Positioning and clamping device for injection molded part

Through the screw rotation controlled by the double-head drive part and the servo motor, combined with the pressure sensor and guide mechanism, the automatic clamping and tightness adjustment of the injection molded parts is achieved, which solves the problems of low automation and unstable clamping caused by manual operation in the prior art, and improves the detection automation and protection effect.

CN223277847UActive Publication Date: 2025-08-29WUHAN ZHUOMAI PLASTIC TECH CO LTD

Patent Information

Application Number
CN202422672468.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-08-29
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing injection molded parts clamping devices rely on manual operation, resulting in low automation of the inspection process and difficult to control clamping tightness, which may damage injection molded parts and increase production costs.

Method used

The screw rotation is controlled by double-headed drive parts and servo motors, combined with pressure sensors and guide mechanisms, automatic clamping and real-time tightness adjustment are achieved, rubber pads are used to increase flexibility protection, and the operation is carried out through the observation window monitoring mechanism.

Benefits of technology

Improve the automation level of the inspection process, ensure moderate clamping tightness, protect injection molded parts, reduce production costs and improve the accuracy of inspection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an injection molding part positioning and clamping device, and belongs to the technical field of tool assistive devices, the injection molding part positioning and clamping device comprises four groups of supporting legs, a transverse plate is fixedly mounted at the top ends of the four groups of supporting legs, a rectangular box is fixedly mounted at the bottom end of the transverse plate, a support is fixedly mounted at the bottom end of the transverse plate and located in the rectangular box, and a double-head driving part is fixedly mounted at the bottom of the support; screw rods are fixedly mounted at two groups of output ends of the double-head driving piece; the to-be-detected injection molding part is placed in the clamping groove, it is ensured that the protruding part of the injection molding part is matched with the clamping groove, the two sets of screws are driven to rotate through the double-head driving part, the threads of the two sets of screws are opposite in direction, and therefore the two sets of moving blocks and clamping plates move towards the injection molding part; according to the utility model, the two groups of clamping plates are driven to automatically clamp the injection molding part to be detected, so that the automation level of the detection process is improved, the clamping tightness can be conveniently controlled, the protection on the injection molding part is enhanced, and the production cost is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of tooling and auxiliary tools, and in particular to a positioning and clamping device for injection molded parts. Background Art

[0002] In the published patent document with announcement number CN207717112U, an injection molded part clamping device is provided, which relates to the field of tooling and auxiliary tools, including an operating platform for placing injection molded part samples to be tested, and the upper end face of the operating platform is provided with symmetrically distributed clamping mechanisms, and a clamping interval is formed between the two clamping mechanisms. The upper end face of the operating platform is provided with symmetrically distributed guide grooves, and the clamping mechanism includes a pressure plate, a clamping plate, a screw, a screw seat and an operating handle. The lower end face of the pressure plate is provided with an L-shaped guide block, and the lower end of the L-shaped guide block is equipped with a roller through a supporting foot. The end face of the operating platform is provided with a clamping groove distributed perpendicular to the guide groove. The utility model has a simple structure and low manufacturing cost. The positioning of the injection molded part samples to be tested is stable, and injection molded part samples to be tested of different sizes can be positioned, and the application flexibility is high.

[0003] When the above device is actually used, the positioning of the injection molded part sample to be tested is performed by manually rotating the operating handle, which reduces the automation level of the testing process. In addition, reliance on manual operation makes it difficult to control the clamping tightness, which is not conducive to the accuracy of the test results. It may also cause unnecessary damage to the injection molded part sample to be tested, increasing production costs. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the present application provides an injection molded part positioning and clamping device that overcomes the shortcomings of the existing technology and aims to solve the problem that when the above device is actually used, the injection molded part sample to be tested is positioned by manually rotating the operating handle, which reduces the level of automation of the testing process. In addition, reliance on manual operation makes it difficult to control the clamping tightness, which is not conducive to the accuracy of the test results. It may also cause unnecessary damage to the injection molded part sample to be tested, thereby increasing production costs.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solution: an injection molded part positioning and clamping device, comprising four groups of legs, wherein the top ends of the four groups of legs are fixedly installed with a horizontal plate, the bottom end of the horizontal plate is fixedly installed with a rectangular box, the bottom end of the horizontal plate is located inside the rectangular box and a bracket is fixedly installed, a double-headed driving member is fixedly installed at the bottom of the bracket, two groups of output ends of the double-headed driving member are fixedly installed with screws, two groups of rotating seats are fixedly installed inside the rectangular box, the ends of the two groups of screws away from the double-headed driving member are rotatably connected to the interior of the adjacent rotating seat, the outer surfaces of the two groups of screws are threadedly connected with a moving block, a fixed rod is fixedly installed on the top of the moving block, two groups of sliding grooves matching the two groups of fixed rods are respectively opened inside the horizontal plate, and the top ends of the two groups of fixed rods are respectively penetrated by the two groups of sliding grooves, and the opposite surfaces of the two groups of fixed rods are fixedly installed with clamping plates, the top of the horizontal plate is located between the two groups of sliding grooves and a fixed seat is fixedly installed, and a slot is provided in the middle of the fixed seat.

[0006] By adopting the above technical solution, the injection molded part to be inspected is placed in the card slot to ensure that the raised part of the injection molded part matches the card slot. The two sets of screws are driven to rotate by the double-headed driving member, and the threads of the two sets of screws are in opposite directions, so that the two sets of moving blocks and the clamping plates move toward the injection molded part. By presetting the double-headed driving member, it drives the two sets of clamping plates to automatically clamp the injection molded part to be inspected, thereby improving the automation level of the inspection process, and at the same time facilitating the control of the clamping tightness, strengthening the protection of the injection molded parts, and helping to reduce production costs.

[0007] As a preferred technical solution of the present application, a guide mechanism is provided inside the rectangular box, and the guide mechanism includes a guide rod, which is fixedly installed inside the rectangular box and located directly below the screw rod. The outer surface of the guide rod is slidably connected with two groups of guide blocks, and the top ends of the two groups of guide blocks are fixedly connected with connecting rods, and the top ends of the two groups of connecting rods are respectively fixedly connected to the bottom ends of the two groups of moving blocks.

[0008] 1. By adopting the above technical solution, when the moving block moves, the guide block is driven to slide on the outer surface of the guide rod through the connecting rod. At the same time, the guide block plays a guiding role in the movement of the moving block, which is conducive to the stable movement of the moving block along the outer surface of the screw.

[0009] As a preferred technical solution of the present application, pressure sensors are fixedly installed on the opposite surfaces of the two groups of clamping plates.

[0010] By adopting the above technical solution, the clamping force is detected in real time by a pressure sensor to ensure that the clamping tightness is moderate, thereby preventing the injection molded parts from being damaged and improving the practicality during use.

[0011] As a preferred technical solution of the present application, rubber pads are fixedly installed on the opposite surfaces of the two groups of clamping plates, and the rubber pads are located on the outer ring of the pressure sensor.

[0012] By adopting the above technical solution, the flexibility of the clamping surfaces of the two sets of clamping plates is increased by the rubber pads, thereby further improving the protection effect of the injection molded parts.

[0013] As a preferred technical solution of the present application, an operator is fixedly installed on one side of the rectangular box, the operator is wirelessly connected to the two groups of pressure sensors, and the operator is electrically connected to the control end of the double-headed driving member.

[0014] By adopting the above technical solution, the clamping force is monitored in real time through a pressure sensor. When the pressure exceeds or does not reach the preset value of the pressure sensor, the operator receives a signal to control the double-head drive to stop or continue operation, thereby avoiding damage to the injection molded parts due to being too tight or too loose in the event of an accident.

[0015] As a preferred technical solution of the present application, the double-headed driving member is a servo motor.

[0016] By adopting the above technical solution, the servo motor can accurately control the position, speed and acceleration of the clamping plate to achieve high-precision motion control.

[0017] As a preferred technical solution of the present application, an observation window is fixedly installed on the front surface of the rectangular box.

[0018] By adopting the above technical solution, the operation of the internal mechanism of the rectangular box can be easily observed through the observation window.

[0019] Beneficial effects of this application:

[0020] 1. Place the injection molded part to be tested in the card slot, ensuring that the raised part of the injection molded part matches the card slot. The double-headed driving part will drive the two sets of screws to rotate. The threads of the two sets of screws are in opposite directions, so that the two sets of moving blocks and clamping plates move toward the injection molded part. By presetting the double-headed driving part, it drives the two sets of clamping plates to automatically clamp the injection molded part to be tested, thereby improving the automation level of the testing process, facilitating the control of the clamping tightness, strengthening the protection of the injection molded part, and helping to reduce production costs.

[0021] 2. When the moving block moves, the guide block is driven to slide on the outer surface of the guide rod through the connecting rod. At the same time, the guide block plays a guiding role in the movement of the moving block, which is conducive to the stable movement of the moving block along the outer surface of the screw. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the internal structure of this application;

[0023] Figure 2 for Figure 1 A in the middle is an enlarged structural diagram;

[0024] Figure 3 This is a schematic diagram of the front structure of this application;

[0025] Figure 4 for Figure 3 Enlarged structural diagram at point B in the middle.

[0026] In the figure: 1. Support leg; 2. Cross plate; 3. Rectangular box; 4. Bracket; 5. Double-head drive member; 6. Screw; 7. Rotating seat; 8. Moving block; 9. Fixed rod; 10. Slide; 11. Clamping plate; 12. Fixed seat; 13. Slot; 14. Guide rod; 15. Guide block; 16. Connecting rod; 17. Pressure sensor; 18. Rubber pad; 19. Operator; 20. Observation window. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0028] Reference Figure 1-3 , a positioning and clamping device for injection molded parts, including four groups of legs 1, the top of the four groups of legs 1 is fixedly installed with a horizontal plate 2, the bottom end of the horizontal plate 2 is fixedly installed with a rectangular box 3, the bottom end of the horizontal plate 2 is located inside the rectangular box 3 and is fixedly installed with a bracket 4, the bottom of the bracket 4 is fixedly installed with a double-headed driving member 5, the two output ends of the double-headed driving member 5 are fixedly installed with screws 6, the inside of the rectangular box 3 is fixedly installed with two groups of rotating seats 7, the ends of the two groups of screws 6 away from the double-headed driving member 5 are rotatably connected to the inside of the adjacent rotating seat 7, the two groups of screws The outer surface of the rod 6 is threadedly connected with a moving block 8, and a fixed rod 9 is fixedly installed on the top of the moving block 8. Two groups of sliding grooves 10 matching the two groups of fixed rods 9 are respectively opened inside the cross plate 2, and the tops of the two groups of fixed rods 9 are respectively penetrated by two groups of sliding grooves 10. The opposite surfaces of the two groups of fixed rods 9 are fixedly installed with clamping plates 11. The top of the cross plate 2 is located between the two groups of sliding grooves 10 and is fixedly installed with a fixed seat 12. A card slot 13 is provided in the middle of the fixed seat 12; the opposite surfaces of the two groups of clamping plates 11 are fixedly installed with pressure sensors 17.

[0029] The injection molded part to be inspected is placed in the card slot 13 to ensure that the raised part of the injection molded part matches the card slot. The two sets of screws 6 are driven to rotate by the double-headed driving member 5. The threads of the two sets of screws 6 are in opposite directions, so that the two sets of moving blocks 8 and the clamping plates 11 move toward the injection molded part. By presetting the double-headed driving member 5, it drives the two sets of clamping plates 11 to automatically clamp the injection molded part to be inspected, thereby improving the automation level of the inspection process, and at the same time facilitating the control of the clamping tightness, strengthening the protection of the injection molded part, and helping to reduce production costs; the clamping force is detected in real time by the pressure sensor 17 to ensure that the clamping tightness is moderate, prevent the injection molded part from being damaged, and improve the practicality during use.

[0030] Reference Figure 1 A guide mechanism is provided inside the rectangular box 3, and the guide mechanism includes a guide rod 14, which is fixedly installed inside the rectangular box 3 and is located directly below the screw 6. Two groups of guide blocks 15 are slidably connected to the outer surface of the guide rod 14. The top ends of the two groups of guide blocks 15 are fixedly connected to connecting rods 16, and the top ends of the two groups of connecting rods 16 are respectively fixedly connected to the bottom ends of the two groups of moving blocks 8; rubber pads 18 are fixedly installed on the opposite surfaces of the two groups of clamping plates 11, and the rubber pads 18 are located on the outer ring of the pressure sensor 17;

[0031] When the moving block 8 moves, the connecting rod 16 drives the guide block 15 to slide on the outer surface of the guide rod 14. At the same time, the guide block 15 plays a guiding role in the movement of the moving block 8, which is conducive to the stable movement of the moving block 8 along the outer surface of the screw 6; the rubber pad 18 increases the flexibility of the clamping surface of the two sets of clamping plates 11, further improving the protection effect of the injection molded parts.

[0032] Reference Figure 1 、 3 4. An operator 19 is fixedly installed on one side of the rectangular box 3. The operator 19 is wirelessly connected to the two groups of pressure sensors 17, and the operator 19 is electrically connected to the control end of the double-headed driving member 5; an observation window 20 is fixedly installed on the front surface of the rectangular box 3; the clamping force is monitored in real time by the pressure sensor 17. When the pressure exceeds or does not reach the preset value of the pressure sensor 17, the operator 19 receives a signal to control the double-headed driving member 5 to stop or continue the operation, thereby avoiding damage to the injection molded parts due to being too tight or too loose in the event of an accident; the operation of the internal mechanism of the rectangular box 3 can be observed conveniently through the observation window 20.

[0033] Reference Figure 1-2 , the double-headed driving member 5 is a servo motor; the servo motor can accurately control the position, speed and acceleration of the clamping plate 11 to achieve high-precision motion control.

[0034] Working principle: Place the injection molded part to be inspected in the card slot 13, ensure that the raised part of the injection molded part matches the card slot, and drive the two sets of screws 6 to rotate through the double-headed driving part 5. The threads of the two sets of screws 6 are in opposite directions, so that the two sets of moving blocks 8 and the clamping plate 11 move toward the injection molded part. By presetting the double-headed driving part 5, it drives the two sets of clamping plates 11 to automatically clamp the injection molded part to be inspected, thereby improving the automation level of the inspection process, and at the same time facilitating the control of the clamping tightness, strengthening the protection of the injection molded part, and helping to reduce production costs. When the moving block 8 moves, the connecting rod 16 drives the guide block 15 to slide on the outer surface of the guide rod 14. At the same time, the guide block 15 plays a guiding role in the movement of the moving block 8, which is conducive to the stable movement of the moving block 8 along the outer surface of the screw 6.

[0035] The clamping force is detected in real time by the pressure sensor 17 to ensure that the clamping tightness is appropriate, thereby preventing damage to the injection molded parts and improving the practicality during use. The rubber pad 18 increases the flexibility of the clamping surface of the two sets of clamping plates 11, further improving the protection effect of the injection molded parts.

[0036] At the same time, the clamping force is monitored in real time by the pressure sensor 17. When the pressure exceeds or does not reach the preset value of the pressure sensor 17, the operator 19 receives a signal to control the double-headed driving member 5 to stop or continue operation, thereby avoiding damage to the injection molded part due to over-tightening or over-loosening in the event of an accident. The servo motor can accurately control the position, speed and acceleration of the clamping plate 11 to achieve high-precision motion control.

[0037] In addition, the operation of the internal mechanism of the rectangular box 3 can be easily observed through the observation window 20.

[0038] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A positioning and clamping device for injection molded parts, comprising four sets of legs (1), characterized in that: A transverse plate (2) is fixedly mounted on the top of the four groups of legs (1), a rectangular box (3) is fixedly mounted on the bottom of the transverse plate (2), a bracket (4) is fixedly mounted on the bottom of the transverse plate (2) located inside the rectangular box (3), a double-headed driving member (5) is fixedly mounted on the bottom of the bracket (4), two groups of output ends of the double-headed driving member (5) are fixedly mounted with screws (6), two groups of rotating seats (7) are fixedly mounted inside the rectangular box (3), one end of the two groups of screws (6) away from the double-headed driving member (5) is rotatably connected to the inside of the adjacent rotating seat (7), and the two groups of screws (6) are fixedly mounted on the bottom of the bracket (4). The outer surfaces of the screw rods (6) are all threadedly connected with moving blocks (8), and the top ends of the moving blocks (8) are fixedly installed with fixed rods (9). The interior of the transverse plate (2) is respectively provided with two groups of sliding grooves (10) matching the two groups of the fixed rods (9), and the top ends of the two groups of the fixed rods (9) are respectively penetrated by two groups of the sliding grooves (10). The opposite surfaces of the two groups of the fixed rods (9) are fixedly installed with clamping plates (11). The top of the transverse plate (2) is located between the two groups of the sliding grooves (10) and is fixedly installed with a fixed seat (12), and a card slot (13) is provided in the middle of the fixed seat (12).

2. The positioning and clamping device for injection molded parts according to claim 1, characterized in that: A guide mechanism is provided inside the rectangular box (3), and the guide mechanism includes a guide rod (14). The guide rod (14) is fixedly installed inside the rectangular box (3), and the guide rod (14) is located directly below the screw rod (6). The outer surface of the guide rod (14) is slidably connected to two groups of guide blocks (15). The top ends of the two groups of guide blocks (15) are fixedly connected to connecting rods (16), and the top ends of the two groups of connecting rods (16) are respectively fixedly connected to the bottom ends of the two groups of moving blocks (8).

3. The positioning and clamping device for injection molded parts according to claim 1, characterized in that: Pressure sensors (17) are fixedly mounted on the opposite surfaces of the two groups of clamping plates (11).

4. The positioning and clamping device for injection molded parts according to claim 3, characterized in that: Rubber pads (18) are fixedly mounted on opposite surfaces of the two groups of clamping plates (11), and the rubber pads (18) are located on the outer ring of the pressure sensor (17).

5. The positioning and clamping device for injection molded parts according to claim 3, characterized in that: An operator (19) is fixedly mounted on one side of the rectangular box (3), the operator (19) is wirelessly connected to the two groups of pressure sensors (17), and the operator (19) is electrically connected to the control end of the double-head drive member (5).

6. The device for positioning and clamping injection molded parts according to claim 1, characterized in that: The double-head driving member (5) is a servo motor.

7. The positioning and clamping device for injection molded parts according to claim 1, characterized in that: An observation window (20) is fixedly mounted on the front surface of the rectangular box (3).

Citation Information

Patent Citations

  • Injection molding clamping device

    CN207717112U

Cited By

  • Plate hoisting device

    CN120774323A