Piston ring pressing tool

By designing the piston ring press ring tool, the piston ring is uniformly installed by using components such as clamping grooves and pushing ring cylinders, the problem of piston ring damage caused by manual installation is solved and the yield of the compressor is improved.

CN223277911UActive Publication Date: 2025-08-29YANTAI RILENG ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202422435565.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-29
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In vehicle-mounted compressors, manually installing the piston ring can easily lead to uneven force application, resulting in damage to the piston ring and affecting the yield of the compressor.

Method used

A piston ring press ring tool is designed, including clamping grooves, clamping cylinders, support seats, pushing cylinders and push rods, and semi-automatic installation is achieved by pushing the ring cylinder and auxiliary blocks.

Benefits of technology

The uniform installation of the piston ring is achieved, which reduces the damage to the piston ring and improves the yield of the compressor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a piston ring pressing tool, which relates to the technical field of compressors and comprises a bottom plate, a pair of clamping grooves are symmetrically arranged at the center line of the top surface of the bottom plate, a pair of clamping cylinders are arranged on the top surface of the bottom plate and on one side of an opening of each clamping groove, the center of each clamping cylinder coincides with the center of an opening of a first supporting seat, and the first supporting seat is arranged on one side of the top surface of the bottom plate. Supporting frames are arranged on the two sides of the top face of the first supporting base, a supporting table is arranged on one sides of the tops of the supporting frames, a first fixing plate is arranged on one side of the supporting table, a first pushing air cylinder is arranged on the top of the first fixing plate, and a first pushing rod is arranged at the bottom of the first pushing air cylinder and penetrates through the first fixing plate; a pushing ring cylinder is arranged at the other end of the connecting rod, and an auxiliary block is detachably arranged in the pushing ring cylinder. According to the piston ring pressing tool, pushing force is evenly applied to a piston ring by pushing the ring cylinder and the auxiliary block, and the piston ring is installed on a piston; the piston ring is fixed on the piston through the bottom ring and the top ring.
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Description

Technical Field

[0001] The utility model relates to the technical field of compressors, in particular to a piston ring pressing ring tooling. Background Art

[0002] A compressor is a driven fluid machine that boosts low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. It draws low-temperature, low-pressure refrigerant gas from the intake pipe, compresses it through the motor-driven piston, and discharges high-temperature, high-pressure refrigerant gas into the exhaust pipe, providing power for the refrigeration cycle.

[0003] The pistons on the compressor are all equipped with piston rings. Since the vehicle-mounted compressor is small in size, the required piston rings are also small. If manual installation is used, the force applied to the piston rings will be uneven during the installation process, causing a certain degree of damage to the piston rings, further affecting the yield rate of the compressor.

[0004] Therefore, a piston ring pressing tool is provided to achieve semi-automatic installation of piston rings. Utility Model Content

[0005] Therefore, the purpose of the present invention is to provide a piston ring pressing tool to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a piston ring pressure ring tooling, which includes a base plate, a pair of clamping grooves symmetrically arranged at the center line of the top surface of the bottom plate, a pair of clamping cylinders arranged on the top surface of the bottom plate on one side of the opening of the clamping groove, the center of each clamping cylinder output end coincides with the opening center of each first support seat, the top surface of the bottom plate is provided with a first support seat on the side opposite to the opening of the clamping groove, a second support seat is provided on one side of the first support seat, support frames are provided on both sides of the top surface of the first support seat, a support platform is provided on one side of the top of the support frame, a first fixing plate is provided on one side of the support platform, a first pushing cylinder is provided on the top of the first fixing plate, a first push rod is provided on the bottom of the first pushing cylinder, the first push rod passes through the first fixing plate, a connecting rod is provided at the other end of the first push rod, and a pushing ring cylinder is provided at the other end of the connecting rod, and an auxiliary block is detachably provided inside the pushing ring cylinder.

[0007] As an optimal solution of the piston ring pressing tooling described in the utility model, a support rod is provided at the top center of the second support seat, a fixed platform is provided on the top of the support rod, a second push cylinder is provided at one end of the fixed platform, a second push rod is provided at the bottom of the second push cylinder, and the second push rod passes through the fixed platform.

[0008] As an optimal solution of the piston ring pressure ring tooling described in the utility model, wherein: a connecting platform is provided at the other end of the second push rod, a connecting plate is provided on one side of the connecting platform, the connecting plate is perpendicular to the top surface of the bottom plate, the second fixed plate is perpendicularly provided on the bottom surface of the connecting plate, a top ring is provided at the center of the second fixed plate, the top surface of the top ring is flush with the bottom surface of the second fixed plate, a bottom ring is provided at the bottom of the top ring, and the diameter of the bottom ring is larger than the diameter of the top ring.

[0009] As an optimal solution of the piston ring pressing ring tooling described in the utility model, the top ring is a hollow structure, the interior of the bottom ring is a truncated cone-shaped hollow structure, and the inner diameter of the small circle of the hollow structure of the bottom ring is the same as the inner diameter of the top ring.

[0010] As a preferred solution of the piston ring pressing ring tooling described in the utility model, the center of the bottom ring coincides with the opening center of the clamping groove on one side.

[0011] As an optimal solution of a piston ring pressing tooling described in the utility model, a reinforcing beam is arranged between the support frames, pushing the center of the ring cylinder to coincide with the center of the clamping groove opening on one side, the top of the auxiliary block is a cylinder, and the bottom of the auxiliary block is a frustum, and the diameter of the cylinder is the same as the diameter of the small circle of the frustum.

[0012] As a preferred solution of the piston ring pressing tooling described in the utility model, the pushing ring cylinder is made of a hard elastic material, and the inner diameter of the pushing ring cylinder is the same as the cylindrical diameter of the auxiliary block.

[0013] Beneficial effects of the utility model:

[0014] 1. The utility model provides a piston ring pressing tool, which uniformly applies thrust to the piston ring by setting a pushing ring cylinder and an auxiliary block, and installs the piston ring on the piston.

[0015] 2. The utility model provides a piston ring pressing tool, which fixes the piston ring on the piston by setting a bottom ring and a top ring.

[0016] 3. The utility model provides a piston ring pressing tool, which only requires manually moving the piston from the bottom of the push ring cylinder to the bottom of the bottom ring, and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0018] Figure 1This is a schematic diagram of the overall structure of a piston ring pressing ring tooling of the utility model;

[0019] Figure 2 This is a bottom view of a piston ring pressing ring tooling of the utility model;

[0020] Figure 3 This is a structural diagram of a bottom ring of a piston ring pressure ring fixture of the utility model;

[0021] Figure 4 This is a structural schematic diagram of an auxiliary block for a piston ring pressure ring tooling of the present utility model.

[0022] Description of reference numerals:

[0023] 1. Base plate; 11. Clamping cylinder; 12. Clamping groove; 2. First support seat; 21. Support frame; 22. Reinforcement beam; 23. Support platform; 24. First fixed plate; 3. First push cylinder; 31. First push rod; 32. Connecting rod; 33. Push ring; 4. Second support seat; 41. Support rod; 42. Fixed platform; 5. Second push cylinder; 51. Second push rod; 52. Connecting platform; 53. Connecting plate; 54. Second fixed plate; 55. Bottom ring; 56. Top ring; 6. Auxiliary block. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0025] Reference Figure 1-4 , is a piston ring pressing tool provided by the utility model, which includes a base plate 1, a pair of clamping grooves 12 are symmetrically arranged at the center line of the top surface of the base plate 1, a pair of clamping cylinders 11 are arranged on the top surface of the base plate 1 on one side of the opening of the clamping groove 12, the center of the output end of each clamping cylinder 11 coincides with the opening center of each first support seat 2, the top surface of the base plate 1 is provided with a first support seat 2 on the side opposite to the opening of the clamping groove 12, and a second support seat 4 is arranged on one side of the first support seat 2, and the first Support frames 21 are provided on both sides of the top surface of the support seat 2, a support platform 23 is provided on one side of the top of the support frame 21, a first fixed plate 24 is provided on one side of the support platform 23, a first pushing cylinder 3 is provided on the top of the first fixed plate 24, a first push rod 31 is provided on the bottom of the first push cylinder 3, the first push rod 31 passes through the first fixed plate 24, a connecting rod 32 is provided at the other end of the first push rod 31, a pushing ring tube 33 is provided at the other end of the connecting rod 32, and a removable auxiliary block 6 is provided inside the pushing ring tube 33.

[0026] Specifically, a pair of clamping grooves 12 are symmetrically provided at the center line of the top surface of the base plate 1, and a pair of clamping cylinders 11 are provided on the top surface of the base plate 1 on one side of the opening of the clamping groove 12. The center of the output end of each clamping cylinder 11 coincides with the opening center of each first support seat 2, and the piston is retracted into the notch of the clamping groove 12 by the clamping cylinder 11, and the piston is pressed at the center of the notch of the clamping groove 12, so that the center of the piston coincides with the center of the notch of the clamping groove 12; a first support seat 2 is provided on the top surface of the base plate 1 on the side opposite to the opening of the clamping groove 12, a second support seat 4 is provided on one side of the first support seat 2, support frames 21 are provided on both sides of the top surface of the first support seat 2, a support platform 23 is provided on the top side of the support frame 21, a first fixing plate 24 is provided on one side of the support platform 23, and the top of the first fixing plate 24 A first pushing cylinder 3 is provided at the top, which provides support for the support platform 23 through the support frame 21, and the first pushing cylinder 3 is installed on the first fixed plate 24; a first push rod 31 is provided at the bottom of the first pushing cylinder 3, the first push rod 31 passes through the first fixed plate 24, and a connecting rod 32 is provided at the other end of the first push rod 31, and a pushing ring tube 33 is provided at the other end of the connecting rod 32. The first push cylinder 3 pushes the first push rod 31 to move inside the first fixed plate 24, so that the connecting rod 32 and the pushing ring tube 33 move synchronously below the first fixed plate 24. The side surface of the pushing ring tube 33 is a multiple structure, and the cross-sectional extension line of the pushing ring tube 33 forms a circular ring; a detachable auxiliary block 6 is provided inside the pushing ring tube 33, the piston ring is installed on the auxiliary block 6, and the auxiliary block 6 is installed on the pushing ring tube 33.

[0027] A support rod 41 is provided at the top center of the second support seat 4, a fixed platform 42 is provided on the top of the support rod 41, a second pushing cylinder 5 is provided at one end of the fixed platform 42, a second push rod 51 is provided at the bottom of the second pushing cylinder 5, and the second push rod 51 passes through the fixed platform 42.

[0028] Specifically, the support rod 41 provides support for the fixing platform 42 , and the fixing platform 42 is supported by the second pushing cylinder 5 . The second pushing cylinder 5 pushes the second push rod 51 to move inside the fixing platform 42 .

[0029] A connecting platform 52 is provided at the other end of the second push rod 51, and a connecting plate 53 is provided on one side of the connecting platform 52. The connecting plate 53 is perpendicular to the top surface of the bottom plate 1, and a second fixing plate 54 is perpendicularly provided on the bottom surface of the connecting plate 53. A top ring 56 is provided at the center of the second fixing plate 54. The top surface of the top ring 56 is flush with the bottom surface of the second fixing plate 54, and a bottom ring 55 is provided at the bottom of the top ring 56. The diameter of the bottom ring 55 is larger than the diameter of the top ring 56.

[0030] Specifically, through the connecting plate 53 and the second fixing plate 54 , the bottom surface of the bottom ring 55 is aligned with the top surface of the bottom plate 1 , and the second pushing cylinder 5 drives the second push rod 51 to move, thereby pushing the bottom ring 55 to move downward.

[0031] The top ring 56 is a hollow structure, and the interior of the bottom ring 55 is a truncated cone-shaped hollow structure. The inner diameter of the small circle of the hollow structure of the bottom ring 55 is the same as the inner diameter of the top ring 56.

[0032] Specifically, the internal hollow size of the top ring 56 is the same as the size of the piston. When the bottom ring 55 moves downward, the piston passes through the top ring 56, and the piston ring remains inside the bottom ring 55. When the bottom ring 55 moves to the installation position of the piston, the piston ring bounces into the installation position in the bottom ring 55 and follows the piston to pass through the top ring 56.

[0033] The center of the bottom ring 55 coincides with the opening center of the clamping groove 12 on one side.

[0034] Specifically, the top ring 56 is aligned with the piston.

[0035] A reinforcing beam 22 is provided between the support frames 21 to push the center of the ring cylinder 33 to coincide with the center of the opening of the clamping groove 12 on one side. The top of the auxiliary block 6 is a cylinder, and the bottom of the auxiliary block 6 is a frustum. The diameter of the cylinder is the same as the diameter of the small circle of the frustum.

[0036] Specifically, the reinforcing beam 22 is reinforced by the support frame 21 .

[0037] The pushing ring cylinder 33 is made of a hard elastic material, and the inner diameter of the pushing ring cylinder 33 is the same as the cylindrical diameter of the auxiliary block 6 .

[0038] Specifically, the large circle size of the cone on the auxiliary block 6 is the same as the size of the piston rod. The piston ring is put on the cylinder of the auxiliary block 6, and the cylinder is clamped by the pushing ring tube 33. When the pushing ring tube 33 moves downward, the bottom surface of the pushing ring tube 33 pushes the piston ring onto the piston.

[0039] When the piston is in the lower position, the piston is moved to the lower position of the second pushing cylinder 5 and the piston ring is moved to the lower position of the second pushing cylinder 5.

[0040] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A piston ring pressing ring tooling, comprising a base plate (1), characterized in that: A pair of clamping grooves (12) are symmetrically arranged at the center line of the top surface of the base plate (1), a pair of clamping cylinders (11) are arranged on the top surface of the base plate (1) on one side of the opening of the clamping groove (12), the center of the output end of each clamping cylinder (11) coincides with the center of the opening of each first support seat (2), a first support seat (2) is arranged on the top surface of the base plate (1) on the side opposite to the opening of the clamping groove (12), a second support seat (4) is arranged on one side of the first support seat (2), and support frames (21) are arranged on both sides of the top surface of the first support seat (2). A support platform (23) is provided on one side of the top of the frame (21), a first fixed plate (24) is provided on one side of the support platform (23), a first push cylinder (3) is provided on the top of the first fixed plate (24), a first push rod (31) is provided on the bottom of the first push cylinder (3), the first push rod (31) passes through the first fixed plate (24), a connecting rod (32) is provided at the other end of the first push rod (31), a pushing ring tube (33) is provided at the other end of the connecting rod (32), and a detachable auxiliary block (6) is provided inside the pushing ring tube (33).

2. The piston ring pressing tool according to claim 1, characterized in that: A support rod (41) is provided at the top center of the second support seat (4), a fixed platform (42) is provided at the top of the support rod (41), a second push cylinder (5) is provided at one end of the fixed platform (42), a second push rod (51) is provided at the bottom of the second push cylinder (5), and the second push rod (51) passes through the fixed platform (42).

3. The piston ring pressing tool according to claim 2, characterized in that: A connecting platform (52) is provided at the other end of the second push rod (51), and a connecting plate (53) is provided on one side of the connecting platform (52). The connecting plate (53) is perpendicular to the top surface of the bottom plate (1), and a second fixed plate (54) is provided perpendicularly to the bottom surface of the connecting plate (53). A top ring (56) is provided at the center of the second fixed plate (54), and the top surface of the top ring (56) is flush with the bottom surface of the second fixed plate (54). A bottom ring (55) is provided at the bottom of the top ring (56), and the diameter of the bottom ring (55) is larger than the diameter of the top ring (56).

4. The piston ring pressing tool according to claim 3, characterized in that: The top ring (56) is a hollow structure, the interior of the bottom ring (55) is a truncated cone-shaped hollow structure, and the inner diameter of the small circle of the hollow structure of the bottom ring (55) is the same as the inner diameter of the top ring (56).

5. The piston ring pressing tool according to claim 4, characterized in that: The center of the bottom ring (55) coincides with the opening center of the clamping groove (12) on one side.

6. The piston ring pressing tool according to claim 1, characterized in that: A reinforcing beam (22) is provided between the support frames (21) to push the center of the ring cylinder (33) to coincide with the center of the opening of the clamping groove (12) on one side. The top of the auxiliary block (6) is a cylinder, and the bottom of the auxiliary block (6) is a frustum. The diameter of the cylinder is the same as the diameter of the small circle of the frustum.

7. The piston ring pressing tool according to claim 6, characterized in that: The pushing ring cylinder (33) is made of a hard elastic material, and the inner diameter of the pushing ring cylinder (33) is the same as the cylindrical diameter of the auxiliary block (6).