Aluminum profile film covering and packaging device

Abstract

The utility model relates to the field of aluminum profile machining, and discloses an aluminum profile film covering and packaging device which comprises a portal frame. The two transverse plates are arranged on the portal frame; the two film covering rollers are installed on the two transverse plates respectively, and the two transverse plates are arranged to be capable of getting close to or getting away from each other at the same time and used for adjusting the distance between the two film covering rollers; and the two clamping seats are arranged at the bottoms of the two transverse plates correspondingly and symmetrically, and the two clamping seats are used for clamping the two films together before hot melting of the two films, so that the hot melting positions of the films are stabilized. The adjustable transverse plate design is adopted, the first power source and the gear and rack mechanism are matched, the distance between the upper film and the lower film can be accurately controlled, aluminum profiles with different heights can be adapted, the device can rapidly adapt to changes of a production line, and the production efficiency and flexibility are improved.

Description

Technical Field

[0001] The utility model relates to the field of aluminum profile processing, in particular to an aluminum profile film-coating packaging device. Background Art

[0002] Aluminum profile lamination is a common surface treatment technology that aims to protect the surface of aluminum profiles, improve the appearance and durability of the product, and prevent the aluminum profiles from being scratched, worn and corroded during transportation, installation and use.

[0003] Existing aluminum profile laminating packaging devices usually use upper and lower films to laminate aluminum profiles. Since the distance between the upper and lower films is fixed, they can only laminate aluminum profiles within a certain height range and cannot quickly adapt to changes in the production line. Utility Model Content

[0004] In order to solve the above-mentioned problems, the present invention is implemented through the following technical solutions:

[0005] A film-coating packaging device for aluminum profiles comprises: a gantry; two transverse plates arranged on the gantry; two film-coating rollers respectively mounted on the two transverse plates, the two transverse plates being arranged to be able to approach or move away from each other at the same time, for adjusting the distance between the two film-coating rollers; two clamping seats respectively arranged at the bottom of the two transverse plates, symmetrically arranged, the two clamping seats being used to clamp the two films together before hot-melting the two films to stabilize the hot-melting position of the films; two hot-melt parts respectively arranged on the two clamping seats for hot-melting the films.

[0006] It also includes: a first power source, which is installed on the top of the gantry, and a power shaft of the first power source is connected to the cross plate to provide power for the cross plate.

[0007] It also includes: two racks, respectively connected to the two horizontal plates; a gear, installed on the gantry, set between the two racks, the two racks are meshed with the gears, and the gears are configured to drive the gears to rotate when one of the racks moves, and the gears simultaneously drive the other rack to move in the opposite direction.

[0008] The gantry frame comprises: two moving holes which are opened on the gantry frame, and two transverse plates which are respectively connected in the two moving holes.

[0009] The horizontal plate includes two limit pins which are respectively arranged at both ends of the horizontal plate. One end of the two limit pins is respectively connected to the two ends of the laminating roller to limit the position of the laminating roller on the horizontal plate.

[0010] The clamping seat includes: a groove, which is opened at the bottom of the clamping seat, and the hot melt component is connected in the groove; an elastic component is arranged in the groove, one end of which is connected to the inner wall of the groove, and the other end is connected to the hot melt component.

[0011] It also includes: a second power source, which is installed on the transverse plate. The power shaft of the second power source passes through the clamping seat and is connected to the hot melt component, so as to provide moving power for the hot melt component.

[0012] The length of the clamping seat is smaller than the width of the gantry.

[0013] The utility model provides a film-coating packaging device for aluminum profiles. Compared with the existing technology, it has the following beneficial effects:

[0014] 1. By adopting an adjustable horizontal plate design, combined with the first power source and gear rack mechanism, the distance between the upper and lower membranes can be accurately controlled to adapt to aluminum profiles of different heights, allowing the device to quickly adapt to changes in the production line and improve production efficiency and flexibility.

[0015] 2. The film is stably clamped by the clamping seat and the position of the film is ensured not to shift before hot melting, which improves the efficiency and quality of hot melting and reduces the scrap rate caused by position shift. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure proposed by the utility model.

[0017] Figure 2 This is a schematic diagram of the three-dimensional structure from another perspective proposed by the utility model.

[0018] Figure 3 This is a schematic structural diagram of the horizontal plate, clamping seat and hot melt component proposed in the utility model.

[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the horizontal plate, clamping seat and hot melt component proposed in the utility model.

[0020] The reference numerals in the figures are:

[0021] 1. Gantry; 101. Moving hole; 102. First power source; 103. Rack; 104. Gear;

[0022] 2. Horizontal plate; 201. Limit pin;

[0023] 3. Laminating roller;

[0024] 4. Clamping seat; 401. Hot melt component; 402. Second power source; 403. Elastic component. DETAILED DESCRIPTION

[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0026] Reference Figures 1-4 , an aluminum profile film packaging device, comprising: a gantry 1; two horizontal plates 2, arranged on the gantry 1; two film coating rollers 3, respectively installed on the two horizontal plates 2, the two horizontal plates 2 are set to be able to move closer or farther away at the same time, for adjusting the distance between the two film coating rollers 3, the horizontal plates 2 are adjusted in position through the movable holes 101 on the gantry 1, and cooperate with the first power source 102 and the gear 104 rack 103 mechanism to accurately control the distance between the two film coating rollers 3, ensure the uniformity and tightness of the film coating process, and improve the film coating quality. The film coating roller 3 is a key component in the film coating process. Through the adjustment of the horizontal plates 2, it can adapt to aluminum profiles of different widths, effectively adhere the film to the surface of the aluminum profile, and ensure the coating The flatness and firmness of the film; two clamping seats 4 are respectively arranged at the bottom of the two horizontal plates 2 and are symmetrically arranged. The two clamping seats 4 are used to clamp the two films together before hot-melting the two films to stabilize the hot-melting position of the films. The design of the clamping seats 4 enables the two films to be stably clamped before hot-melting, ensuring that the position of the films will not shift during the hot-melting process, improving the hot-melting efficiency and quality, and reducing the scrap rate; two hot-melt parts 401 are respectively arranged on the two clamping seats 4 and are used for hot-melting films. The hot-melt parts 401 are responsible for hot-melting and sealing the edges of the clamped films to ensure that the films are tightly wrapped on the aluminum profile, enhancing the sealing and protection of the packaging, and preventing external factors from damaging the aluminum profile.

[0027] The first power source 102 is installed on the top of the gantry 1. The power shaft of the first power source 102 is connected to the cross plate 2 to provide power for the cross plate 2. The first power source 102 realizes the smooth movement of the cross plate 2, and then adjusts the distance between the coating rollers 3, thereby improving the degree of automation and ease of operation of the device. The first power source 102 adopts a cylinder, and a linear motor can also be used; two racks 103 are respectively connected to the two cross plates 2; a gear 104 is installed on the gantry 1 and is arranged between the two racks 103. The two racks 103 are meshed with the gear 104. The gear 104 is arranged to drive the gear 104 to rotate when one of the racks 103 moves, and the gear 104 simultaneously drives the other rack 103 to move in the opposite direction. The meshing design of the rack 103 and the gear 104 ensures that when one cross plate 2 moves, the other cross plate 2 can move synchronously and in the opposite direction, thereby realizing precise control of the distance between the two coating rollers 3 and improving the adjustment accuracy and stability of the device.

[0028] The gantry 1 includes two movable holes 101 , which are opened on the gantry 1 , and two transverse plates 2 are respectively connected to the two movable holes 101 .

[0029] The horizontal plate 2 includes: two limit pins 201, which are respectively set at the two ends of the horizontal plate 2, and one end of the two limit pins 201 is respectively connected to the two ends of the coating roller 3, which is used to limit the position of the coating roller 3 on the horizontal plate 2. The setting of the limit pins 201 limits the position of the coating roller 3 on the horizontal plate 2, prevents the coating roller 3 from shifting during operation, and also facilitates the replacement of the coating roller 3.

[0030] The clamping seat 4 includes: a groove, which is opened at the bottom of the clamping seat 4, and the hot melt part 401 is connected to the groove; an elastic part 403, which is arranged in the groove, one end of which is connected to the inner wall of the groove, and the other end of which is connected to the hot melt part 401; a second power source 402, which is installed on the horizontal plate 2, and the power shaft of the second power source 402 passes through the clamping seat 4 and is connected to the hot melt part 401, and is used to provide moving power for the hot melt part 401. The second power source 402 adopts a cylinder, and can also adopt a linear motor. When the second cylinder drives the hot melt part 401 to move, it also drives the clamping seat 4 to move through the elastic part 403. After the two clamping seats 4 first contact each other, the second power source 402 can continue to drive the hot melt part 401 to move, and extend the hot melt part 401 out of the groove to hot-melt the film.

[0031] The length of the clamping seat 4 is smaller than the width of the gantry 1 , which ensures that the clamping seat 4 can be flexibly operated under the gantry 1 without interfering with other parts of the gantry 1 .

[0032] During use,

[0033] Place the gantry 1 between the two conveyor lines, ensure that the two horizontal plates 2 are in the initial state through the moving holes 101 on the gantry 1, and the distance between the two coating rollers 3 is moderate, wait for the aluminum profile to be put in, and convey the aluminum profile to be coated to the bottom of the gantry 1 through the conveyor belt. According to the width of the aluminum profile, adjust the position of the two horizontal plates 2 through the first power source 102. After the horizontal plate 2 drives one of the racks 103 to move, the gear 104 rotates and drives the other rack 103 to move, which can accurately control the distance between the two coating rollers 3 to adapt to aluminum profiles of different widths. One end of the two coating rollers 3 is hot-melt-fused together by the hot-melt piece 401, so when the aluminum profile passes by, it will drive the film on the two coating rollers 3 to unfold. As the aluminum profile moves, the film is continuously attached to its surface to form a A layer of protective film is formed. When the aluminum profile is coated to a predetermined length, the two clamping seats 4, driven by the second power source 402, move to both sides of the aluminum profile respectively to clamp the film and stabilize the hot-melt position of the film. The elastic member 403 provides a buffer for the hot-melt member 401 in the groove to ensure that the film is not damaged during the clamping process. After the clamping seat 4 is stable, the second power source 402 continues to push the hot-melt member 401 out of the groove to hot-melt seal the edges of the clamped films. The hot-melt member 401 melts the edges of the film at high temperature to ensure that the film is tightly wrapped on the aluminum profile, thereby enhancing the sealing and protection of the packaging. After the hot-melt is completed, the second power source 402 drives the hot-melt member 401 and the clamping seat 4 to return to the initial position, takes out the aluminum profile that has been coated and sealed, and prepares for the next round of operations.

[0034] In summary, compared with the existing technology, it has the following beneficial effects:

[0035] By adopting an adjustable horizontal plate 2 design, in conjunction with the first power source 102 and the gear 104 rack 103 mechanism, the distance between the upper membrane and the lower membrane can be accurately controlled to adapt to aluminum profiles of different heights, so that the device can quickly adapt to changes in the production line and improve production efficiency and flexibility.

[0036] The film is stably clamped by the clamping seat 4 and the position of the film is ensured not to shift before hot melting, thereby improving the hot melting efficiency and quality and reducing the scrap rate caused by position shift.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0038] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A film-coated packaging device for aluminum profiles, characterized in that: include: Gantry (1); Two horizontal plates (2) are arranged on the gantry (1); Two laminating rollers (3) are respectively mounted on two transverse plates (2), and the two transverse plates (2) are configured to be able to move closer or farther away at the same time, so as to adjust the distance between the two laminating rollers (3); Two clamping seats (4) are respectively arranged at the bottom of the two horizontal plates (2) and are symmetrically arranged. The two clamping seats (4) are used to clamp the two films together before hot-melting the two films to stabilize the hot-melting position of the films; Two hot-melt components (401) are respectively arranged on two clamping seats (4) and are used for hot-melting films.

2. The aluminum profile film packaging device according to claim 1, characterized in that: Also includes: A first power source (102) is installed on the top of the gantry (1), and a power shaft of the first power source (102) is connected to the transverse plate (2) for providing power to the transverse plate (2).

3. The aluminum profile film packaging device according to claim 1, characterized in that: Also includes: Two racks (103) are connected to the two horizontal plates (2) respectively; A gear (104) is mounted on the gantry (1) and is arranged between the two racks (103). The two racks (103) are meshed with the gear (104). The gear (104) is arranged so that when one of the racks (103) moves, the gear (104) is driven to rotate, and the gear (104) simultaneously drives the other rack (103) to move in the opposite direction.

4. The aluminum profile film packaging device according to claim 1, characterized in that: The gantry (1) comprises: Two movable holes (101) are provided on the gantry (1), and two transverse plates (2) are respectively connected to the two movable holes (101).

5. The aluminum profile film-coating packaging device according to claim 1, characterized in that: The transverse plate (2) comprises: Two limit pins (201) are respectively provided at the two ends of the transverse plate (2), and one end of the two limit pins (201) is respectively connected to the two ends of the laminating roller (3) for limiting the position of the laminating roller (3) on the transverse plate (2).

6. The aluminum profile film-coating packaging device according to claim 1, characterized in that: The clamping seat (4) comprises: A groove is provided at the bottom of the clamping seat (4), and the hot melt component (401) is connected in the groove; The elastic member (403) is arranged in the groove, with one end connected to the inner wall of the groove and the other end connected to the hot melt member (401).

7. The aluminum profile film packaging device according to claim 6, characterized in that: Also includes: The second power source (402) is installed on the transverse plate (2). The power shaft of the second power source (402) passes through the clamping seat (4) and is connected to the hot melt component (401) to provide moving power for the hot melt component (401).

8. The aluminum profile film-coating packaging device according to claim 1, characterized in that: The length of the clamping seat (4) is smaller than the width of the gantry (1).

Images