Mould for manufacturing and processing ultra-high performance concrete transformer substation wall

Abstract

The utility model discloses a mould for manufacturing and processing an ultra-high performance concrete transformer substation enclosure wall, which comprises a mould body, a support seat, a support frame and a cross beam are arranged on the mould body, a mould rack is arranged at the inner end of the support frame, a mould mechanism is arranged at the inner end of the mould rack, and the mould mechanism is arranged on the support frame. One side end of the mold mechanism is connected with a raw material inlet and a first vibration mechanism, the other side end of the mold mechanism is provided with a demolding mechanism and a second vibration mechanism, and the top end of the mold mechanism is provided with a film pressing mechanism; the mould is simple and reasonable in structure and convenient to use, the prefabricated enclosing wall produced by the mould is high in production efficiency, good in quality, integrally formed, good in application effect and high in economic benefit, provides good convenience for later integral enclosing wall construction and assembly, reduces labor force, improves working efficiency, and is suitable for popularization and application.

Description

Technical Field

[0001] The utility model relates to a mould for manufacturing and processing an ultra-high performance concrete transformer substation enclosure, belonging to the technical field of enclosure construction. Background Art

[0002] In architecture, a wall is a vertical space partition structure used to enclose, divide or protect a certain area. It is mainly a wall surrounding a building. Its materials include wood, stone, brick, concrete, metal, polymer materials and even glass. Almost all important building materials can be used to build walls.

[0003] At present, the walls of substations are usually constructed by brickwork, which takes a long time and has slow progress. The different skills of different workers may affect the walls, resulting in poor quality, affected aesthetics, and poor overall effects. Therefore, the use of prefabricated walls for construction is becoming more and more widely used. Traditional prefabricated walls are also small and spliced ​​like brickwork, and there are also columns and walls that are constructed separately, which affects the integrity of the wall. The stability of the wall needs to be further improved, and the production of wall molds needs to be further improved and perfected.

[0004] To this end, we propose a mold for the production and processing of ultra-high performance concrete substation walls. Summary of the Invention

[0005] (1) Technical issues to be solved

[0006] In order to solve the above problems, the utility model provides a prefabricated fence with a simple and reasonable structure and easy use. The mold has high production efficiency, good quality, and is integrally formed, which provides great convenience for the later overall fence construction and assembly. It has good applicability, high economic benefits, reduces labor, and improves work efficiency. It is suitable for the promotion and use of molds for the production and processing of ultra-high performance concrete substation fences.

[0007] (2) Technical solution

[0008] The utility model discloses a mold for manufacturing and processing ultra-high performance concrete substation walls, comprising: a mold body, wherein a support seat, a support frame and a crossbeam are provided on the mold body, a mold frame is provided at the inner end of the support frame, a mold mechanism is provided at the inner end of the mold frame, a raw material inlet and a first vibration mechanism are connected to one side end of the mold mechanism, a demoulding mechanism and a second vibration mechanism are provided at the other side end of the mold mechanism, and a pressing mechanism is provided at the top end of the mold mechanism.

[0009] Furthermore, the support frame is provided with a telescopic tube and a telescoping device.

[0010] Furthermore, the mold frame is provided with a base and a support frame, and a movable track is provided between the base and the support frame and the mold mechanism.

[0011] Furthermore, the mold mechanism is provided with a movable mold plate, a fixed mold plate and two side blocking mold plates, a mold cavity is provided between the movable mold plate and the fixed mold plate, and the mold cavity is composed of a column cavity and a fence cavity.

[0012] Furthermore, an inlet channel is provided between the raw material inlet and the mold mechanism, and a material extraction pump and a raw material box are externally connected to the raw material inlet.

[0013] Furthermore, the first vibration mechanism and the second vibration mechanism are provided with an electric telescopic rod and a vibration exciter.

[0014] Furthermore, the demoulding mechanism is provided with a hydraulic cylinder 1, a hydraulic rod 1 and a demoulding connecting block, and the demoulding connecting block is connected to the mold mechanism through a snap connection.

[0015] Furthermore, the film pressing mechanism is provided with a second hydraulic cylinder, a second hydraulic rod and a pressing module, and a protrusion module is provided at the bottom end of the film pressing block.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the utility model has the following beneficial effects: the utility model has a simple and reasonable structure and is easy to use. The prefabricated fence produced by this mold has high mold production efficiency, good quality, and is integrally formed, which provides great convenience for the later overall fence construction and assembly. It has good applicability and high economic benefits, reduces labor, improves work efficiency, and is suitable for promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a structural diagram of the present utility model.

[0020] Figure 2 It is a side view of the internal structure of the present utility model.

[0021] Figure 3 It is a side structural schematic diagram of the fixed template of the present utility model.

[0022] Figure 4 It is a schematic diagram of the mold mechanism structure of the present utility model.

[0023] 1-Mold body; 2-Support seat; 3-Support frame; 4-Beam; 5-Mold frame; 6-Mold mechanism; 7-Raw material inlet; 8-First vibration mechanism; 9-Mold demoulding mechanism; 10-Second vibration mechanism; 11-Mold pressing mechanism; 3-1-Telescopic tube; 3-2-Telescopic device; 5-1-Base; 5-2-Support frame; 6-1-Moving template; 6-2-Fixed template; 6-3-Block template; 6-4-Mold cavity; 8-1-Electric telescopic rod; 8-2-Vibrator; 9-1-Hydraulic cylinder 1; 9-2-Hydraulic rod 1; 9-3-Mold demoulding connecting block; 11-1-Hydraulic cylinder 2; 11-2-Hydraulic rod 2; 11-3-Pressure module; 11-4-Bump module. DETAILED DESCRIPTION

[0024] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0025] like Figure 1 The mold shown is for manufacturing and processing ultra-high performance concrete substation walls, comprising: a mold body 1, on which a support base 2, a support frame 3, and a crossbeam 4 are provided; a mold frame 5 is provided at the inner end of the support frame 3; a mold mechanism 6 is provided at the inner end of the mold frame 5; a raw material inlet 7 and a first vibration mechanism 8 are connected to one side of the mold mechanism 6; a demolding mechanism 9 and a second vibration mechanism 10 are provided at the other side of the mold mechanism 6; and a film pressing mechanism 11 is provided at the top end of the mold mechanism 6;

[0026] Wherein, the support frame 3 is provided with a telescopic tube 3-1 and a telescoping device 3-2;

[0027] The mold frame 5 is provided with a base 5-1 and a support frame 5-2, and a movable track is provided between the base 5-1 and the support frame 5-2 and the mold mechanism 6;

[0028] The mold mechanism 6 is provided with a movable mold plate 6-1, a fixed mold plate 6-2 and two side blocking mold plates 6-3. A mold cavity 6-4 is provided between the movable mold plate 6-1 and the fixed mold plate 6-2. The mold cavity 6-4 is composed of a column cavity and a fence cavity.

[0029] An inlet channel is provided between the raw material inlet 7 and the mold mechanism 6, and a material pump and a raw material box are provided outside the raw material inlet 7;

[0030] The first vibration mechanism 8 and the second vibration mechanism 10 are provided with an electric telescopic rod 8-1 and a vibration exciter 8-2;

[0031] The demoulding mechanism 9 is provided with a hydraulic cylinder 9-1, a hydraulic rod 9-2 and a demoulding connection block 9-3, and the demoulding connection block 9-3 is connected to the mold mechanism 6 through a snap connection;

[0032] The film pressing mechanism 11 is provided with a second hydraulic cylinder 11-1, a second hydraulic rod 11-2 and a pressing module 11-3, and a protruding module 11-4 is provided at the bottom end of the film pressing block 11-3.

[0033] The utility model has a simple and reasonable structure and is easy to use. The prefabricated fence produced by this mold has high mold production efficiency, good quality, and is integrally formed, which provides great convenience for the later overall fence construction and assembly. It has good applicability, high economic benefits, reduces labor, improves work efficiency, and is suitable for promotion and use.

[0034] Working principle of the present invention: The mold for the production and processing of ultra-high performance concrete substation fence shown in the present invention includes a mold body 1, a support base 2, a support frame 3, a crossbeam 4, a mold frame 5, a mold mechanism 6, a raw material inlet 7, a first vibration mechanism 8, a demoulding mechanism 9, a second vibration mechanism 10 and a film pressing mechanism 11; the mold body 1 is supported as a whole by the support base 2, the support frame 3, the crossbeam 4 and the mold frame 5, the support base 2 is used for the bottom support of the mold equipment, the support frame 3 is used for the support of the crossbeam 4, the crossbeam 4 is used for the installation support of the top film pressing mechanism 11, and the mold mechanism 6 is arranged at the inner end of the mold frame 5, and is installed and fixedly supported by the mold frame 5, and the support is stable. A telescopic The tube 3-1 and the telescopic device 3-2 are height-adjustable; a first vibrating mechanism 8, a demoulding mechanism 9, and a second vibrating mechanism 10 are connected between the mold frame 5 and the mold mechanism 6. The first vibrating mechanism 8 and the demoulding mechanism 9 are connected and fixedly installed with the movable template 6-1 of the mold mechanism 6. The demoulding mechanism 9 is used for moving, separating, and demoulding the movable template 6-1. The second vibrating mechanism 10 is connected and fixedly installed with the fixed template 6-2 of the mold mechanism 6. When the concrete raw materials enter the mold cavity 6-4 from the raw material inlet 7, the first vibrating mechanism 8 and the second vibrating mechanism 10 disperse the entering raw materials to various parts of the mold cavity 6-4 in a timely manner through vibration, thereby reducing the gaps between the raw materials and achieving good tightness, thereby ensuring the quality of the finished wall prefabricated parts made from the raw materials;

[0035] The finished product model produced by it is mainly composed of a mold cavity 6-4 formed by a movable mold plate 6-1, a fixed mold plate 6-2 and two side baffle mold plates 6-3 of a mold mechanism 6, plus a film pressing block 11-3 of a film pressing mechanism 11 and a raised module 11-4 raised at the bottom of the film pressing block 11-3. After being pressed and formed, it is processed later to complete the molding and demoulding of the mold. The molded mold is an integrated combination of a concrete column and a fence. The raised module 11-4 makes one side of the concrete column concave, which is just combined with the concave and convex side of the finished fence and connected by a slot. The finished mold greatly improves the installation and construction of the substation fence, the finished product production efficiency is high, the production effect is good, the economic benefits are improved, and it is suitable for promotion and use.

[0036] The utility model realizes full filling of raw materials through compression molding of the mold and the pressing film in combination with the effect of vibration, has good filling effect, is compacted tightly, improves the production quality of the mold, and has high working efficiency.

[0037] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Any modifications and improvements to the technical solution of the present invention made by a person of ordinary skill in the art without departing from the design concept of the present invention shall fall within the scope of protection of the present invention. The technical content sought to be protected by the present invention is fully set forth in the claims.

Claims

1. A mold for manufacturing ultra-high performance concrete substation walls, characterized by: The invention comprises a mold body (1), wherein the mold body (1) is provided with a support seat (2), a support frame (3) and a crossbeam (4), the inner end of the support frame (3) is provided with a mold frame (5), the inner end of the mold frame (5) is provided with a mold mechanism (6), one side end of the mold mechanism (6) is connected with a raw material inlet (7) and a first vibration mechanism (8), the other side end of the mold mechanism (6) is provided with a demoulding mechanism (9) and a second vibration mechanism (10), and a film pressing mechanism (11) is provided at the top end of the mold mechanism (6).

2. The mold for manufacturing ultra-high performance concrete substation walls according to claim 1, characterized in that: The support frame (3) is provided with a telescopic tube (3-1) and a telescoping device (3-2).

3. The mold for manufacturing ultra-high performance concrete substation walls according to claim 1, characterized in that: The mold frame (5) is provided with a base (5-1) and a supporting frame (5-2), and a movable track is provided between the base (5-1) and the supporting frame (5-2) and the mold mechanism (6).

4. The mold for manufacturing ultra-high performance concrete substation walls according to claim 1, characterized in that: The mold mechanism (6) is provided with a movable mold plate (6-1), a fixed mold plate (6-2) and two side blocking mold plates (6-3); a mold cavity (6-4) is provided between the movable mold plate (6-1) and the fixed mold plate (6-2); and the mold cavity (6-4) is composed of a column cavity and a fence cavity.

5. The mold for manufacturing ultra-high performance concrete substation walls according to claim 1, characterized in that: An inlet channel is provided between the raw material inlet (7) and the mold mechanism (6), and a material pump and a raw material box are externally connected to the raw material inlet (7).

6. The mold for manufacturing ultra-high performance concrete substation walls according to claim 1, characterized in that: The first vibration mechanism (8) and the second vibration mechanism (10) are provided with an electric telescopic rod (8-1) and a vibration exciter (8-2).

7. The mold for manufacturing ultra-high performance concrete substation walls according to claim 1, characterized in that: The demoulding mechanism (9) is provided with a hydraulic cylinder (9-1), a hydraulic rod (9-2) and a demoulding connection block (9-3), and the demoulding connection block (9-3) is connected to the mold mechanism (6) via a snap connection.

8. The mold for manufacturing ultra-high performance concrete substation walls according to claim 1, characterized in that: The film pressing mechanism (11) is provided with two hydraulic cylinders (11-1), two hydraulic rods (11-2) and a pressing module (11-3), and a protruding module (11-4) is provided at the bottom end of the pressing module (11-3).

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