Ultrahigh-temperature-resistant aerogel foam back glue attaching equipment
The position of the aerogel foam is automatically corrected through the electric slide rail and slider system, and the conveyor belt is driven by an electric adsorption plate and servo motor, which solves the problem of time-consuming and labor-intensive manual correction, and achieves efficient and accurate adhesive adhesion, improving the adhesion quality and consistency of the aerogel foam.
Patent Information
- Application Number
- CN202422709408.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The existing aerogel foam adhesive adhesive attaching equipment requires manual position correction, which is time-consuming and labor-intensive and can easily lead to position deviation, affecting the quality and consistency of the adhesion.
The electric slide rail and slider system are used to automatically correct and fix the aerogel foam, and combined with the electric adsorption plate and the transport belt driven by the servo motor, the precise adsorption and fixation of the backing material is achieved.
The production consistency and reliability of aerogel foam backing adhesion is improved, ensuring that the backing adhesion material is uniformly and firmly attached to the surface of aerogel foam, avoiding bubbles and degumming, and improving the adhesion quality and efficiency.
Smart Images

Figure CN223278566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerogel foam processing, in particular to an ultra-high temperature-resistant aerogel foam adhesive attaching device. Background Art
[0002] With the development of modern industrial technology, the demand for high-performance thermal insulation materials is increasing. Aerogel foam, as a material with the characteristics of ultra-light weight, high porosity, and low thermal conductivity, is widely used in aerospace, building energy conservation, high-temperature pipe insulation and other fields. In order to further improve the application performance and service life of aerogel foam, adhesive backing will be attached to its surface. The adhesive backing can not only enhance the bonding strength of aerogel foam with other materials, but also improve its weather resistance and mechanical properties, so that it can remain stable in complex environments.
[0003] Currently, in actual application, existing aerogel foam adhesive-backed attachment equipment usually requires manual placement of the aerogel foam on a placement plate and manual adjustment of its position to ensure alignment with the placement plate. This process is not only time-consuming and labor-intensive, but also prone to position deviations due to human factors, affecting the final attachment quality and consistency.
[0004] Therefore, there is an urgent need to provide an ultra-high temperature-resistant aerogel foam adhesive attachment device with automatic correction and fixing functions. Utility Model Content
[0005] In order to overcome the shortcomings of existing aerogel foam adhesive attachment equipment, which requires manual correction of the aerogel foam position, is time-consuming and labor-intensive, has poor results, and affects the attachment quality, the utility model provides an ultra-high temperature-resistant aerogel foam adhesive attachment equipment with automatic correction and fixing functions.
[0006] In order to solve the above problems, the utility model adopts the following technical solutions: an ultra-high temperature-resistant aerogel foam adhesive attaching device, mainly composed of a support frame, an electric slide rail I, an electric slider I, a placement plate, an electric adsorption plate, an electric slide rail II, an electric slider II, a sliding rod, an electric slide rail III, an electric slider III, a sliding plate, an electric slide rail IV, an electric slider IV, a connecting block, an electric slide rail V, an electric slider V, a splint, a support plate, a rotating shaft, a conveyor belt and a servo motor. The support frame serves as the basic frame of the entire device, and an electric slide rail I is installed at its lower part. The placement plate is installed on the electric slide rail I through the electric slider I for horizontal movement. The center of the placement plate is equipped with an electric adsorption plate. An electric slide rail II is provided on one side, and the sliding rod is installed on the electric slide rail II through the electric slider II for horizontal movement. The sliding rod is equipped with an electric slide rail III, and the sliding plate is installed on the electric slide rail III through the electric slider III for longitudinal movement. An electric slide rail IV is installed on the upper part of the support frame, and the connecting block is installed on the electric slide rail IV through the electric slider IV for vertical movement. An electric slide rail V is provided on the connecting block, and a pair of splints are installed on the electric slide rail V through the electric slider V. A support plate is fixed on the right side of the lower part of the support frame, and two rotating shafts are installed on the support plate, and the rotating shafts are wound around the conveyor belt. A servo motor is installed on one side of the support plate, and the servo motor is connected to one of the rotating shafts.
[0007] As a further preferred solution, a three-color warning light is also included. The three-color warning light is arranged on the top of the support frame.
[0008] As a further preferred solution, it also includes an electric slider VI, an electric push rod and a pressure plate. The electric slider VI is installed on the electric slide rail V and is located between a pair of clamping plates. The electric slider VI is equipped with an electric push rod, and a pressure plate is connected to its movable rod.
[0009] As a further preferred solution, a buffer pad is also included, and a buffer pad is provided on the side of the pressing plate that contacts the adhesive backing.
[0010] As a further preferred solution, it also includes a limit frame, a limit plate, a bidirectional screw and a handwheel, the limit frame is fixedly connected to the middle part of the support plate, the limit frame is slidingly provided with limit plates located on both sides of the conveyor belt, the limit frame is rotatably provided with a bidirectional screw, the bidirectional screw is threadedly connected to the limit plate, and one end of the bidirectional screw is fixedly connected to a handwheel.
[0011] As a further preferred solution, an anti-slip sleeve is also included, and the surface of the handwheel is covered with an anti-slip sleeve.
[0012] Compared with the existing technology, the utility model has the following technical effects: 1. The electric slide rail II and the electric slide rail III respectively use the electric slider II and the electric slider III to drive the sliding rod and the sliding plate to work together to realize automatic correction of the position of the aerogel foam, ensuring its accurate position on the placement plate, and then cooperating with the electric adsorption plate to adsorb and fix the aerogel foam to prevent displacement in subsequent operations, thereby avoiding the attachment quality problems caused by position deviation and improving the consistency and reliability of production.
[0013] 2. Through the setting of the electric push rod and the pressure plate, after the adhesive is attached to the surface of the aerogel foam, appropriate pressing force can be applied to the adhesive material to ensure that the adhesive material is evenly and firmly attached to the surface of the aerogel foam to avoid bubbles and debonding.
[0014] 3. An adjustable limiting device is composed of a limiting frame, a limiting plate, a bidirectional screw and a handwheel, which can effectively guide and limit the adhesive material transported by the conveyor belt, ensuring that it reaches the attachment position accurately and stably, thereby improving the quality and efficiency of adhesive attachment. In addition, the adjustable design can adapt to adhesive materials of different shapes and sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the electric slider I, the placement plate and the electric adsorption plate of the utility model.
[0017] Figure 3 It is a three-dimensional structural diagram of the electric slide rail IV, electric slider IV and connecting block of the utility model.
[0018] Figure 4 It is a three-dimensional cross-sectional view of the electric slide rail V, the electric slider V and the clamping plate of the utility model.
[0019] Figure 5 It is a three-dimensional structural diagram of the electric slider VI, the electric push rod and the pressure plate of the utility model.
[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the support plate, rotating shaft and conveyor belt of the utility model.
[0021] Figure 7 It is a three-dimensional structural diagram of the bidirectional screw, hand wheel and limit plate of the utility model.
[0022] 1. Support frame; 2. Electric slide rail I; 3. Electric slider I; 4. Placement plate; 5. Electric adsorption plate; 6. Electric slide rail II; 7. Electric slider II; 8. Sliding rod; 9. Electric slide rail III; 10. Electric slider III; 11. Sliding plate; 12. Electric slide rail IV; 13. Electric slider IV; 14. Connecting block; 15. Electric slide rail V; 16. Electric slider V; 17. Clamp; 18. Three-color indicator light; 19. Support plate; 20. Rotating shaft; 21. Conveyor belt; 22. Servo motor; 23. Electric slider VI; 24. Electric push rod; 25. Press plate; 26. Buffer pad; 27. Limit frame; 28. Limit plate; 29. Bidirectional screw; 30. Handwheel; 31. Anti-slip sleeve. DETAILED DESCRIPTION
[0023] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example 1: Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 6, an ultra-high temperature resistant aerogel foam adhesive attaching device, mainly composed of a support frame 1, an electric slide rail I2, an electric slider I3, a placement plate 4, an electric adsorption plate 5, an electric slide rail II6, an electric slider II7, a sliding rod 8, an electric slide rail III9, an electric slider III10, a sliding plate 11, an electric slide rail IV12, an electric slider IV13, a connecting block 14, an electric slide rail V15, an electric slider V16, a splint 17, a three-color prompt light 18, a support plate 19, a rotating shaft 20, a conveyor belt 21, and a servo motor 22. The support frame 1 serves as the entire device The basic frame of the equipment is equipped with an electric slide rail Ⅰ2 at its lower part. The placement plate 4 is installed on the electric slide rail Ⅰ2 through the electric slider Ⅰ3 for horizontal movement, which is responsible for inputting and outputting the aerogel foam. The center of the placement plate 4 is equipped with an electric adsorption plate 5 for fixing the aerogel foam to ensure its stability during the processing. One side of the electric adsorption plate 5 is provided with an electric slide rail Ⅱ6. The sliding rod 8 is installed on the electric slide rail Ⅱ6 through the electric slider Ⅱ7 for horizontal movement. The sliding rod 8 is equipped with an electric slide rail Ⅲ9. The sliding plate 11 is The electric slider III 10 is installed on the electric slide rail III 9 for longitudinal movement. Combined with the action of the sliding plate 11 and the sliding rod 8, the position of the aerogel foam can be corrected. The upper part of the support frame 1 is equipped with an electric slide rail IV 12. The connecting block 14 is installed on the electric slide rail IV 12 through the electric slider IV 13 for vertical movement. The connecting block 14 is provided with an electric slide rail V 15. A pair of splints 17 are installed on the electric slide rail V 15 through the electric slider V 16 for performing the adhesive bonding task. A support plate is fixed on the right side of the lower part of the support frame 1 19. Two rotating shafts 20 are installed on the support plate 19. The rotating shafts 20 are wound around a conveyor belt 21 for conveying the adhesive-backed material. A servo motor 22 is installed on one side of the support plate 19. The servo motor 22 is connected to one of the rotating shafts 20 to provide power to drive the conveyor belt 21 to operate. A three-color indicator light 18 is set on the top of the support frame 1. The three-color indicator light 18 is used to indicate the situation of the equipment in different working states, such as a green light in normal operation, a yellow light in standby state, and a red light in abnormal state.
[0025] Turn on the power and ensure that all components such as the electric slide rails, sliders, adsorption plates, and servo motors 22 are in standby mode. First, place the aerogel foam to be attached with adhesive on the electric adsorption plate 5 of the placement plate 4, and start the electric slide rails II6 and the electric slide rails III9. The electric slide rails II6 drive the sliding rod 8 to move left and right through the electric slider II7, so that the sliding rod 8 contacts and pushes the aerogel foam to align with the horizontal corners of the electric adsorption plate 5. At the same time, the electric slider III10 drives the sliding plate 11 to move back and forth, so that the sliding plate 11 contacts and pushes the aerogel foam to align with the longitudinal corners of the electric adsorption plate 5, so as to realize automatic correction of the aerogel foam and ensure that the aerogel foam reaches the correct position. Then start the electric adsorption plate 5 to adsorb and fix the aerogel foam to prevent displacement in subsequent operations. Then use the electric slide rails I2 and the electric slider I3 to move the placement plate 4 together with the fixed aerogel foam to the preset working position. At the same time, start The servo motor 22 is driven to drive the conveyor belt 21 through the rotating shaft 20 to transport the adhesive material from the storage area to the attachment area. The electric slide rail V15 is first used to control the splint 17 to move to the right above the adhesive material through the electric slider V16, so that the splint 17 clamps the adhesive material. Then, the electric slide rail V15 controls the splint 17 to reset and align with the already positioned aerogel foam surface. The electric slide rail IV12 is then used to control the electric slider IV1313 and the connecting block 1414 to move the electric slide rail V15 and the splint 17 downward to attach the adhesive material to the aerogel foam surface. After the attachment is completed, the splint 17 releases the adhesive material and returns to its original position. At this time, the electric slide rail I2 and the electric slider I3 control the placement plate 4 to move again, and move the aerogel foam with adhesive attached to its original position for output, completing a working cycle. The electric adsorption plate 5 is closed, and the processed aerogel foam is removed to prepare for the next working cycle.
[0026] Example 2: Based on Example 1, please refer to Figure 5 , also includes an electric slider VI23, an electric push rod 24, a pressure plate 25 and a buffer pad 26. The electric slider VI23 is installed on the electric slide rail V15 and is located between a pair of clamping plates 17. The electric slider VI23 is equipped with an electric push rod 24, and the end of the movable rod is connected to a pressure plate 25, which is used to squeeze the aerogel foam with adhesive backing. The side of the pressure plate 25 that contacts the adhesive backing is provided with a buffer pad 26, which is used to absorb part of the impact force generated by the downward squeezing of the pressure plate 25 to prevent the aerogel foam from being damaged during the squeezing process.
[0027] After the adhesive backing of the aerogel foam is attached, the movable rod of the electric push rod 24 extends to push the pressure plate 25 downward. The buffer pad 26 on the pressure plate 25 first contacts the adhesive backing material. The buffer pad 26 can absorb part of the impact force to prevent the aerogel foam from being damaged. The electric push rod 24 continues to push the pressure plate 25 to apply appropriate pressing force to the adhesive backing material to ensure that the adhesive backing material is completely adhered to the surface of the aerogel foam, eliminating bubbles and gaps, and maintaining pressure for a certain period of time to ensure that the adhesive backing material is fully cured and bonded. The movable rod of the electric push rod 24 retracts, and the pressure plate 25 leaves the surface of the aerogel foam to complete the extrusion operation.
[0028] See also Figure 6 and Figure 7 , also includes a limit frame 27, a limit plate 28, a bidirectional screw 29, a handwheel 30 and an anti-slip sleeve 31. The limit frame 27 is fixedly connected to the middle part of the support plate 19, and the limit frame 27 is slidably provided with limit plates 28 located on the front and rear sides of the conveyor belt 21, which guide and limit the adhesive material transported by the conveyor belt 21. The limit frame 27 is rotatably provided with a bidirectional screw 29, and the bidirectional screw 29 is threadedly connected to the limit plate 28. The position of the limit plate 28 can be adjusted by rotating the bidirectional screw 29. The front end of the bidirectional screw 29 is fixedly connected to a handwheel 30, which is convenient for the operator to manually rotate the bidirectional screw 29. The surface of the handwheel 30 is provided with an anti-slip sleeve 31, which increases the friction on the surface of the handwheel 30 and facilitates the operator to rotate the handwheel 30.
[0029] Before the conveyor belt 21 transports the adhesive-backed material, the operator manually rotates the handwheel 30, and the handwheel 30 drives the bidirectional screw 29 to rotate. When the bidirectional screw 29 rotates, the limit plate 28 threadedly connected to it will slide in the limit frame 27, and the distance between the limit plates 28 is adjusted to adapt to adhesive-backed materials of different widths. In this way, when transporting the adhesive-backed material, the limit plate 28 can effectively guide and limit the movement path of the adhesive-backed material, ensuring that the adhesive-backed material is smoothly transported along the predetermined path to avoid deviation or skew.
[0030] While the present invention has been described with reference to exemplary embodiments, it should be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.
Claims
1. An ultra-high temperature resistant aerogel foam adhesive attaching device, characterized in that: The utility model mainly comprises a support frame (1), an electric slide rail I (2), an electric slider I (3), a placement plate (4), an electric adsorption plate (5), an electric slide rail II (6), an electric slider II (7), a sliding rod (8), an electric slide rail III (9), an electric slider III (10), a sliding plate (11), an electric slide rail IV (12), an electric slider IV (13), a connecting block (14), an electric slide rail V (15), an electric slider V (16), a clamping plate (17), a support plate (19), a rotating shaft (20), a conveyor belt (21) and a servo motor (22). The support frame (1) serves as the basic frame of the entire equipment, and an electric slide rail I (2) is installed at its lower part. The placement plate (4) is installed on the electric slide rail I (2) through the electric slider I (3) for horizontal movement. The center of the placement plate (4) is equipped with an electric adsorption plate (5). One side of the electric adsorption plate (5) is provided with an electric slide rail II (6). The sliding rod (8) is provided with an electric The slider II (7) is mounted on the electric slide rail II (6) for horizontal movement, the sliding rod (8) is equipped with an electric slide rail III (9), the sliding plate (11) is mounted on the electric slide rail III (9) through the electric slider III (10) for longitudinal movement, the upper part of the support frame (1) is equipped with an electric slide rail IV (12), the connecting block (14) is mounted on the electric slide rail IV (12) through the electric slider IV (13) for vertical movement, and the connecting block (14) is mounted on the electric slide rail IV (12) for vertical movement. An electric slide rail V (15) is provided, a pair of clamping plates (17) are installed on the electric slide rail V (15) through an electric slider V (16), a support plate (19) is fixed on the right side of the lower part of the support frame (1), two rotating shafts (20) are installed on the support plate (19), and a conveyor belt (21) is wound around the rotating shafts (20). A servo motor (22) is installed on one side of the support plate (19), and the servo motor (22) is connected to one of the rotating shafts (20).
2. The ultra-high temperature resistant aerogel foam adhesive attaching device according to claim 1, characterized in that: It also includes a three-color warning light (18), and the top of the support frame (1) is provided with the three-color warning light (18).
3. The ultra-high temperature resistant aerogel foam adhesive attaching device according to claim 2, characterized in that: The utility model also includes an electric slider VI (23), an electric push rod (24) and a pressure plate (25). The electric slider VI (23) is installed on the electric slide rail V (15) and is located between a pair of clamping plates (17). The electric slider VI (23) is equipped with an electric push rod (24), and the movable rod thereof is connected to the pressure plate (25).
4. The ultra-high temperature resistant aerogel foam adhesive attaching device according to claim 3, characterized in that: It also includes a buffer pad (26), and the buffer pad (26) is provided on the side of the pressing plate (25) that contacts the adhesive backing.
5. The ultra-high temperature resistant aerogel foam adhesive attaching device according to claim 4, characterized in that: The invention also includes a limit frame (27), a limit plate (28), a bidirectional screw (29) and a hand wheel (30), wherein the limit frame (27) is fixedly connected to the middle part of the support plate (19), the limit plates (28) located on both sides of the conveyor belt (21) are slidably arranged on the limit frame (27), the bidirectional screw (29) is rotatably arranged on the limit frame (27), the bidirectional screw (29) is threadedly connected to the limit plate (28), and one end of the bidirectional screw (29) is fixedly connected to the hand wheel (30).
6. The ultra-high temperature resistant aerogel foam adhesive attaching device according to claim 5, characterized in that: It also includes an anti-slip sleeve (31), and the surface of the hand wheel (30) is covered with the anti-slip sleeve (31).