Efficient glaze-saving plate conveyor

By setting the through-axis body and arc gap on the same horizontal line in the glaze conveying mechanism, the problems of tiles shaking and poor glaze water recovery caused by the height deviation of the conveyor belt are solved, and efficient glaze water storage and tile conveying stability are achieved.

CN223279855UActive Publication Date: 2025-08-29QUANZHOU TUOTAO MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422557489.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-29
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing glaze conveying mechanism is located in the part where the conveyor is located below the bell cover. The height of the front and rear conveyor belts are prone to deviation, resulting in unstable tiles conveying and poor glaze recovery effect. The glaze storage base can store small glaze and slow glaze flow rate.

Method used

A plurality of pass-axis bodies located on the same horizontal line are arranged on the mounting support, and an arc-shaped gap is left between the conveyor belts. The glaze storage base is arranged under the pass-axis body and is inclined to prevent glaze water from contacting the conveyor belt, improve conveying stability, and increase the glaze storage amount and flow rate.

Benefits of technology

The stability of ceramic tile transportation and the efficiency of glaze water recovery are achieved, the glaze water contact conveyor belt shake is avoided, and the glaze storage amount and glaze water flow rate of the glaze storage base are increased.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of conveying equipment, and discloses an efficient glaze-saving plate conveyor which comprises a rack, a bell jar, a glaze storage seat and two conveying mechanisms, an installation support is arranged in the middle of the rack, and a plurality of through shaft bodies located on the same horizontal line are arranged on the installation support at equal intervals; a plurality of through shaft bodies located on the same horizontal line are arranged on an installation support of the efficient glaze-saving plate conveyor and connected with conveying belts of two conveying mechanisms, and an arc-shaped gap allowing glaze water flowing down from a bell jar to pass through is reserved between the conveying belts of the two conveying mechanisms. In this way, the heights of the top faces of the multiple conveying belts can be flat and consistent, glaze water can be prevented from making contact with the conveying belts, shaking during ceramic tile conveying is avoided, conveying stability is improved, in addition, the glaze storage bases are arranged below the multiple through shaft bodies and cannot be limited by the conveying belts, the heights of the glaze storage bases are increased, the bottom faces of the glaze storage bases are obliquely arranged, and the glaze storage bases are more stable. The storable glaze quantity of the glaze storage seat and the flow speed of glaze water can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveying equipment, in particular to a high-efficiency glaze-saving flat plate conveyor. Background Art

[0002] Ceramic tiles are a kind of acid and alkali resistant porcelain or stone building decoration material made of refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing and sintering processes. The smoothness, flatness and high hardness of the ceramic tile surface are the effects of the glazing process, and the ceramic tile is glazed by a glazing conveying mechanism. In order to form a space for glazing and glaze water recovery under the bell cover, the existing glazing conveying mechanism is provided with front and rear section conveyor belts spaced apart from each other at the part of the conveyor located under the bell cover. The front and rear section conveyor belts are installed separately through supports and conveying wheels, and the conveying wheels connected by the front and rear section conveyor belts are spaced apart from each other. The conveyor belt is connected by a concave structure that extends downward and then upward to make way for a glaze storage seat for recovering the glaze water and prevent the glaze water from contacting the conveyor belt. However, since the height of each conveying wheel is installed and adjusted separately, the height between the conveying wheels is prone to deviation and affects the smoothness of the tile conveying, which in turn causes the tile conveying to shake and produce a wavy glaze surface during glazing. In addition, due to the limitation of the conveyor belt connecting the front and rear conveying wheels, the height of the glaze storage seat is relatively small and the bottom surface of the glaze storage seat needs to be set to a flat surface. The glaze storage capacity of the glaze storage seat is small and the flow rate of the glaze water is small, which affects the effect of recovering the glaze water. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a mounting support for an efficient and glaze-saving flat conveyor, on which a plurality of through-axles located on the same horizontal line are provided. The plurality of through-axles are connected to the conveyor belts of the two conveying mechanisms, and an arc-shaped gap is left between the conveyor belts of the two conveying mechanisms for the glaze water flowing down the bell cover to pass through. In this way, the top surface heights of the plurality of conveyor belts can be made flat and consistent, and the glaze water can be prevented from contacting the conveyor belts, so as to avoid shaking during the transportation of the tiles and improve the smoothness of the transportation. In addition, the glaze storage seat is arranged below the plurality of through-axles and will not be restricted by the conveyor belt, thereby increasing the height of the glaze storage seat and the bottom surface of the glaze storage seat is inclined, which can increase the glaze storage capacity of the glaze storage seat and the flow rate of the glaze water.

[0004] A high-efficiency, glaze-saving flat conveyor comprises a frame, a bell cover, a glaze storage seat and two conveying mechanisms, a mounting support is provided in the middle of the frame, a plurality of through-axles located on the same horizontal line are equidistantly arranged on the mounting support, and the bell cover is provided above the plurality of through-axles, the glaze storage seat is provided below the plurality of through-axles, and the bottom surface of the glaze storage seat is tilted downward, the two conveying mechanisms are correspondingly provided on the front and rear sides of the mounting support, each conveying mechanism comprises a driving shaft and a plurality of conveyor belts, the driving shaft is provided on the frame, and the plurality of conveyor belts are socketed with the driving shaft, the plurality of conveyor belts of the two conveying mechanisms are respectively socketed with the plurality of through-axles, and an arc-shaped gap is left between the plurality of conveyor belts of the two conveying mechanisms for the glaze water flowing down from the bell cover to pass through.

[0005] Preferably, a plurality of conveying wheel bodies are arranged at equal intervals on the through-shaft body, a plurality of driving wheels are arranged at equal intervals on the driving shaft, and the conveyor belt is respectively sleeved with the conveying wheel bodies and the driving wheels.

[0006] Preferably, the bottom surface of the glaze reservoir is tilted downward toward the center and has a quadrangular pyramid structure, and a drain pipe is provided at the center of the bottom surface of the glaze reservoir.

[0007] Preferably, a driving motor for driving the driving shaft is provided on the frame, and the cross section of the driving wheel is a convex structure in the middle.

[0008] Preferably, a plurality of belt covers are provided on the frame, and the plurality of belt covers correspondingly cover the bottoms of the plurality of conveyor belts.

[0009] Preferably, a plurality of cleaning scrapers are provided on the frame, and the plurality of cleaning scrapers are correspondingly provided at one end position of the plurality of belt covers and can scrape off foreign matter on the outer surface of the conveyor belt.

[0010] Preferably, a plurality of first adjustment seats are provided on the frame, a first screw is threadedly connected to the first adjustment seat, the cleaning scraper is slidingly connected to the first adjustment seat, and the bottom of the cleaning scraper is rotatably connected to the top of the first screw.

[0011] Preferably, the frame is provided with a plurality of tensioning wheels at the other end of the belt cover, and the plurality of tensioning wheels are correspondingly abutted against the inner sides of the plurality of conveyor belts.

[0012] Preferably, a plurality of second adjustment seats are provided on the frame, a second screw rod is threadedly connected to the second adjustment seat, the tensioning wheel is slidingly connected to the second adjustment seat, and the tensioning wheel is rotatably connected to the top end of the second screw rod.

[0013] Preferably, a plurality of brackets are arranged at equal intervals on the frame, and the plurality of brackets are arranged on the frame through an installation structure in which a third screw rod cooperates with a threaded seat, and the plurality of brackets are connected by a belt plate, and the plurality of belt plates can correspondingly support the tops of the plurality of conveyor belts.

[0014] The beneficial effects of the present invention are as follows: the efficient glaze-saving flat conveyor cooperates with the frame, bell cover, glaze storage seat and two conveying mechanisms, so that a plurality of through-axles located on the same horizontal line are provided on the mounting support, and the plurality of through-axles are connected to the conveyor belts of the two conveying mechanisms, and an arc-shaped gap is left between the conveyor belts of the two conveying mechanisms for the glaze water flowing down from the bell cover to pass through. In this way, the top surface heights of the plurality of conveyor belts can be made flat and consistent, and the glaze water can be prevented from contacting the conveyor belts, so as to avoid shaking during the transportation of the tiles and improve the smoothness of the transportation. In addition, the glaze storage seat is arranged below the plurality of through-axles and will not be restricted by the conveyor belt, thereby increasing the height of the glaze storage seat and the tilted bottom surface of the glaze storage seat can increase the glaze storage capacity of the glaze storage seat and the flow rate of the glaze water. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Attachment Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Attachment Figure 2 This is a schematic diagram of the structure of the frame and conveying mechanism in the utility model;

[0017] Attachment Figure 3 for Figure 2 Middle A is a partial enlarged view;

[0018] Attachment Figure 4 This is a top view of the utility model;

[0019] Attachment Figure 5 for Figure 4 Middle BB cross-section;

[0020] Attachment Figure 6 for Figure 4 Middle CC section view;

[0021] Attachment Figure 7 for Figure 4 Middle DD cross-sectional view.

[0022] In the figure: 1 frame, 2 bell jar, 3 glaze storage seat, 4 mounting support, 5 through-shaft body, 6 driving shaft, 7 conveyor belt, 8 conveyor wheel body, 9 driving wheel, 10 discharge pipe, 11 driving motor, 12 belt cover, 13 cleaning scraper, 14 first adjustment seat, 15 first screw, 16 tensioning wheel, 17 second adjustment seat, 18 second screw, 19 bracket, 20 belt plate. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so as to provide a clearer understanding of the technical concept to be protected by the present invention.

[0024] like Figures 1 to 7 As shown, a high-efficiency glaze-saving flat conveyor includes a frame 1, a bell jar 2, a glaze storage seat 3 and two conveying mechanisms. A mounting support 4 is provided in the middle of the frame 1, and a plurality of through-axles 5 located on the same horizontal line are equidistantly arranged on the mounting support 4, and the bell jar 2 is provided above the plurality of through-axles 5, and the glaze storage seat 3 is provided below the plurality of through-axles 5, and the bottom surface of the glaze storage seat 3 is tilted downward, and the two conveying mechanisms are correspondingly provided on the front and rear sides of the mounting support 4, each of the conveying mechanisms includes a driving shaft 6 and a plurality of conveyor belts 7, the driving shaft 6 is provided on the frame 1, and the plurality of conveyor belts 7 are socketed with the driving shaft 6, the plurality of conveyor belts 7 of the two conveying mechanisms are respectively socketed with the plurality of through-axles 5, and an arc-shaped gap is left between the plurality of conveyor belts 7 of the two conveying mechanisms for the glaze water flowing down from the bell jar 2 to pass through.

[0025] The working principle of the high-efficiency glaze-saving flat conveyor of the utility model is realized by the cooperation between the frame 1, the bell 2, the glaze storage seat 3 and the two conveying mechanisms. Figures 1 to 7As shown, the mounting support 4 can be a support plate, and a plurality of bearing mounting positions of the same height can be set on the support plate (not shown in the figure), so that a through-axis body 5 can be set on the mounting support 4. Four through-axis bodies 5 are used as an example to illustrate, and four conveyor belts 7 of the conveying mechanism are used as an example to illustrate, with the front side to the rear side of the mounting support 4 as the tile conveying direction. The second through-axis body 5 and the fourth through-axis body 5 along the tile conveying direction are correspondingly connected to the two outermost conveyor belts 7 of the conveying mechanism, and the first through-axis body 5 and the third through-axis body 5 along the tile conveying direction are correspondingly connected to the two innermost conveyor belts 7 of the conveying mechanism. In this way, the conveyor belts 7 of the two conveying mechanisms are staggered front and back, and an arc-shaped gap is left for the glaze water flowing down the bell cover 2 to pass through. It should be noted that the glaze water flows down from one-sixth of the arc length of the edge of the bell cover 2, and the area where the glaze water flows down is located on the arc-shaped gap of the profile between the conveyor belts 7 of the two conveying mechanisms. The tiles pass through the bottom of the bell jar 2 and are glazed to prevent the glaze water from contacting the conveyor belt 7. The connection between the through-axis body 5 and the conveyor belt 7 can make the heights between the conveyor belts 7 flat and consistent, to prevent the tiles from shaking and producing wavy glaze surfaces during transportation. In addition, the glaze water flows down to the glaze storage seat 3 through the arc gap. The glaze storage seat 3 is arranged below the four through-axis bodies 5 and will not be restricted by the conveyor belt 7. The height of the glaze storage seat 3 is increased and the bottom surface of the glaze storage seat 3 is inclined, which can increase the glaze storage capacity of the glaze storage seat 3, and the glaze water at the bottom of the glaze storage seat 3 flows faster along the inclined bottom surface. Compared with the traditional glazing conveying device, the high-efficiency and glaze-saving flat conveyor can not only make the top surface heights of multiple conveyor belts 7 flat and consistent, but also prevent the glaze water from contacting the conveyor belt 7, to prevent the tiles from shaking during transportation and improve the smoothness of transportation, and prevent the glaze storage seat 3 from being restricted by the conveyor belt 7, which can increase the glaze storage capacity of the glaze storage seat 3 and the glaze water flow rate in the glaze storage seat 3.

[0026] Specifically, a plurality of conveying wheel bodies 8 are arranged at equal intervals on the through-shaft body 5, a plurality of driving wheels 9 are arranged at equal intervals on the driving shaft 6, and the conveyor belt 7 is respectively connected to the conveying wheel body 8 and the driving wheel 9, wherein the bottom surface of the glaze storage seat 3 is inclined downward toward the center and has a quadrangular pyramid structure, and a drainage pipe 10 is provided at the center of the bottom surface of the glaze storage seat 3, as shown in FIG. Figures 1 to 7 As shown, the bottom surface of the glaze storage seat 3 is tilted so that the glaze in the glaze storage seat 3 can flow to the drain pipe 10 faster, and the drain pipe 10 can be set to drain to the bell jar 2 to achieve the purpose of faster glaze recovery. The frame 1 is provided with a driving motor 11 for driving the driving shaft 6, and the cross section of the driving wheel 9 is a convex structure in the middle, as shown in FIG. Figures 1 to 7As shown, the driving motor 11 can adopt a constant temperature and constant torque cycloid needle motor, and the driving wheels 9 are correspondingly illustrated with four examples. The driving motor 11 drives the driving shaft 6 to rotate, and the driving shaft 6 drives the four driving wheels 9 to rotate. The cross-section of the driving wheel 9 is a convex structure in the middle part, which can limit the conveyor belt 7 to prevent the position of the conveyor belt 7 on the driving wheel 9 from shifting. The four driving wheels 9 drive the four conveyor belts 7 to move, and the conveyor belt 7 drives the corresponding connected through-shaft body 5 to rotate. The through-shaft body 5 and the conveying wheel body 8 can be integrally processed and formed, so that after the through-shaft body 5 is installed on the mounting support 4, the height of the conveying wheel body 8 is flat and consistent, thereby improving the smoothness of transportation.

[0027] Furthermore, the frame 1 is provided with a plurality of belt covers 12, and the plurality of belt covers 12 correspondingly cover the bottoms of the plurality of conveyor belts 7, wherein the frame 1 is provided with a plurality of cleaning scrapers 13, and the plurality of cleaning scrapers 13 are correspondingly arranged at one end position of the plurality of belt covers 12 and can scrape off foreign matter on the outer surface of the conveyor belt 7, such as Figures 1 to 7 As shown, the belt cover 12 can block the bottom of the conveyor belt 7 to prevent broken billets and foreign matter generated during the production and conveying process from flowing down the inner side of the conveyor belt 7, and the cleaning scraper 13 can be against the outer side of the conveyor belt 7, so that the cleaning scraper 13 can scrape off the broken billets and foreign matter flowing down the outer surface of the conveyor belt 7, to prevent the broken billets and foreign matter from being sent from the conveyor belt 7 to the driving wheel 9 and the conveying wheel body 8 and causing damage, thereby improving the service life of the conveying mechanism. Among them, a plurality of first adjustment seats 14 are provided on the frame 1, and a first screw 15 is threadedly connected to the first adjustment seat 14. The cleaning scraper 13 is slidably connected to the first adjustment seat 14, and the bottom of the cleaning scraper 13 is rotatably connected to the top of the first screw 15, as shown Figures 1 to 7 As shown, the first adjustment seat 14 can be provided with a slide groove (not shown in the figure) so that the cleaning scraper 13 is slidably connected to the first adjustment seat 14. This is a conventional sliding structure and is not described in detail. When the staff rotates the first screw 15, the first screw 15 can move up and down on the first adjustment seat 14, and the cleaning scraper 13 moves up and down with the first screw 15 to adjust the position of the cleaning scraper 13 and enable the cleaning scraper 13 to clean the outer surface of the conveyor belt 7.

[0028] Furthermore, the frame 1 is provided with a plurality of tensioning wheels 16 at the other end of the belt cover 12, and the plurality of tensioning wheels 16 are correspondingly abutted against the inner sides of the plurality of conveyor belts 7, wherein the frame 1 is provided with a plurality of second adjustment seats 17, the second adjustment seat 17 is threadedly connected with a second screw 18, the tensioning wheel 16 is slidably connected to the second adjustment seat 17, and the tensioning wheel 16 is rotatably connected to the top end of the second screw 18, as shown in FIG. Figures 1 to 7As shown, the tensioning wheel 16 is against the conveyor belt 7. The tensioning wheel 16 can tighten the conveyor belt 7 while making the bottom of the conveyor belt 73 move along the belt cover 12. The second adjustment seat 17 is slidably connected with a slider (not shown in the figure) so that the tensioning wheel 16 is slidably connected to the second adjustment seat 17. This is a conventional sliding structure and is not described in detail. When the staff rotates the second screw 18, the second screw 18 can move up and down on the second adjustment seat 17, and the tensioning wheel 16 moves up and down with the second screw 18. The tensioning wheel 16 can be adjusted without stopping the machine.

[0029] Furthermore, a plurality of brackets 19 are arranged at equal intervals on the frame 1, and the plurality of brackets 19 are arranged on the frame 1 through a mounting structure in which a third screw rod cooperates with a threaded seat, and the plurality of brackets 19 are connected by a belt plate 20, and the plurality of belt plates 20 can support the tops of the plurality of conveyor belts 7 accordingly, such as Figures 1 to 7 As shown, the belt plate 20 can adopt a glass bottom plate, and the third screw is threadedly connected to the threaded seat. The lifting bracket 19 is similar to the above-mentioned screw adjustment structure, so it is not described in detail. The bracket 19 is fixed on the threaded seat, and the bracket 19 can support four conveyor belts 7 at the same time. In this way, when the height of the bracket 19 is adjusted by the third screw and the threaded seat, the belt plate 20 can adjust the height of the top surface of the four conveyor belts 7 at the same time, so that the top surface heights between the four conveyor belts 7 remain flat and consistent, thereby improving the smoothness of transportation.

[0030] The above are only specific embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A high-efficiency glaze-saving flat conveyor, characterized by: It includes a frame, a bell cover, a glaze storage seat and two conveying mechanisms. A mounting support is provided in the middle of the frame. A plurality of through-axles located on the same horizontal line are equidistantly arranged on the mounting support, and the bell cover is provided above the plurality of through-axles. The glaze storage seat is provided below the plurality of through-axles, and the bottom surface of the glaze storage seat is tilted downward. The two conveying mechanisms are correspondingly provided on the front and rear sides of the mounting support. Each conveying mechanism includes a driving shaft and a plurality of conveyor belts. The driving shaft is provided on the frame, and the plurality of conveyor belts are socketed with the driving shaft. The plurality of conveyor belts of the two conveying mechanisms are respectively socketed with the plurality of through-axles, and an arc-shaped gap is left between the plurality of conveyor belts of the two conveying mechanisms for the glaze water flowing down from the bell cover to pass through.

2. The high-efficiency glaze-saving flat plate conveyor according to claim 1 is characterized in that: A plurality of conveying wheel bodies are arranged at equal intervals on the through-shaft body, a plurality of driving wheels are arranged at equal intervals on the driving shaft, and the conveying belts are respectively sleeved with the conveying wheel bodies and the driving wheels.

3. The high-efficiency glaze-saving flat plate conveyor according to claim 1, characterized in that: The bottom surface of the glaze storage seat is tilted downward toward the center and has a quadrangular pyramid structure. A drainage pipe is provided at the center of the bottom surface of the glaze storage seat.

4. The high-efficiency, glaze-saving flat plate conveyor according to claim 2, characterized in that: A driving motor for driving the driving shaft is provided on the frame, and the cross section of the driving wheel is a convex structure in the middle.

5. The high-efficiency glaze-saving flat plate conveyor according to claim 1 is characterized in that: A plurality of belt covers are provided on the frame, and the plurality of belt covers correspondingly cover the bottoms of the plurality of conveyor belts.

6. The high-efficiency glaze-saving flat plate conveyor according to claim 5, characterized in that: A plurality of cleaning scrapers are provided on the frame, and the plurality of cleaning scrapers are correspondingly arranged at one end position of the plurality of belt covers and can scrape off foreign matter on the outer surface of the conveyor belt.

7. The high-efficiency, glaze-saving flat plate conveyor according to claim 6, characterized in that: A plurality of first adjustment seats are provided on the frame, a first screw rod is threadedly connected to the first adjustment seat, the cleaning scraper is slidably connected to the first adjustment seat, and the bottom of the cleaning scraper is rotatably connected to the top of the first screw rod.

8. The high-efficiency, glaze-saving flat plate conveyor according to claim 5, characterized in that: The frame is provided with a plurality of tensioning wheels at the other end of the belt cover, and the plurality of tensioning wheels are correspondingly abutted against the inner sides of the plurality of conveyor belts.

9. The high-efficiency glaze-saving flat plate conveyor according to claim 8, characterized in that: A plurality of second adjustment seats are provided on the frame, and a second screw rod is threadedly connected to the second adjustment seat. The tensioning wheel is slidably connected to the second adjustment seat, and the tensioning wheel is rotatably connected to the top end of the second screw rod.

10. The high-efficiency glaze-saving flat plate conveyor according to claim 1, characterized in that: A plurality of brackets are arranged at equal intervals on the frame, and the plurality of brackets are arranged on the frame through an installation structure in which a third screw rod cooperates with a threaded seat, and the plurality of brackets are connected by a belt plate, and the plurality of belt plates can correspondingly support the tops of the plurality of conveyor belts.