Carrier roller structure for replacing coal conveying belt conveyor
Through the combination of electric push rod and gear structure, the problems of low roller replacement efficiency and safety hazards are solved, convenient and safe roller replacement is achieved, and the maintenance efficiency of the belt conveyor is improved.
Patent Information
- Application Number
- CN202422430339.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing roller replacement method is inefficient and has safety risks, especially when the belt machine needs to be replaced after a long time of use, it requires a lot of manpower and safety risks.
The electric push rod is used to drive the output rod to move, so that the push plate top-hold belt is removed from the roller, and the movement of the output rod is restricted through the telescopic block and gear structure, preventing the excessive weight of coal from causing safety hazards, and achieving convenient and safe roller replacement.
It realizes the convenience and safety of roller replacement, reduces manpower investment, reduces safety risks, and improves replacement efficiency.
Smart Images

Figure CN223279948U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyors, in particular to a roller structure for replacing a coal conveying belt conveyor. Background Art
[0002] Rollers are long rotating components that support conveyor belts or wire ropes.
[0003] In the prior art, coal is a very important and common energy source. When mining coal, a belt conveyor is generally used to transport the mined coal, which greatly improves the transportation efficiency of the coal.
[0004] However, after the belt conveyor is used for a long time, the rollers on the belt conveyor will need to be replaced due to wear or damage. The existing roller replacement method is inefficient, requires a lot of manpower and has major safety hazards. Utility Model Content
[0005] The purpose of the utility model is to provide a roller structure for replacing a coal conveyor belt, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a roller structure for replacing a coal conveyor belt, the roller structure for replacing a coal conveyor belt comprising:
[0007] An electric push rod, wherein an output rod is provided inside the electric push rod, a push plate is fixed to the end of the output rod, and a fixing block is fixed to the outer surface of the end of the electric push rod;
[0008] A telescopic block, wherein a spring is sleeved on the outer surface of the telescopic block, a gear is provided at one end of the telescopic block, and a first tooth groove and a second tooth groove are formed on the outer surface of the gear.
[0009] Preferably, the electric push rod is located below the belt conveyor body, a tooth block is fixed on the outer surface of the output rod, the tooth block corresponds to the second tooth groove, the tooth block is clamped in the second tooth groove, the fixed block is 'U' shaped, and the opening of the fixed block corresponds to the tooth block.
[0010] Preferably, a notch is provided at the end of the fixed block, a receiving groove is provided near the end of the notch, the telescopic block is provided on the inner wall of the notch, the spring is located on the inner wall of the notch, and a baffle is fixed on the outer surface of the telescopic block.
[0011] Preferably, the baffle is located on the inner wall of the slot, the baffle is located on the outer surface of the telescopic block near the output rod, the end size of the telescopic block is the same as the size of the receiving slot, and the diameter of the baffle is the same as the diameter of the inner wall of the slot.
[0012] Preferably, the size of the end portion of the baffle is larger than the size of the end portion of the telescopic block, and the baffle corresponds to the notch, the baffle is clamped in the notch, and the two are movably connected.
[0013] Preferably, the surface of the end of the telescopic block close to the gear is opened as a curved surface, two groups of second tooth grooves are opened, the two groups of second tooth grooves are symmetrically distributed on the outer surface of the gear, and the first tooth groove is located between the two groups of second tooth grooves.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] Start the electric push rod to drive the output rod to move toward the belt, so that the push plate holds the belt and the belt is separated from the roller. At this time, the roller can be replaced, which makes it convenient to replace the roller of the belt conveyor body. Since there is an arc surface on one side of the end of the telescopic block, when the output rod descends, it will be restricted by the telescopic block, so that the gear cannot rotate. The inability of the gear to rotate will cause the output rod to be unable to move, preventing the output rod from descending due to the excessive weight of the coal on the belt, preventing safety hazards, and ensuring safety when replacing the roller of the belt conveyor body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional schematic diagram of the main structure of the belt conveyor of the utility model;
[0017] Figure 2 This is a three-dimensional schematic diagram of the structure of the top holding component of the utility model;
[0018] Figure 3 This is a schematic cross-sectional view of the electric push rod structure of the utility model;
[0019] Figure 4 This is a three-dimensional schematic diagram of the limit assembly structure of the utility model;
[0020] Figure 5 This is a schematic cross-sectional view of the limit assembly structure of the utility model.
[0021] In the figure: 1. Belt conveyor body; 2. Electric push rod; 3. Push plate; 4. Output rod; 5. Tooth block; 6. Fixed block; 7. Telescopic block; 8. Notch; 9. Storage slot; 10. Spring; 11. Baffle; 12. Gear; 13. First tooth groove; 14. Second tooth groove. DETAILED DESCRIPTION
[0022] In order to clearly and completely describe the purpose and technical solution of the present invention and make its advantages more clearly understood, the following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention and are not intended to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] For the purpose of simplicity and illustration, the principles of the embodiments are described primarily with reference to examples. In the following description, many specific details are provided to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily obscuring the understanding of these embodiments. In addition, all embodiments may be used in combination with each other.
[0024] See also Figures 1 to 5 The utility model provides a technical solution: a roller structure for replacing a coal conveyor belt.
[0025] In the first embodiment, an output rod 4 is provided inside the electric push rod 2, and a push plate 3 is fixed to the end of the output rod 4. When the electric push rod 2 is started, the output rod 4 is driven to move toward the belt, so that the push plate 3 supports the belt and the belt is separated from the roller. At this time, the roller can be replaced, realizing the convenience of replacing the roller of the belt conveyor body 1. A fixing block 6 is fixed to the outer surface of the end of the electric push rod 2.
[0026] A spring 10 is sleeved on the outer surface of the telescopic block 7, and a gear 12 is provided at one end of the telescopic block 7. The outer surface of the gear 12 is provided with a first tooth groove 13 and a second tooth groove 14. Since an arc surface is provided on one side of the end of the telescopic block 7, the output rod 4 will be restricted by the telescopic block 7 when it descends, so that the gear 12 cannot rotate. The inability of the gear 12 to rotate will cause the output rod 4 to be unable to move, thereby preventing the output rod 4 from descending due to excessive weight of the coal on the belt, thereby preventing safety hazards.
[0027] On the basis of Example 1, in order to facilitate the replacement of the rollers of the belt conveyor body 1, the electric push rod 2 is located below the belt conveyor body 1, and a tooth block 5 is fixed to the outer surface of the output rod 4. The tooth block 5 corresponds to the second tooth groove 14, and the tooth block 5 is clamped in the second tooth groove 14. The fixed block 6 is 'U'-shaped, and the opening of the fixed block 6 corresponds to the tooth block 5.
[0028] A notch 8 is provided at the end of the fixed block 6 , a receiving groove 9 is provided near the end of the notch 8 , the telescopic block 7 is provided on the inner wall of the notch 8 , the spring 10 is located on the inner wall of the notch 8 , and a baffle 11 is fixed on the outer surface of the telescopic block 7 .
[0029] The baffle 11 is located on the inner wall of the slot 8 , and the baffle 11 is located on the outer surface of the telescopic block 7 near the output rod 4 . The end size of the telescopic block 7 is the same as the size of the receiving slot 9 , and the diameter of the baffle 11 is the same as the inner wall diameter of the slot 8 .
[0030] The end size of the baffle 11 is larger than the end size of the telescopic block 7, and the baffle 11 corresponds to the notch 8. The baffle 11 is clamped in the notch 8, and the two are movably connected.
[0031] The end surface of the telescopic block 7 close to the gear 12 is curved, and two groups of second tooth grooves 14 are provided. The two groups of second tooth grooves 14 are symmetrically distributed on the outer surface of the gear 12, and the first tooth groove 13 is located between the two groups of second tooth grooves 14.
[0032] In actual use, when it is necessary to replace the roller of the belt conveyor body 1, first place the electric push rod 2 at the roller that needs to be replaced, then start the electric push rod 2 to drive the output rod 4 to move toward the belt, so that the push plate 3 supports the belt and the belt is separated from the roller. At this time, the roller can be replaced, which realizes the convenience of replacing the roller of the belt conveyor body 1; since the tooth block 5 is fixed on the outer surface of the output rod 4, the movement of the output rod 4 will drive the gear 12 to rotate through the first tooth groove 13, and since the surface of one side of the end of the telescopic block 7 is provided with an arc surface, the output rod 4 will not be restricted by the telescopic block 7 when it rises, but will be restricted by the telescopic block 7 when the output rod 4 falls, so that the gear 12 cannot rotate. The failure of the gear 12 to rotate will cause the output rod 4 to be unable to move, thereby preventing the output rod 4 from falling due to the excessive weight of the coal on the belt, thereby preventing safety hazards, and achieving safety when replacing the roller of the belt conveyor body.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A roller structure for replacing a coal conveyor belt, characterized by: The replacement of the roller structure for the coal conveyor belt comprises: An electric push rod (2), wherein an output rod (4) is provided inside the electric push rod (2), a push plate (3) is fixed to the end of the output rod (4), and a fixing block (6) is fixed to the outer surface of the end of the electric push rod (2); A telescopic block (7) is provided with a spring (10) on the outer surface of the telescopic block (7), a gear (12) is provided at one end of the telescopic block (7), and a first tooth groove (13) and a second tooth groove (14) are provided on the outer surface of the gear (12).
2. The roller structure for replacing a coal conveyor belt according to claim 1, characterized in that: The electric push rod (2) is located below the belt conveyor body (1); a tooth block (5) is fixed on the outer surface of the output rod (4); the tooth block (5) corresponds to the second tooth groove (14); the tooth block (5) is clamped in the second tooth groove (14); the fixed block (6) is U-shaped; the opening of the fixed block (6) corresponds to the tooth block (5).
3. The roller structure for replacing a coal conveyor belt according to claim 2, characterized in that: The fixed block (6) is provided with a notch (8) at the end thereof, the notch (8) is provided with a receiving groove (9) near the end thereof, the telescopic block (7) is arranged on the inner wall of the notch (8), the spring (10) is located on the inner wall of the notch (8), and a baffle (11) is fixed on the outer surface of the telescopic block (7).
4. The roller structure for replacing a coal conveyor belt according to claim 3, characterized in that: The baffle (11) is located on the inner wall of the notch (8), and the baffle (11) is located on the outer surface of the telescopic block (7) near the output rod (4). The end size of the telescopic block (7) is the same as the size of the receiving groove (9), and the diameter of the baffle (11) is the same as the diameter of the inner wall of the notch (8).
5. The roller structure for replacing a coal conveyor belt according to claim 4, characterized in that: The end size of the baffle (11) is larger than the end size of the telescopic block (7), and the baffle (11) corresponds to the notch (8). The baffle (11) is clamped in the notch (8), and the two are movably connected.
6. The roller structure for replacing a coal conveyor belt according to claim 5, characterized in that: The telescopic block (7) has a curved surface on one side of its end portion close to the gear (12). Two groups of second tooth grooves (14) are provided. The two groups of second tooth grooves (14) are symmetrically distributed on the outer surface of the gear (12). The first tooth groove (13) is located between the two groups of second tooth grooves (14).