Transmission hybrid power module and vehicle

By adopting a combination of a coaxial arrangement of engines, GM motors, TM motors and planetary gears and clutch devices in the hybrid module, the problem of insufficient torque and power output in the hybrid module in the reverse gear mode is solved, and multi-mode and multi-speed power output is achieved to meet the needs of off-road models to get out of trouble in complex road conditions.

CN223278895UActive Publication Date: 2025-08-29HYCET TRANSMISSION SYST (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422938635.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-08-29
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing hybrid module does not have the E-CVT reverse gear function, which makes it unavailable under power feeding and cannot provide continuous large torque power output, which cannot meet the needs of off-road models to get out of trouble in complex road conditions.

Method used

The combination of a coaxially arranged engine, GM motor, TM motor, two-row planetary rows and multiple clutch devices is adopted to realize the engine direct drive, pure electric two-speed gear, E-CVT and other working modes, and provide continuous large torque power output through switching of the clutch device.

Benefits of technology

It realizes multi-mode and multi-speed power output, can meet the reverse gear needs of complex road conditions, and is suitable for off-road platforms equipped with high torque escape.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a transmission hybrid power module and a vehicle, and belongs to the technical field of vehicles, an engine is directly connected with an input shaft, and a TM motor is connected with an output shaft. The first planet row comprises a first sun gear, a first planet gear, a first planet carrier and a first gear ring; the GM motor is directly connected with the first planet carrier; the second planet row comprises a second sun gear, a second planet gear, a second planet carrier and a second gear ring; the second sun gear is clutched with the second planet carrier through a first clutch device; the second planet carrier is clutched with the output shaft through a second clutch device; the second planet gear is separated from the second planet carrier through a third clutch device; the second planet carrier is clutched with the first gear ring through a fourth clutch device; the second gear ring is connected with the first planet carrier. The output shaft can be matched with a transmission with any forward gear for use, and multi-mode and multi-gear power output is achieved; and moreover, the device has an E-CVT reverse gear function, and is suitable for a cross-country platform carrying a large-torque escape requirement.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vehicles, and in particular relates to a transmission hybrid power module and a vehicle. Background Art

[0002] The existing hybrid module does not have an E-CVT reverse gear function, and is usually a pure electric reverse gear. The reverse gear in this mode is usually unusable when the power is fed back and cannot provide continuous high torque power output, which cannot meet the needs of off-road vehicles to get out of trouble in complex road conditions. Utility Model Content

[0003] The present invention provides a hybrid power transmission module and a vehicle, aiming to solve the problem of insufficient torque power output in a reverse gear mode of a hybrid vehicle.

[0004] To achieve the above-mentioned object, the technical solution adopted by the present invention is as follows: providing a transmission hybrid module, comprising: a coaxially arranged engine, a GM motor, a TM motor, a first planetary gear, a second planetary gear, an input shaft, an output shaft, a first clutch device, a second clutch device, a third clutch device and a fourth clutch device;

[0005] The engine is directly connected to the input shaft, and the TM motor is directly connected to the output shaft;

[0006] The first planetary gear comprises a first sun gear, a first planetary gear, a first planetary carrier and a first ring gear; the rotor of the GM motor is directly connected to the first planetary carrier;

[0007] The second planetary gear includes a second sun gear, a second planet gear, a second planet carrier and a second ring gear; the first clutch device clutches the second sun gear and the second planet carrier; the second clutch device clutches the second planet carrier and the output shaft; the third clutch device selectively clutches the second planet gear and the second planet carrier, or selectively clutches the second sun gear and the input shaft, or selectively clutches the first planet carrier and the second ring gear; the fourth clutch device selectively clutches the second planet carrier and the first ring gear, or selectively clutches the first sun gear and the input shaft.

[0008] In combination with the first aspect, in one feasible manner, the third clutch device is arranged between the second planetary gear and the second planetary carrier; the fourth clutch device is arranged between the second planetary carrier and the first ring gear; and the first sun gear and the second sun gear are both directly connected to the input shaft.

[0009] In combination with the first aspect, in one feasible manner, the fourth clutch device is arranged between the first sun gear and the input shaft, the first sun gear is selectively clutched with the input shaft through the fourth clutch device, the second planetary carrier is directly connected to the first ring gear; and the second sun gear is directly connected to the input shaft.

[0010] In combination with the first aspect, in one achievable manner, connecting sleeves extending in the axial direction are provided at both radial ends of the second planetary carrier, and the second planetary carrier is connected to the first ring gear through the connecting sleeves.

[0011] In combination with the first aspect, in one achievable manner, the second planet carrier and the first ring gear are an integral structure.

[0012] In combination with the first aspect, in one feasible manner, the third clutch device is arranged between the second sun gear and the input shaft, and the second sun gear is selectively clutched with the input shaft through the third clutch device; the second planetary gear is directly connected to the second planetary carrier; and the first sun gear is directly connected to the input shaft.

[0013] In combination with the first aspect, in one feasible manner, the third clutch device is arranged between the first planetary carrier and the second ring gear, and the first planetary carrier is clutched with the second ring gear through the third clutch device; the second planetary gear is directly connected to the second planetary carrier, and the first sun gear and the second sun gear are both directly connected to the input shaft.

[0014] In combination with the first aspect, in one achievable manner, the first planet carrier and the second ring gear are an integral structure.

[0015] In combination with the first aspect, in one achievable manner, both the first planetary gear set and the second planetary gear set are double planetary gear sets.

[0016] Compared with the existing technology, the transmission hybrid power module provided by the present invention has the following beneficial effects: through the cooperation of two rows of planetary gears and different clutch devices, it not only has multiple working modes such as engine direct drive, pure electric two-speed (forward gear / reverse gear), E-CVT (forward gear / reverse gear), and extended range, but the output shaft of the module can be used with a transmission with any forward gear to achieve multi-mode and multi-gear power output; and the hybrid working mode of E-CVT reverse gear can be achieved by switching different clutch devices, providing continuous high-torque power output, thereby meeting the reverse gear requirements of complex road conditions, and is suitable for use on off-road platforms with high-torque escape requirements.

[0017] In a second aspect, an embodiment of the present invention further provides a vehicle comprising the transmission hybrid module.

[0018] The vehicle provided by the embodiment of the present invention has a transmission hybrid power module that can not only output multiple working modes but also hybrid reverse gear, and can provide continuous high-torque power output. Therefore, its output end can be used in conjunction with a transmission with any forward gear to achieve multi-mode and multi-gear power output, and is suitable for use on off-road platforms with escape requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic structural diagram of a transmission hybrid power module provided in Example 1 of the present utility model;

[0020] Figure 2 A schematic structural diagram of a transmission hybrid power module provided in Example 2 of the present utility model;

[0021] Figure 3 A schematic structural diagram of a transmission hybrid power module provided in Example 3 of the present utility model;

[0022] Figure 4 A schematic structural diagram of a transmission hybrid power module provided in Example 4 of the present utility model;

[0023] Description of reference numerals:

[0024] 1. Engine; 2. Input shaft; 3. GM motor; 4. First planetary gear; 41. First sun gear; 42. First planetary gear; 43. First ring gear; 44. First planetary carrier; 5. Second planetary gear; 51. Second planetary gear; 52. Second sun gear; 53. Second planetary carrier; 54. Second ring gear; 6. TM motor; 7. Output shaft; 8. Connecting sleeve; C1. First clutch; C2. Second clutch; C3. Third clutch; C4. Fourth clutch. DETAILED DESCRIPTION

[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0026] In this application, terms such as "first" and "second" are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, priority or sequence relationship between these entities or operations.

[0027] Example 1

[0028] See also Figure 1The hybrid transmission module provided by the present invention is now described. The hybrid transmission module comprises: a coaxially arranged engine 1, a GM motor 3, a TM motor 6, a first planetary gear set 4, a second planetary gear set 5, an input shaft 2, and an output shaft 7. The engine 1 is directly connected to the input shaft 2, and the TM motor 6 is directly connected to the output shaft 7. The first planetary gear set 4 includes a first sun gear 41, first planetary gears 42, a first planetary carrier 44, and a first ring gear 43. The first sun gear 41 is coaxially connected to the input shaft 2. The GM motor 3 is directly connected to the first planetary carrier 44.

[0029] The second planetary row 5 includes a second sun gear 52, second planetary gears 51, a second planetary carrier 53 and a second ring gear 54; the second sun gear 52 is coaxially connected to the input shaft 2, and the second sun gear 52 is clutched with the second planetary carrier 53 through the first clutch device C1; the second planetary carrier 53 is clutched with the output shaft 7 through the second clutch device C2; ​​the second planetary gear 51 is clutched with the second planetary carrier 53 through the third clutch device C3; the second planetary carrier 53 is clutched with the first ring gear 43 through the fourth clutch device C4; the second ring gear 54 is connected to the first planetary carrier 44.

[0030] Compared with the existing technology, the transmission hybrid power module provided by the utility model has the following beneficial effects: through the cooperation of two rows of planetary gears and different clutch devices, it not only has multiple working modes such as engine direct drive, pure electric two-speed (forward gear / reverse gear), E-CVT (forward gear / reverse gear), and extended range, but also realizes multi-speed working mode; the output end of the module can be used with any forward gear transmission to realize multi-mode and multi-speed power output; and the hybrid working mode of E-CVT reverse gear can be realized by switching different clutch devices, providing continuous high-torque power output, thereby meeting the reverse gear requirements of complex road conditions, and is suitable for use on off-road platforms with high torque escape requirements.

[0031] The specific arrangement of the coaxially arranged engine 1, GM motor 3, TM motor 6, first planetary row 4, second planetary row 5, input shaft 2 and output shaft 7 of the present application is as follows: the axis of the input shaft 2 and the output shaft 7 are the same, the rotor of the engine 1 is directly connected to the input shaft 2, the rotor of the GM motor 3 is directly connected to the first planetary carrier 44, the first planetary row 4 and the second planetary row 5 are coaxially arranged on the input shaft 2, and the rotor of the TM motor 6 is directly connected to the output shaft 7.

[0032] Since the present application adopts a coaxial arrangement, two rows of planetary gears and the two rows of planetary gears are connected to each other, the present application has a compact structure, can reduce the loss in the power transmission process, is conducive to high-torque power output, and is particularly suitable for off-road vehicles with high-torque escape requirements.

[0033] In the present application, each clutch device may be a clutch or a synchronizer with an engagement / disengagement function.

[0034] The terms in this application are explained as follows:

[0035] TM motor: TM motor is a type of electric motor commonly used in automobiles, mainly used in the drive system of electric vehicles or hybrid vehicles.

[0036] GM motors are general-purpose motors that can be used in vehicles as power sources or auxiliary systems, such as air conditioning, water pumps, and oil pumps. They can also be used in the drive systems of certain vehicle models. They are widely used in various types of vehicles, providing the necessary power and auxiliary functions.

[0037] TM motors and GM motors are widely used in automobiles, and both motors are important components of modern automotive electrification.

[0038] E-CVT is an electronic continuously variable transmission specifically used in hybrid vehicles. It is called electronic continuously variable transmission technology or electronically controlled continuously variable transmission. E-CVT is actually part of the hybrid system, not a traditional transmission. It achieves power output by coupling the energy of the engine and electric motor.

[0039] ICE stands for Internal Combustion Engine, which is an internal combustion engine that uses fuel combustion to generate high-temperature and high-pressure gas pressure to push the piston to generate work.

[0040] EV, the full name of which is Electric Vehicle, is a car that uses pure electric drive technology.

[0041] See also Figure 1 The first embodiment of the present application can provide multiple operating modes such as engine direct drive, pure electric two-speed (forward gear / reverse gear), E-CVT (forward gear / reverse gear), and extended range. The power transmission path is as follows:

[0042] (1) Engine 1 works alone: ​​C1 and C2 are combined, C3 and C4 are disconnected, and the power of engine 1 is directly transmitted to output shaft 7 through input shaft 2, realizing the direct drive working mode of engine 1.

[0043] (2) EV pure electric mode, dual motor drive: C1 is disconnected, C2 is connected, C3 and C4 are connected, and the power of GM motor 3 is output to output shaft 7 after passing through the first planetary gear 4 and the second planetary gear 5 and the power of TM motor 6. The forward and reverse rotation of the motor can realize the forward and reverse movement of the vehicle, realizing a pure electric two-speed forward gear and reverse gear working mode.

[0044] (3) E-CVT forward gear: C2 and C3 are engaged, C1 and C4 are disconnected, the power of the GM motor 3 is input to the second ring gear 54, the power of the engine 1 is input to the second planetary carrier 53 through the second sun gear 52 and the second planetary gear 51, and the power is output to the output shaft 7 through the second planetary carrier 53.

[0045] (4) E-CVT reverse gear: The power of the GM motor 3 is input to the first planetary carrier 44, the power of the engine 1 is input to the first sun gear 41, and the power is output to the output shaft 7 through the first ring gear 43 and the second planetary carrier 53; C2 and C4 are connected, and C1 and C3 are disconnected.

[0046] (5) Range extension: C1, C3, and C4 are all engaged, C2 is disconnected, and the engine 1 charges the GM motor 3 through the second planetary gear 5 and the first planetary gear 4. At this time, the second planetary gear 5 is fixedly connected to the first planetary gear 4.

[0047] In embodiment 1, the first planet carrier 44 and the second ring gear 54 are an integral structure; the first sun gear 41 and the second sun gear 52 are both directly connected to the input shaft 2 .

[0048] The working mode provided in Example 1 is shown in Table 1.

[0049] Table 1

[0050]

[0051] Example 2

[0052] See also Figure 2 The difference between Example 2 and Example 1 is that the position of the fourth clutch device C4 is adjusted on the basis of the original architecture, and multiple operating modes such as engine direct drive, pure electric two-speed (forward gear / reverse gear), E-CVT (forward gear / reverse gear), and extended range of the original architecture are also realized. Each operating mode is the same as that of Example 1.

[0053] Specifically, the fourth clutch device C4 is disposed between the first sun gear 41 and the input shaft 2 , the first sun gear 41 is selectively clutched with the input shaft 1 via the fourth clutch device C4 , and the second planet carrier 53 is directly connected to the first ring gear 43 .

[0054] In this embodiment, axially extending connecting sleeves 8 are provided at both radial ends of the second planet carrier 53, and the second planet carrier 53 is connected to the first ring gear 43 via the connecting sleeves 8. This compact structure can reduce the overall volume, reduce losses during power transmission, and reduce the space occupied by the entire structure in the vehicle layout.

[0055] The radial direction refers to the diameter direction of the input shaft, and the axial direction refers to the direction along the axis of the input shaft.

[0056] Based on the second embodiment, the second planet carrier 53 and the first ring gear 43 are integrated into one structure. This compact structure can reduce the external volume, reduce the loss during power transmission, reduce the space occupied by the entire structure in the vehicle layout, and improve the overall strength of the integrated structure of the second planet carrier and the first ring gear.

[0057] In the second embodiment, the first planet carrier 44 and the second ring gear 54 are an integral structure.

[0058] Table 2 shows the working mode of Example 2 when the TM motor is not involved.

[0059] Table 2

[0060]

[0061] Example 3

[0062] See also Figure 3 The difference between Example 3 and Example 1 is that the position of the third clutch device C3 is adjusted on the basis of the original architecture, and multiple operating modes such as engine direct drive, pure electric two-speed (forward gear / reverse gear), E-CVT (forward gear / reverse gear), and extended range of the original architecture are also realized.

[0063] Specifically, the third clutch device C3 is provided between the second sun gear 52 and the input shaft 2 , and the second sun gear 52 is selectively clutched with the input shaft 2 via the third clutch device C3 ; the second planetary gear 51 is directly connected to the second planetary carrier 53 .

[0064] In the EV pure electric working mode in Example 3, C1 is disconnected, C2 is connected, C3 is disconnected, and C4 is connected. The power of the GM motor 3 is output to the output shaft 7 together with the power of the TM motor 6 after passing through the first planetary gear 4 and the second planetary gear 5. The vehicle can be moved forward and backward by rotating the motor forward and reverse, realizing a pure electric two-speed forward gear and reverse gear power mode. The other working modes are the same as those in Example 1.

[0065] In embodiment 3, the first planet carrier 44 and the second ring gear 54 are an integral structure.

[0066] Table 3 shows the working mode of Example 3 when the TM motor is not involved.

[0067] Table 3

[0068]

[0069] Example 4

[0070] See also Figure 4The difference between Example 4 and Example 1 is that the position of the third clutch device C3 is adjusted on the basis of the original architecture, and multiple operating modes such as engine direct drive, pure electric two-speed (forward gear / reverse gear), E-CVT (forward gear / reverse gear), and extended range of the original architecture are also realized. Each operating mode is the same as that of Example 1.

[0071] Specifically, the third clutch device C3 is provided between the first planet carrier 44 and the second ring gear 54 , and the first planet carrier 44 is clutched with the second ring gear 54 via the third clutch device C3 ; the second planetary gear 51 is directly connected to the second planet carrier 53 .

[0072] In embodiment 4, the first sun gear 41 and the second sun gear 52 are both directly connected to the input shaft 2 .

[0073] Table 4 shows the working mode of Example 4 when the TM motor is not involved.

[0074] Table 4

[0075]

[0076] Example 5

[0077] The difference between Example 5 and Example 1 is that the first planetary gear set 4 and the second planetary gear set 5 are both double planetary gear planetary gear sets, and they also realize the original architecture's engine direct drive, pure electric two-speed (forward gear / reverse gear), E-CVT (forward gear / reverse gear), extended range and other working modes, and each working mode is the same as Example 1.

[0078] It is noted that no specific diagram is given in Example 5. Figure 1 That's it.

[0079] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant description of other embodiments.

[0080] Based on the same inventive concept, an embodiment of the present application also provides a vehicle, comprising the transmission hybrid module.

[0081] The vehicle provided by the embodiment of the present invention has a transmission hybrid power module that can not only output multiple working modes but also hybrid reverse gear, and can provide continuous high-torque power output. Therefore, its output end can be used in conjunction with a transmission with any forward gear to achieve multi-mode and multi-gear power output, and is suitable for use on off-road platforms with escape requirements.

[0082] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A transmission hybrid module, characterized in that: include: An engine (1), a GM motor (3), a TM motor (6), a first planetary gear (4), a second planetary gear (5), an input shaft (2), an output shaft (7), a first clutch device (C1), a second clutch device (C2), a third clutch device (C3), and a fourth clutch device (C4) arranged coaxially; The engine (1) is directly connected to the input shaft (2), and the TM motor (6) is directly connected to the output shaft (7); The first planetary gear (4) includes a first sun gear (41), a first planetary gear (42), a first planetary carrier (44) and a first ring gear (43); the rotor of the GM motor (3) is directly connected to the first planetary carrier (44); The second planetary gear (5) comprises a second sun gear (52), a second planetary gear (51), a second planetary carrier (53) and a second ring gear (54); the first clutch device (C1) clutches the second sun gear (52) and the second planetary carrier (53); the second clutch device (C2) clutches the second planetary carrier (53) and the output shaft (7); the third clutch device (C3) selectively clutches the second planetary gear (51) and the second planetary carrier (53), or selectively clutches the second sun gear (52) and the input shaft (2), or selectively clutches the first planetary carrier (44) and the second ring gear (54); the fourth clutch device (C4) selectively clutches the second planetary carrier (53) and the first ring gear (43), or selectively clutches the first sun gear (41) and the input shaft (2).

2. The transmission hybrid module according to claim 1, characterized in that The third clutch device (C3) is arranged between the second planetary gear (51) and the second planetary carrier (53); the fourth clutch device (C4) is arranged between the second planetary carrier (53) and the first ring gear (43); and the first sun gear (41) and the second sun gear (52) are both directly connected to the input shaft (2).

3. The transmission hybrid module according to claim 1, wherein: The fourth clutch device (C4) is arranged between the first sun gear (41) and the input shaft (2); the first sun gear (41) is selectively engaged with the input shaft (2) through the fourth clutch device (C4); the second planet carrier (53) is directly connected to the first ring gear (43); and the second sun gear (52) is directly connected to the input shaft (2).

4. The transmission hybrid module according to claim 3, wherein: Connecting sleeves (8) extending in the axial direction are provided at both radial ends of the second planetary carrier (53), and the second planetary carrier (53) is connected to the first ring gear (43) via the connecting sleeves (8).

5. The transmission hybrid module according to claim 4, characterized in that: The second planet carrier (53) and the first ring gear (43) are an integral structure.

6. The transmission hybrid module according to claim 1, wherein: The third clutch device (C3) is arranged between the second sun gear (52) and the input shaft (2), and the second sun gear (52) is selectively clutched with the input shaft (2) through the third clutch device (C3); the second planetary gear (51) is directly connected to the second planetary carrier (53); and the first sun gear (41) is directly connected to the input shaft (2).

7. The transmission hybrid module according to claim 1, wherein: The third clutch device (C3) is arranged between the first planet carrier (44) and the second ring gear (54), and the first planet carrier (44) is clutched with the second ring gear (54) through the third clutch device (C3); the second planetary gear (51) is directly connected to the second planet carrier (53), and the first sun gear (41) and the second sun gear (52) are both directly connected to the input shaft (2).

8. The transmission hybrid module according to claim 1, wherein: The first planet carrier (44) and the second ring gear (54) are an integral structure.

9. The transmission hybrid module according to claim 1, wherein: The first planetary gear (4) and the second planetary gear (5) are both double planetary gear gears.

10. A vehicle, characterized in that: Comprising a transmission hybrid module as claimed in any one of claims 1 to 9.