Product displacement structure
Through the product displacement structure driven by servo motors and precision slide rails, the accuracy, speed and flexibility of the traditional displacement structure are solved, high-precision, rapid response and multi-angle displacement are achieved, and the detection efficiency and reliability of the automated production line are improved.
Patent Information
- Application Number
- CN202421704894.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The traditional product displacement structure has problems such as insufficient accuracy, limited speed, poor flexibility and high maintenance costs, which are difficult to meet the high-precision, rapid response and multi-angle displacement requirements of modern automated production lines.
The servo motor and precision slide rail are used as power sources to achieve synchronous motion through belt transmission. Combined with the slide rails in the X-axis and Y-axis directions, it is equipped with visual inspection equipment to achieve multi-degree of freedom displacement and high-precision positioning.
It improves the accuracy and speed of product displacement, meets the multi-angle inspection needs of complex products, reduces the failure rate and maintenance costs, and improves the degree of automation of the production line and the accuracy of the inspection results.
Smart Images

Figure CN223277799U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product detection, in particular to a product displacement structure. Background Art
[0002] In the field of product manufacturing and testing, especially in automated production lines, product positioners play a crucial role. They are responsible for moving products from one location to another for subsequent processing, testing, or packaging. With the continuous advancement of industrial automation, higher requirements are placed on the accuracy, speed, and flexibility of product positioners. Traditional manual or mechanical positioners are no longer able to meet the demands of modern production lines. Therefore, automated product positioners based on servo motors and precision slides have emerged.
[0003] Defects of existing product displacement structure:
[0004] 1. Insufficient precision: Due to the wear and clearance of transmission components, traditional mechanical displacement structures often find it difficult to meet high-precision positioning requirements, affecting the accuracy of the test results.
[0005] 2. Speed limitation: Manual or mechanical displacement structures are greatly limited in movement speed and cannot quickly respond to changes in the rhythm of the production line, reducing overall production efficiency.
[0006] 3. Poor flexibility: Traditional displacement structures can often only achieve simple linear or rotational motion, which makes it difficult to meet the multi-angle and multi-position displacement requirements during complex product inspection processes.
[0007] 4. High maintenance cost: The wear and failure rate of mechanical parts are high, resulting in increased maintenance costs and long maintenance cycles, affecting the normal operation of the production line. Utility Model Content
[0008] The purpose of the present invention is to provide a product displacement structure to solve the problems raised in the above background technology.
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a product displacement structure includes a testing platform, a first slide rail is fixedly installed on the front and rear positions of the top of the testing platform, the front and rear ends of the bottom of the first slide rail are slidably connected to a support seat 1 through a slider 1, the tops of the two support seats 1 are fixedly installed with a mounting seat 1, a servo motor 1 is fixedly installed on the left side of one of the support seats 1, a cross plate is fixedly installed on both ends of the left end of the top of the testing platform, a second slide rail is fixedly installed on the cross plate, the left and right ends of the top of the second slide rail are slidably connected to a support seat 2 through a slider 2, a mounting seat 2 is fixedly installed on the top of the support seat 2, and a servo motor 2 is fixedly installed on the rear side of one of the support seats 2.
[0010] Four groups of visual inspection equipment are fixedly mounted on both the mounting seat 1 and the mounting seat 2, and each group of visual inspection equipment is provided with four.
[0011] A threaded rod 1 is provided between the two support seats 1, and a threaded rod 2 is provided between the two support seats 2. Both ends of the threaded rod 1 and the threaded rod 2 are fixed on the detection table through bearing seats. The servo motor 1 and the servo motor 2 are respectively fixedly connected to the bearing seats, and guide wheels are fixedly provided on the servo motor 1 and the servo motor 2, the front end of the threaded rod 1, and the left end of the threaded rod 2.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. High-precision positioning: Using servo motors and precision threaded rods as the power source and transmission components, and achieving synchronous motion through belt drive, it effectively eliminates transmission gaps and wear problems, ensuring high-precision positioning of product displacement. This helps improve the accuracy and reliability of detection results.
[0014] 2. Fast response: Servo motors have the characteristics of fast start and stop, which can quickly respond to changes in the rhythm of the production line and achieve rapid product position change. This helps to improve the overall efficiency and flexibility of the production line.
[0015] 3. Multi-degree-of-freedom displacement: Driven by two-way slide rails and servo motors, this displacement structure enables free movement of products in the X and Y axes. Even more complex motion trajectories can be achieved by adjusting the servo motor control strategy. This helps meet the multi-angle and multi-position displacement requirements during complex product inspection processes.
[0016] 4. High reliability: Components such as servo motors and precision slides have high reliability and durability, reducing failure rates and maintenance costs. At the same time, through reasonable structural design and material selection, the stability and durability of the entire displacement structure are improved.
[0017] 5. Easy to integrate and automate: The displacement structure is easy to integrate with existing automated production lines and can be operated automatically through programming control. This helps reduce manual intervention and improve the automation and intelligence level of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the utility model after the mounting base is removed;
[0020] Figure 3 It is a schematic diagram of the utility model after displacement.
[0021] In the figure: 1. Inspection table; 2. Horizontal board; 3. Servo motor 1; 4. Mounting seat 1; 5. Mounting seat 2; 6. Visual inspection equipment; 7. Servo motor 2; 8. Support seat 1; 9. Threaded rod 1; 10. First slide rail; 11. Support seat 2; 12. Threaded rod 2; 13. Second slide rail. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-3 The utility model provides a technical solution: a product displacement structure, including a testing platform 1, a first slide rail 10 is fixedly installed on the front and rear positions of the top of the testing platform 1, and the front and rear ends of the bottom of the first slide rail 10 are slidably connected to a support seat 8 through a slider 1, and the tops of the two support seats 8 are fixedly installed with a mounting seat 4, and a servo motor 3 is fixedly installed on the left side of one of the support seats 8. A horizontal plate 2 is fixedly installed on both ends of the left end of the top of the testing platform 1, and a second slide rail 13 is fixedly installed on the horizontal plate 2. The left and right ends of the top of the second slide rail 13 are slidably connected to a support seat 2 11 through a slider 2, and a mounting seat 2 5 is fixedly installed on the top of the support seat 2 11, and a servo motor 2 7 is fixedly installed on the rear side of one of the support seats 2 11.
[0024] Four groups of visual inspection devices 6 are fixedly mounted on both the mounting seat 1 4 and the mounting seat 2 5 , and each group of visual inspection devices 6 is provided with four.
[0025] A threaded rod 1 9 is provided between the two support seats 1 8, and a threaded rod 2 12 is provided between the two support seats 2 11. Both ends of the threaded rod 1 9 and the threaded rod 2 12 are fixed on the detection platform 1 through bearing seats. The servo motor 1 3 and the servo motor 2 7 are respectively fixedly connected to the bearing seats, and the servo motor 1 3 and the servo motor 2 7 as well as the front end 9 of the threaded rod 1 and the left end of the threaded rod 2 12 are fixedly provided with guide wheels, and the two guide wheels are connected by belt transmission.
[0026] Testing table 1: As the basic platform of the entire testing system, it carries all testing equipment and products to be tested.
[0027] The first slide rail 10 and the second slide rail 13 provide sliding tracks in the X-axis and Y-axis directions respectively, supporting the smooth movement of the support base 1 8 and the support base 2 11.
[0028] Support seat 1 8 and support seat 2 11 are connected to the slide rail through slider 1 and slider 2 respectively, carry the mounting seat and the visual inspection equipment thereon, and move with the drive of the servo motor.
[0029] Servo motor 1 3 and servo motor 2 7: as the power source, the precise movement of the support base is achieved through belt transmission and threaded rod.
[0030] Threaded rod 1 9 and threaded rod 2 12 are connected to the support base through threads, converting the rotational motion of the servo motor into the linear motion of the support base.
[0031] Mounting base 1 4 and mounting base 2 5: fix the visual inspection equipment to ensure its stability and accuracy during movement.
[0032] Visual inspection equipment 6: Performs actual inspection tasks, including but not limited to dimensional measurement and defect identification. Visual inspection equipment typically utilizes advanced machine vision technology, including image acquisition devices such as CCD and CMOS cameras, as well as image processing algorithms and software. These devices enable rapid and accurate inspection of a variety of product parameters, including appearance, dimensions, and defects.
[0033] Through the coordinated operation of two servo motors, the visual inspection equipment 6 on mounting base 1 4 and mounting base 2 5 can be combined into multiple inspection paths, enabling all-round or multi-angle inspection of products. In particular, through the "8-row to 4-row" approach, using the precise control of servo motors, products that may have been arranged in a single row or irregularly can be gradually transformed into four rows or other arrangements that are more convenient for inspection.
[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A product displacement structure, comprising a testing platform (1), characterized in that: A first slide rail (10) is fixedly installed at the front and rear positions of the top of the detection platform (1), and the front and rear ends of the bottom of the first slide rail (10) are slidably connected to a support seat (8) through a slider. The tops of the two support seats (8) are fixedly installed with a mounting seat (4), and a servo motor (3) is fixedly installed on the left side of one of the support seats (8). A cross plate (2) is fixedly installed at both ends of the left end of the top of the detection platform (1), and a second slide rail (13) is fixedly installed on the cross plate (2). The left and right ends of the top of the second slide rail (13) are slidably connected to a support seat (11) through a slider. A mounting seat (5) is fixedly installed on the top of the support seat (11), and a servo motor (7) is fixedly installed on the rear side of one of the support seats (11).
2. The product displacement structure according to claim 1, characterized in that: Four sets of visual inspection devices (6) are fixedly mounted on both the mounting seat 1 (4) and the mounting seat 2 (5), and each set of visual inspection devices (6) is provided with four.
3. The product displacement structure according to claim 1, characterized in that: A threaded rod 1 (9) is provided between the two support seats 1 (8), and a threaded rod 2 (12) is provided between the two support seats 2 (11). Both ends of the threaded rod 1 (9) and the threaded rod 2 (12) are fixed on the detection table (1) through bearing seats. The servo motor 1 (3) and the servo motor 2 (7) are respectively fixedly connected to the bearing seats, and the servo motor 1 (3) and the servo motor 2 (7) as well as the front end (9) of the threaded rod 1 and the left end of the threaded rod 2 (12) are fixedly provided with guide wheels.