is fixedly connected to a rotating block (6); one side of the rotating block (6) is fixedly connected to a transmission rod (7); a transmission block (8) is sleeved on the surface of the transmission rod (7); a transmission groove (9) for use with the transmission rod (7) is provided on one side of the transmission block (8); the transmission block (8) is fixedly connected to the U-shaped placement frame (3) at a connection point via a connecting frame (10); and a bubble impact mechanism is provided at the bottom of the transmission block (8).
2. The device for cleaning grinding wheel sludge from stainless steel mirror plate according to claim 1, characterized in that: The bubble impact mechanism comprises a bubble compression box (11) fixedly connected to the bottom of the cleaning box (1); the top of the bubble compression box (11) is fixedly connected to an exhaust pipe (12) through a one-way pressure valve; one side of the bubble compression box (11) is fixedly connected to a transmission pipe (13) through a first one-way valve; one end of the transmission pipe (13) is fixedly connected to an air collecting box (14); one side of the air collecting box (14) is fixedly connected to one side of the cleaning box (1); the other side of the air collecting box (14) is fixedly connected to an air intake pipe (15) through a second one-way valve; a push block (16) is provided inside the air collecting box (14); the top of the push block (16) is fixedly connected to a push rod (17); the top of the push rod (17) is fixedly connected to the bottom of the transmission block (8).
3. The device for cleaning grinding wheel sludge from stainless steel mirror plate according to claim 2, characterized in that: The bottom of the pushing block (16) is fixedly connected to a piston (18), and the outer surface of the piston (18) is in contact with the inner wall of the air collecting box (14).
4. The device for cleaning grinding wheel sludge from stainless steel mirror plate according to claim 2, characterized in that: A protective cover (19) is fixedly connected to the surface of the exhaust pipe (12), and a plurality of diversion holes (20) are opened on the surface of the protective cover (19).
5. The device for cleaning grinding wheel sludge from stainless steel mirror plate according to claim 1, characterized in that: A guide block (21) is fixedly connected to one side of the cleaning box (1), and a guide groove (22) used in conjunction with a guide rod is provided on one side of the connecting frame (10).
6. The device for cleaning grinding wheel sludge from stainless steel mirror plate according to claim 1, characterized in that: The top of the U-shaped placement rack (3) is fixedly connected to a positioning rack (23), the inner wall of the positioning rack (23) is provided with a pressing plate (24), the bottom of the pressing plate (24) is fixedly connected to a rubber pad (25), the top of the pressing plate (24) is fixedly connected to two springs (26), and the top of the spring (26) is fixedly connected to the inner wall of the positioning rack (23).
7. The device for cleaning grinding wheel sludge from stainless steel mirror plate according to claim 6, characterized in that: The top of the pressure plate (24) is fixedly connected to a pulling rod (27), and the top of the pulling rod (27) passes through the top of the positioning frame (23) and is fixedly connected to a pulling ring (28).
Citation Information
Patent Citations
Grinding wheel sludge cleaning device for stainless steel mirror plate
CN219325130U