Part arrangement disc

Abstract

The utility model provides a part arrangement tray, including spiral loading tray and arrangement track, the arrangement track is connected with spiral loading tray top end, spiral loading tray bottom is equipped with the vibration device, the arrangement track includes first arrangement track and second arrangement track, the first arrangement track is equipped with the adjusting structure. The plastic part tidying device is simple in structure, low in manufacturing cost and capable of tidying plastic parts into specific postures, and automatic production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of plastic parts production, in particular to a parts sorting tray. Background Art

[0002] Plastic parts are widely used in automobiles, various electrical appliances, electronic products, and medical devices. They are easy to produce, versatile, and lightweight. Plastic parts can be mass-produced through various manufacturing methods, including blow molding, compression molding, and more.

[0003] Plastic parts are easy to manufacture. For example, injection molding can produce several plastic parts in one injection molding. In the automated production process, plastic parts of different structures need to be combined in a specific posture. It is time-consuming and labor-intensive to manually arrange the plastic parts in batches into the same posture. For example, an electronic component vibration transmission device with the announcement number CN213922933U includes a feeding mechanism and a sorting mechanism. The feeding mechanism includes a base, a rubber shock-absorbing block, and a vibration feeding tray. The upper end surface of the base is provided with the rubber shock-absorbing block, and the vibration feeding tray is provided above the rubber shock-absorbing block. A receiving tray is installed on the outside of the vibration feeding tray. The sorting mechanism includes a sorting tray, a blanking hole, and a baffle. The sorting tray is provided with the blanking hole, and the baffle is provided on one side edge of the blanking hole. A direction adjustment tray is connected to the front of the sorting tray. The above-mentioned electronic component vibration transmission device can arrange and transport electronic components through vibration, has a simple structure, and low production cost. However, when the above-mentioned electronic component vibration transmission device is used to transmit cylindrical plastic parts, it is unable to arrange the plastic parts into a uniform posture for installation. Utility Model Content

[0004] In response to the problem that the parts transmission device in the existing technology cannot arrange cylindrical plastic parts into a unified specific posture, the utility model proposes a device that can arrange plastic parts into a unified specific posture during the transmission process, saving the cost of manually arranging different plastic parts before installing them together. It also has a simple and ingenious structure and low production cost.

[0005] In order to achieve the technical effects to be achieved by the above technical solutions, the present invention proposes:

[0006] A parts storage tray includes a spiral loading tray and a storage track. The storage track is connected to the top end of the spiral loading tray. A vibration device is provided at the bottom of the spiral loading tray. The storage track includes a first storage track and a second storage track. The first storage track is provided with an adjustment structure. The vibration device is connected to the bottom of the spiral loading tray, generating high-frequency vibrations to transport parts within the spiral loading tray. The storage track connected to the spiral loading tray is provided with an adjustment structure, which arranges the parts transported by the spiral loading tray into a uniform posture.

[0007] The spiral loading tray includes a main body, which is cylindrical, and the bottom of the main body is a loading base plate. The inner side of the main body is provided with a spiral loading track, and one end of the bottom of the loading track is connected to the loading base plate. The loading track is located at the top of the main body and is connected to the first sorting track. The spiral loading tray also includes a recovery base plate and an outer baffle, the recovery base plate is connected to the loading base plate, the outer baffle is connected to the recovery base plate and the main body, and a return port is opened at the bottom of the side of the main body.

[0008] The feeding track has an inclination angle α, and the inclination angle α ranges from 5° to 10°. The inclination angle α of the feeding track can ensure that the parts will not fall off easily during the transmission process on the feeding track.

[0009] The first organizing rail is U-shaped, and the second organizing rail is L-shaped. One end of the first organizing rail is connected to the loading rail and is located at the top end of the main body. The other end of the first organizing rail is arranged opposite to one end of the second organizing rail. The first organizing rail is located above the second organizing rail, and the adjustment structure is provided on the first organizing rail near one end of the second organizing rail.

[0010] The adjustment structure includes a support plate, one end of the support plate is connected to the first tidying track, and the other end is connected to a fixing rod, and a swing rod is rotatably connected to the fixing rod, and the swing rod has an adjustment hook.

[0011] The first tidying track includes a buffer track and the adjustment structure connected to each other, the buffer track is connected to the feeding track, the adjustment structure is connected to the second tidying track, and the adjustment structure is located between the buffer track and the second tidying track.

[0012] The buffer track is U-shaped, and the adjustment structure includes a first adjustment track and a second adjustment track. An adjustment gap is formed between the first adjustment track and the second adjustment track, and the width of the adjustment gap is smaller than the width of the buffer track.

[0013] The second sorting track has a screening port located on a side of the track away from the spiral loading tray. A barrier rod is positioned above the screening port. The combination of the screening port and barrier rod allows for the separation of parts in different states. The width of the screening port and the height of the barrier rod can be designed based on the specific size of the parts.

[0014] The second tidying track has an inclination angle β, and the inclination angle β ranges from 5° to 10°. The inclination angle β of the second tidying track can ensure that parts will not fall off easily during the transmission process on the second tidying track.

[0015] A plurality of arranging tracks may be provided, and a material dividing baffle is provided at the connection between the feeding track and the arranging track.

[0016] The beneficial effects of the utility model are:

[0017] The utility model has a simple structure and low manufacturing cost, and can arrange cylindrical plastic parts into a unified posture, which is convenient for the subsequent installation and connection of parts; the adjustment structure of the first arranging rail is ingenious, and can adjust most cylindrical plastic parts to a specific posture. Its structure is simple and easy to manufacture, and the adjustment effect is stable during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the parts sorting tray in the first embodiment.

[0019] Figure 2 It is a structural diagram of the spiral feeding tray.

[0020] Figure 3 It is a structural diagram of the return port.

[0021] Figure 4 yes Figure 1 A partial enlarged view of point A in the middle.

[0022] Figure 5 It is a structural diagram of the parts sorting tray in the second embodiment.

[0023] Figure 6 It is a structural diagram of the parts sorting tray in the third embodiment.

[0024] Figure 7 It is a structural diagram of the first component in the first embodiment.

[0025] Figure 8 It is a structural diagram of the second component in the second embodiment.

[0026] Figure Number:

[0027] 1. Spiral loading tray; 2. Arrangement track; 3. Adjustment structure; 4. Vibration device; 5. First part; 6. Second part; 11. Main body; 12. Loading track; 13. Loading bottom plate; 14. Recovery bottom plate; 15. Material separation baffle; 16. Return port; 17. Outer baffle; 21. First arranging track; 22. Second arranging track; 31. Support plate; 32. Fixed rod; 33. Swing rod; 34. Adjustment hook; 35. First adjustment track; 36. Second adjustment track; 37. Adjustment gap; 61. Retaining ring; 211. Buffer track; 221. Screening port; 222. Baffle bar. DETAILED DESCRIPTION

[0028] The following describes the implementation of the present invention through specific embodiments. People familiar with this technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0029] The utility model provides a parts sorting tray. The preferred embodiment of the parts sorting tray is described below.

[0030] Example 1

[0031] like Figure 1 As shown, the parts sorting tray includes a spiral loading tray 1 as a main body 11 structure, which accommodates the first part. The bottom of the spiral loading tray 1 is connected to a vibration device 4, and a sorting track 2 is connected to the spiral loading tray 1. The spiral loading tray 1 transmits the first part to the sorting track 2 through the vibration generated by the vibration device 4. The sorting track 2 includes a first sorting track 21 and a second sorting track 22 connected to each other. In this embodiment, the sorting track 2 includes two arranged in parallel, and an adjustment structure 3 is provided on the first sorting track 21. The adjustment structure 3 arranges the first part transmitted from the spiral loading tray 1 into a unified posture.

[0032] like Figure 2 and Figure 3 As shown, the spiral loading tray 1 includes a main body 11, which is cylindrical, and the bottom of the main body 11 is a loading base plate 13. The space formed by the main body 11 and the loading base plate accommodates the first part; the inner side of the main body 11 is provided with a spiral loading track 12, and the loading track 12 has an inclination angle α, which is 5°. The inclination angle α of the loading track 12 enables the first part to always be located on the loading track 12 during the vibration transmission process, and one end of the bottom of the loading track 12 is connected to the loading base plate 13. The loading track 12 is located at the top end of the main body 11, and the width is increased and a material dividing baffle 15 is provided. The material dividing baffle 15 can transfer the first part to the two sorting rails 2 respectively. The loading track 12 is located at the top end of the main body 11 and is connected to the sorting rail 2; the spiral loading tray 1 also includes a recovery base plate 14 and an outer baffle 17, and the recovery chassis is directly opposite to the bottom of the sorting rail 2, and is used to recover the sorting rail

[0033] 2, the first part dropped from the upper part is connected to the feeding bottom plate 13 by the recovery bottom plate 14. A return port 16 is provided at the bottom of the side of the main body 11. The return port 16, together with the feeding bottom plate 13 and the recovery bottom plate 14, and the outer baffle 17 connect the recovery bottom plate 14 and the main body 11. The outer baffle 17, the recovery bottom plate 14 and the main body 11 form a recovery accommodating chamber. The first part can pass through the return port 16 and be vibrated and transmitted from the recovery accommodating chamber back to the accommodating chamber formed by the main body 11 and the feeding bottom plate 13.

[0034] like Figure 1 and Figure 4 As shown, the sorting track 2 in the first embodiment includes a first sorting track 21 and a second sorting track 22. The first sorting track 21 is provided with an adjustment structure 3. The first sorting track 21 is U-shaped, and its width is greater than the maximum outer diameter of the first part; the second sorting track 22 is L-shaped, and has an inclination angle β, which is 5°. The inclination angle β enables the first part to always be located on the loading track 12 during the vibration transmission process, and the vertical side of the second sorting track 22 is away from the spiral loading tray 1; a screening port 221 is provided on the vertical side of the second sorting track 22, and the width of the screening port 221 is greater than the first The axial length of a part, a baffle 222 is provided above the screening port 221, and the distance from the baffle to the second sorting track 22 is greater than the maximum outer diameter of the first part; on the track of the second sorting track 22 away from the first sorting track 21 and the screening port 221, a baffle is provided on the side of the second screening track close to the spiral feeder, and a top plate is provided above the second sorting track 22, and the height of the top plate is greater than the axial length of the first part; an adjustment structure 3 is provided at one end of the first sorting track 21 away from the material dividing baffle 15, and this end is located above the second sorting track 22 close to the first sorting track 21.

[0035] like Figure 4 As shown, the adjustment structure 3 in this embodiment includes a support plate 31, one end of the support plate 31 is connected to one end of the first sorting rail 21, and the other end of the support plate 31 is connected to a fixing rod 32. In this embodiment, the fixing rod 32 is a screw rod, and the fixing rod 32 is parallel to the width direction of the first sorting rail 21. A swing rod 33 is rotatably connected to the fixing rod 32, and an adjustment hook 34 is provided at the other end of the swing rod 33.

[0036] The following describes the process of transferring and arranging the first part in the parts arranging tray in this embodiment:

[0037] like Figure 7As shown, the first part is a plastic part composed of two cylindrical barrels, the end with the larger outer diameter is a closed structure, and the end with the smaller outer diameter is provided with a hole. During the operation of the parts sorting tray, the staff pours the first parts in batches onto the loading base of the spiral loading tray 1. The first part is subjected to continuous high-frequency vibration by the vibration device 4, and starts from the end where the loading track 12 is connected to the loading base plate 13, and is transported along the loading track 12 to the top of the main body 11; the loading track 12 has an inclination angle α, which is 5° to ensure the normal transmission of the first part. When the first part is transported to the loading track 12 at the top of the main body 11, the dividing baffle 15 divides the first part into two strands, which enter the two sorting tracks 2 respectively; taking the sorting track 2 close to the spiral loading tray 1 as an example, due to the first Due to the drop between the bottom of the sorting track 21 and the feeding track 12, the first part rolls over. At this time, the first part entering the first sorting track 21 can be divided into two states, one is that the end with the smaller outer diameter is ahead (hereinafter referred to as state one), and the other is that the end with the larger outer diameter is facing forward (hereinafter referred to as state two); the first part in state one is transferred to the end of the first sorting track 21, and the hole at its small diameter end is opposite to the adjusting hook 34 of the adjusting structure 3 and the adjusting hook 34 extends into the hole at the small diameter end. The first part continues to be transferred forward, and the swing rod 33 rotates around the fixed rod 32. When the large diameter end of the first part leaves the first sorting track 21, the swing rod 33 rotates around the fixed rod 32.

[0038] When the first part is in state 2, the large diameter end of the first part will fall downward onto the second sorting track 22 (hereinafter referred to as state three); the first part in state two is transferred to the end of the first sorting track 21, and its large diameter end abuts the adjusting hook 34, and the swing rod 33 rotates around the fixed rod 32. When the small diameter end of the first part leaves the first sorting track 21, the first part rolls over and may then be in state three or state one or state two; when the first part on the second sorting track 22 passes through the screening port 221, the first part in state three will not fall due to the action of the blocking rod, and the first part in state one and state two will fall from the screening port 221 to the recovery base plate 14, and return to the loading base plate 13 through the return port 16; the first parts passing through the screening port 221 are close to each other, arranged and transmitted to enter the subsequent process steps.

[0039] Example 2

[0040] like Figure 5 As shown, the difference between this embodiment and the first embodiment is that the first sorting track 21 includes a buffer track 211 and an adjustment structure 3 connected to each other, the buffer track 211 is U-shaped, and the adjustment structure 3 includes a first adjustment track 35 and a second adjustment track 36, and an adjustment gap 37 is formed between the first adjustment track 35 and the second adjustment track 36. Figure 8 The second part in the transmission and sorting.

[0041] The parts sorting tray includes a spiral loading tray 1 as a main body 11 structure, which accommodates the first part. The bottom of the spiral loading tray 1 is connected to a vibration device 4, and a sorting track 2 is connected to the spiral loading tray 1. The spiral loading tray 1 transmits the first part to the sorting track 2 through the vibration generated by the vibration device 4. The sorting track 2 includes a first sorting track 21 and a second sorting track 22 connected to each other. In this embodiment, the sorting track 2 includes two arranged in parallel, and an adjustment structure 3 is provided on the first sorting track 21. The adjustment structure 3 arranges the first part transmitted from the spiral loading tray 1 into a unified posture.

[0042] The spiral loading tray 1 includes a main body 11, which is cylindrical. The bottom of the main body 11 is a loading base plate 13. The space formed by the main body 11 and the loading base plate accommodates the second part; a spiral loading track 12 is provided on the inner side of the main body 11. The loading track 12 has an inclination angle α, which is 5°. The inclination angle α of the loading track 12 enables the second part to always be located on the loading track 12 during the vibration transmission process. One end of the bottom of the loading track 12 is connected to the loading base plate 13. The loading track 12 is located at the top end of the main body 11, with an enlarged width and a material dividing baffle 15. The material dividing baffle 15 can transfer the second part to the two sorting tracks 2 respectively. The loading track 12 is located at the top end of the main body 11, with an enlarged width and a material dividing baffle 15. The material dividing baffle 15 can transfer the second part to the two sorting tracks 2 respectively. The top end of the main body 11 is connected to the sorting track 2; the spiral loading tray 1 also includes a recovery base plate 14 and an outer baffle 17. The recovery base plate is directly opposite to the bottom of the sorting track 2 and is used to recover the second part dropped from the sorting track 2. The recovery base plate 14 is connected to the loading base plate 13. A return port 16 is provided at the bottom of the side of the main body 11. The return port 16, together with the loading base plate 13 and the recovery base plate 14, and the outer baffle 17 connect the recovery base plate 14 and the main body 11; the outer baffle 17, the recovery base plate 14 and the main body 11 form a recovery accommodating chamber, and the second part can pass through the return port 16 and be vibrated and transmitted from the recovery accommodating chamber back to the accommodating chamber formed by the main body 11 and the loading base plate 13.

[0043] like Figure 8 As shown, the second part is a cylindrical plastic part with a thread on the outside, characterized by a retaining ring between the large diameter end and the small diameter end. The outer diameter of the retaining ring is larger than the large diameter end and the small diameter end of the second part, and the weight of the small diameter end is greater than the weight of the large diameter end.

[0044] The width of 37 is greater than the outer diameter of the minor diameter end of the second part and less than the outer diameter of the retaining ring. The adjustment structure 3 is located near one end of the second tidying track 22 and extends one end toward the second tidying track 22. The distance between the top of the adjustment structure 3 near the second tidying track 22 and the second tidying track 22 is slightly greater than the axial dimension of the minor diameter end of the second part.

[0045] The following describes the process of transferring and arranging the second part in the parts arranging tray in this embodiment:

[0046] During the operation of the parts sorting disk, the staff pours the second parts in batches onto the loading base of the spiral loading disk 1. The second parts are subjected to continuous high-frequency vibration by the vibration device 4, and are transmitted from the end where the loading track 12 is connected to the loading base plate 13 to the top of the main body 11 along the loading track 12; the loading track 12 has an inclination angle α, which is 5° to ensure the normal transmission of the second part. When the second part is transmitted to the loading track 12 at the top of the main body 11, the dividing baffle 15 divides the second part into two streams, which enter the two sorting tracks 2 respectively; taking the sorting track 2 close to the spiral loading disk 1 as an example, due to the drop between the bottom of the buffer track 211 and the loading track 12, the second part rolls over. At this time, the second part entering the first sorting track 21 can be divided into two states, one is that the end with the smaller outer diameter is ahead (hereinafter referred to as state one), and the other is that the end with the larger outer diameter is facing forward (hereinafter referred to as state 2); When the second part in state one and state two reaches the adjustment structure 3, its retaining ring will press against the first adjustment track 35 and the second adjustment track 36. Due to the action of gravity, the small diameter end of the second part will face downward and be in the adjustment gap 37 (hereinafter referred to as state three); the second part in state three is transferred to the second sorting track 22, and will still be in state three when it falls from the adjustment structure 3 to the second sorting track 22, but a small part of the second parts may change back to state one or state two due to the drop; when the first part on the second sorting track 22 passes through the screening port 221, the second part in state three will not fall due to the action of the retaining rod, and the second part in state one and state two will fall from the screening port 221 to the recovery bottom plate 14, and return to the loading bottom plate 13 through the return port 16; the first parts passing through the screening port 221 are close to each other, arranged and transmitted to enter the subsequent process steps.

[0047] Example 3

[0048] like Figure 6 As shown, this embodiment combines the two parts storage trays of Examples 1 and 2, and installs a parts assembly device in a subsequent step between the two parts storage trays. This allows for automated assembly of the first part in Example 1 and the second part in Example 2. The parts assembly device comprises a rotating disk, a hydraulic assembly assembly, a rotating assembly, and an air blowing assembly. The first and second parts are transferred from the two parts storage trays to the recesses of the rotating disk. The rotating disk rotates, and after the hydraulic assembly assembly is assembled and the rotating assembly is tightened, the air blowing assembly finally blows the assembled first and second parts out of the recesses.

[0049] The parts sorting tray proposed by the utility model has a simple structure, is easy to manufacture, and is ingeniously designed. It can realize the transmission and sorting of different plastic parts through different adjustment structures, saves labor costs, and has practical significance.

Claims

1. A parts sorting tray, characterized in that: It includes a spiral loading tray and a sorting track, the sorting track is connected to the top end of the spiral loading tray, a vibration device is provided at the bottom of the spiral loading tray, the sorting track includes a first sorting track and a second sorting track, and the first sorting track is provided with an adjustment structure; The adjustment structure comprises a support plate, one end of the support plate is connected to the first arranging track, and the other end is connected to the fixing rod. The fixing rod is rotatably connected to a swing rod, and the swing rod has an adjustment hook.

2. A parts sorting tray according to claim 1, characterized in that: The spiral loading tray includes a main body, which is cylindrical, and the bottom of the main body is a loading base plate. The inner side of the main body is provided with a spiral loading track, and one end of the bottom of the loading track is connected to the loading base plate. The loading track is located at the top of the main body and is connected to the first sorting track. The spiral loading tray also includes a recovery base plate and an outer baffle, the recovery base plate is connected to the loading base plate, the outer baffle is connected to the recovery base plate and the main body, and a return port is opened at the bottom of the side of the main body.

3. A parts sorting tray according to claim 2, characterized in that: The feeding track has an inclination angle α, and the inclination angle α ranges from 5° to 10°.

4. A parts sorting tray according to claim 2, characterized in that: The first organizing rail is U-shaped, and the second organizing rail is L-shaped. One end of the first organizing rail is connected to the loading rail and is located at the top end of the main body. The other end of the first organizing rail is arranged opposite to one end of the second organizing rail. The first organizing rail is located above the second organizing rail, and the adjustment structure is provided on the first organizing rail near one end of the second organizing rail.

5. A parts sorting tray according to claim 2, characterized in that: The first tidying track includes a buffer track and the adjustment structure connected to each other, the buffer track is connected to the feeding track, the adjustment structure is connected to the second tidying track, and the adjustment structure is located between the buffer track and the second tidying track.

6. A parts arrangement tray according to claim 5, characterized in that: The buffer track is U-shaped, and the adjustment structure includes a first adjustment track and a second adjustment track. An adjustment gap is formed between the first adjustment track and the second adjustment track, and the width of the adjustment gap is smaller than the width of the buffer track.

7. A parts arrangement tray according to claim 1 or 6, characterized in that: The second tidying track has a screening port, which is located on the side of the second tidying track away from the spiral loading tray, and a blocking rod is provided above the screening port.

8. A parts arrangement tray according to claim 7, characterized in that: The second tidying track has an inclination angle β, and the inclination angle β ranges from 5° to 10°.

9. A parts arrangement tray according to any one of claims 2 to 6, characterized in that: A plurality of arranging tracks may be provided, and a material dividing baffle is provided at the connection between the feeding track and the arranging track.

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