Assembly line for wrapping and extruding wires

Abstract

The utility model belongs to the technical field of wire rod extrusion production, and particularly relates to an assembly line for wire rod wrapping extrusion. A discharging pipe is arranged on one side of the extruder and used for sleeving the surface of the wire rod and feeding the surface of the wire rod; and the cooling water tank is arranged on one side of the extruder and is used for rapidly cooling the wrapped wire rod. According to the assembly line, through automatic arrangement, manual intervention is reduced, the production speed is increased, the consistency of the wire size and the surface quality are ensured through automatic detection, and therefore the product quality is improved; secondly, consumption of water resources is reduced through a circulating cooling system, meanwhile, energy consumption is reduced, and the environmental protection performance of the production process is improved; and finally, the automatic console simplifies the operation process, reduces the operation difficulty and improves the production efficiency, the adjustable straightening wheels are suitable for the wire rods with different widths, the application range of the device is widened, and therefore the production flexibility is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of wire extrusion production, in particular to an assembly line for wire wrapping and extrusion. Background Art

[0002] Most of today's cable wires are operated on assembly lines. The traditional wire wrapping and extrusion process mainly relies on manual operation, which leads to a series of problems.

[0003] First, production efficiency is low because manual operations require significant manpower, and production speed is limited by the operator's skills and physical strength. Second, product quality fluctuates significantly. Manual operations make it difficult to ensure consistent thickness and uniformity of each wrap, resulting in inconsistent product quality. Finally, the labor intensity is high, requiring operators to stand for long periods of time, which can lead to fatigue and an increased risk of work-related injuries.

[0004] Secondly, in traditional wire production, inspection of wire diameter and surface quality often relies on manual visual inspection or simple tools. This method suffers from low accuracy and struggles to achieve high precision, which can easily lead to substandard products entering the market. Furthermore, traditional methods lack real-time monitoring, and once problems are discovered, a large number of substandard products have already been produced. Finally, the lack of automated recording hinders quality traceability and data analysis.

[0005] Finally, in the traditional wire production process, the cooling water is not fully recycled, resulting in a large waste of water resources. The cooling water is not effectively recycled, making it difficult to cool quickly.

[0006] Therefore, it is necessary to design a new solution to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to provide an assembly line for wire wrapping and extrusion, aiming to solve the technical problems in the prior art of improving traditional manual wrapping and extrusion, lack of effective detection means and difficulty in effective cooling.

[0008] To achieve the above-mentioned purpose, an embodiment of the present invention provides an assembly line for wire wrapping and extrusion, including: an extruder, a discharge pipe is provided on one side of the extruder, which is used to sleeve and load the surface of the wire; a cooling water trough, the cooling water trough is provided on one side of the extruder, and is used to quickly cool the wrapped wire; a strip injection machine, a strip injection machine is provided on one side of the cooling water trough, and is used to add a protective layer to the wire; a detection component, the detection component is provided on one side of the cooling water trough, and is used to perform qualified inspection on the cooled wire; a straightening component, the straightening component is provided on one side of the detection component, and is used to quickly straighten the material to prevent subsequent unstable wire winding; and a wire winding component, the wire winding component is provided on one side of the straightening component, and is used to arrange and wind the wire, and quickly complete storage and standby.

[0009] Furthermore, the detection component includes: a detection platform provided on one side of the cooling water trough, the top of the detection platform and the cooling water trough are on the same horizontal line; an infrared diameter gauge provided on the top of the detection platform, for monitoring the overall diameter of the wire.

[0010] Furthermore, the straightening assembly includes: a straightening platform, which is arranged on one side of the detection platform, and a plurality of straightening wheels arranged in an interlaced manner are provided on the surface of the straightening platform.

[0011] Furthermore, the wire taking-up assembly includes: a wire storage rack, which is arranged on one side of the straightening platform, and a dynamic release wheel group is provided on one side of the wire storage rack. The wire storage rack is composed of two straight racks, and the dynamic release wheel group is composed of two wire taking-up wheels in pairs.

[0012] Furthermore, a laser spraying device is provided on the top of the testing platform, and the bottom of the laser spraying device is located on the same horizontal line as the infrared diameter measuring instrument.

[0013] Furthermore, a plurality of positioning grooves are provided on the surface of the straightening platform, a detachable positioning shaft is provided on the surface of the straightening wheel, and the straightening wheel is connected to the positioning grooves by engaging with the positioning shaft.

[0014] Furthermore, a lower water trough is provided at the bottom of the cooling water trough, and a water trough steering water tank is provided on both sides of the cooling water trough, and the cooling water trough is connected to the lower water trough through the water trough steering water tank.

[0015] Furthermore, a powder coating machine is provided on one side of the injection molding machine for adding powder coating to the wire material after injection molding.

[0016] Furthermore, a control console is provided between the inspection table and the strip injection machine, and the control console is electrically connected to the extruder, inspection table, strip injection machine, powdering machine, straightening table, wire storage rack and dynamic release wheel group respectively.

[0017] The above one or more technical solutions in the assembly line for wire wrapping and extrusion provided by the embodiment of the present invention have at least one of the following technical effects: First, the present invention reduces manual intervention and improves production speed through the setting of an automated assembly line, and automated detection ensures the consistency of wire size and surface quality, thereby improving product quality; second, the circulating cooling system reduces water resource consumption, while also reducing energy consumption and improving the environmental performance of the production process; finally, the automated control console simplifies the operating process, reduces operating difficulty, and improves production efficiency; the adjustable straightening wheel adapts to wires of different widths, increases the applicability of the device, and thus improves production flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0019] Figure 1 A schematic diagram of the overall structure of an extrusion line provided by an embodiment of the present utility model;

[0020] Figure 2 A schematic diagram of the structure of the dynamic and unloading wheel group of the extrusion line provided by an embodiment of the utility model;

[0021] Figure 3 A schematic diagram of the cooling water tank structure of the extrusion line provided by an embodiment of the present utility model;

[0022] Figure 4 The extrusion line provided by the embodiment of the utility model Figure 1 A schematic diagram of the structure enlargement at point A;

[0023] Among them, the reference numerals in the figure are: 1-extruder; 101-discharge pipe; 2-cooling water trough; 201-lower water trough; 202-water trough steering water tank; 3-testing table; 301-laser sprayer; 302-infrared diameter gauge; 4-control console; 5-bar injection machine; 6-powdering machine; 7-straightening table; 701-straightening wheel; 702-positioning shaft; 703-positioning groove; 8-wire storage rack; 801-straightening rack; 9-dynamic unwinding wheel group; 901-take-up wheel. DETAILED DESCRIPTION

[0024] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0025] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0027] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0028] In one embodiment of the present invention, Figure 1-Figure 4 As shown, an assembly line for wire wrapping and extrusion is provided, including: an extruder 1, a discharge pipe 101 is provided on one side of the extruder 1, which is used to sleeve and load the surface of the wire; a cooling water trough 2, the cooling water trough 2 is provided on one side of the extruder 1, and is used to quickly cool the wrapped wire; a strip injection machine 5, a strip injection machine 5 is provided on one side of the cooling water trough 2, and is used to add a protective layer to the wire; a detection component, the detection component is provided on one side of the cooling water trough 2, and is used to perform a qualified inspection on the cooled wire; a straightening component, the straightening component is provided on one side of the detection component, and is used to quickly straighten the material to prevent subsequent unstable wire winding; and a wire winding component, the wire winding component is provided on one side of the straightening component, and is used to arrange and wind the wire, and quickly complete the storage for standby.

[0029] During use, the wire passes through the discharge pipe 101 in the extruder 1, and the molten material is extruded and wrapped around the surface of the wire to form a protective layer or insulation layer. The wrapped wire enters the cooling water tank 2 for rapid cooling to solidify it into shape. The cooled wire passes through the injection molding machine 5 to add an additional protective layer or functional layer, thereby completing the processing of the wire to quickly harden it, avoid deformation, ensure product quality, and enhance the durability, wear resistance or special functions of the wire, such as flame retardancy and waterproofness.

[0030] Furthermore, the detection component includes: a detection table 3 provided on one side of the cooling water trough 2, and the top of the detection table 3 is on the same horizontal line as the cooling water trough 2; an infrared caliper 302 provided on the top of the detection table 3, for monitoring the overall diameter of the wire; during use, the wire is measured for diameter by the infrared caliper 302 on the detection table 3 to ensure dimensional consistency, thereby ensuring that the quality of the wire meets the standards and is easy to track and identify.

[0031] Furthermore, a laser sprayer 301 is provided on the top of the inspection platform 3, and the bottom of the laser sprayer 301 is located on the same horizontal line as the infrared diameter gauge 302. During use, the laser sprayer 301 can be used to mark the surface of the wire.

[0032] Furthermore, the straightening component includes: a straightening table 7, which is arranged on one side of the detection table 3, and a plurality of straightening wheels 701 arranged in an interlaced manner are provided on the surface of the straightening table 7; the wire is straightened by the straightening wheels 701 on the straightening table 7 to ensure that the wire is straight, prevent knotting or instability during subsequent winding, and improve the winding efficiency.

[0033] Furthermore, a plurality of positioning grooves 703 are provided on the surface of the straightening table 7, and a detachable positioning shaft 702 is provided on the surface of the straightening wheel 701, and the straightening wheel 701 is connected to each other through the positioning shaft 702 and the positioning groove 703. During use, the straightening wheel 701 can be quickly fixed by using the positioning shaft 702, and the height of the straightening wheel 701 can be adjusted by changing the position of the positioning shaft 702 on the positioning groove 703. In this way, different line widths can be adjusted and straightened, thereby improving the applicability of the device.

[0034] Furthermore, a lower water trough 201 is provided at the bottom of the cooling water trough 2, and a water trough turning water tank 202 is provided on both sides of the cooling water trough 2. The cooling water trough 2 is connected to the lower water trough 201 through the water trough turning water tank 202. During use, cooling water is discharged from the lower water trough 201 at the bottom of the cooling water trough 2, and the cooling water is guided to flow back to the lower water trough 201 at the bottom through the water trough turning water tank 202, forming a circulating cooling system. The use of recycled cooling water reduces the consumption of water resources and improves the environmental protection performance of the production process.

[0035] Furthermore, a powder coating machine 6 is provided on one side of the injection molding machine 5 for adding powder coating to the wire rod after injection, thereby improving the overall performance of the wire rod production.

[0036] Furthermore, a control console 4 is provided between the inspection table 3 and the injection machine 5. The control console 4 is electrically connected to the extruder 1, the inspection table 3, the injection machine 5, the powdering machine 6, the straightening table 7, the wire storage rack 8 and the dynamic release wheel group 9. The control console 4 monitors and controls the operation status of the entire assembly line to ensure the coordination of various parts. The parameters of each device can be adjusted in real time through the control console 4 to adapt to different production needs. The control console 4 can also collect data from the inspection components for quality control and fault diagnosis.

[0037] In another embodiment of the present invention, Figure 1-Figure 2 As shown, further, the wire taking-up assembly includes: a wire storage rack 8, the wire storage rack 8 is arranged on one side of the straightening table 7, and a dynamic release wheel group 9 is provided on one side of the wire storage rack 8. The wire storage rack 8 is composed of two straight racks 801, and the dynamic release wheel group 9 is composed of two wire taking-up wheels 901 in pairs. The straightened wires are arranged in order through the wire storage rack 8, and then taken up by the dynamic release wheel group 9. The straight racks 801 arranged in an acceptance manner and the paired take-up wheels 901 can be used to take up two groups of wires at the same time. The use of two groups of paired take-up can improve the production efficiency of the device.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A wire wrapping extrusion production line, characterized in that: include; An extruder (1), wherein a discharge pipe (101) is provided on one side of the extruder (1) for sheathing and feeding the surface of the wire; A cooling water trough (2), the cooling water trough (2) being arranged on one side of the extruder (1) and being used for rapidly cooling the wrapped wire; A strip injection machine (5), provided on one side of the cooling water tank (2), for adding a protective layer to the wire; A detection component, the detection component is arranged on one side of the cooling water tank (2) and is used to perform a qualified inspection on the cooled wire rod; A straightening component is provided on one side of the detection component and is used to quickly straighten the material to prevent subsequent winding instability; and The wire-taking assembly is arranged on one side of the straightening assembly and is used to arrange and take up the wires, so as to quickly complete the storage for standby use.

2. The wire rod wrapping extrusion production line according to claim 1, characterized in that: The detection components include: A testing platform (3) is provided on one side of the cooling water tank (2), wherein the top of the testing platform (3) is on the same horizontal line as the cooling water tank (2); The infrared diameter gauge (302) provided on the top of the detection platform (3) is used to monitor the overall diameter of the wire.

3. The wire rod wrapping extrusion production line according to claim 2, characterized in that: The straightening assembly comprises a straightening platform (7), the straightening platform (7) being arranged on one side of the detection platform (3), and a plurality of straightening wheels (701) arranged in an interlaced manner are provided on the surface of the straightening platform (7).

4. The wire rod wrapping extrusion production line according to claim 3, characterized in that: The wire take-up assembly comprises: a wire storage rack (8), the wire storage rack (8) is arranged on one side of the straightening platform (7), a dynamic release wheel group (9) is provided on one side of the wire storage rack (8), the wire storage rack (8) is composed of two straight racks (801), and the dynamic release wheel group (9) is composed of two wire take-up wheels (901) in pairs.

5. The wire rod wrapping extrusion production line according to claim 2, characterized in that: A laser spraying device (301) is also provided on the top of the detection platform (3), and the bottom of the laser spraying device (301) and the infrared diameter measuring device (302) are located on the same horizontal line.

6. The wire rod wrapping extrusion production line according to claim 3, characterized in that: The straightening platform (7) has a plurality of positioning grooves (703) formed on its surface, and a detachable positioning shaft (702) is provided on the surface of the straightening wheel (701), and the straightening wheel (701) is connected to the positioning grooves (703) by engaging with the positioning shaft (702).

7. The wire rod wrapping extrusion production line according to claim 1, characterized in that: A lower water trough (201) is provided at the bottom of the cooling water trough (2), and water trough turning water tanks (202) are provided on both sides of the cooling water trough (2). The cooling water trough (2) is connected to the lower water trough (201) via the water trough turning water tanks (202).

8. The wire rod wrapping extrusion production line according to claim 1, characterized in that: A powder coating machine (6) is provided on one side of the strip injection machine (5) for adding powder coating to the wire material after strip injection.

9. The wire rod wrapping extrusion production line according to claim 2, characterized in that: A control console (4) is provided between the inspection platform (3) and the strip injection machine (5), and the control console (4) is electrically connected to the extruder (1), the inspection platform (3), the strip injection machine (5), the powdering machine (6), the straightening platform (7), the wire storage rack (8) and the dynamic release wheel group (9).

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