Heating wire automatic cotton wrapping machine with safety warning function

By setting up monitoring components and alarm components on the automatic heating wire cotton wrapping machine, using photoelectric sensors to detect foreign objects and issue alarms, the problem of locking machines caused by staff touching materials is solved, and the safety of heating wire conveying and the stable operation of the machine is achieved.

CN223279967UActive Publication Date: 2025-08-29SHENZHEN TIANLUO AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421821280.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-08-29
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing heating wire automatic cotton-padding machine can easily cause the equipment in the hood to be unable to accurately pick up the materials when the staff touches the feeding belt, resulting in problems with the jamming machine.

Method used

An automatic heating wire cotton wrapping machine with safety warning function is designed. By setting up a monitoring component above the feed belt, a photoelectric sensor transmitter and receiver form a detection grating. When the monitor is approaching, the signal is sent to the alarm component to issue an alarm to prevent foreign objects from entering.

Benefits of technology

It effectively prevents foreign objects from entering the feed belt, ensures the safety of heating wire conveying, and improves the stability of machine use and the safety of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating wire automatic cotton wrapping machine with a safety warning function, and relates to the technical field of heating wire automatic cotton wrapping machines. The automatic heating wire cotton wrapping machine with the safety warning function comprises a machine body, a machine cover is arranged on the surface of the top of the machine body, two feeding belts used for conveying heating wires are arranged on one side of the surface of the top of the machine body, the automatic heating wire cotton wrapping machine further comprises monitoring assemblies, the number of the monitoring assemblies is three, the three monitoring assemblies are arranged over the feeding belts, and the monitoring assemblies are arranged on the machine cover. The monitoring assembly is used for monitoring the position, close to the feeding belt, of a person. When a worker gets close to equipment, the monitoring assemblies can detect the worker, then the worker is matched with the alarm assembly to give an alarm, the purpose of warning and reminding can be achieved, the safety of heating wire conveying of the two feeding belts is guaranteed, and the working efficiency is improved. And the use stability of the machine can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating wire automatic cotton wrapping machines, in particular to a heating wire automatic cotton wrapping machine with a safety warning function. Background Art

[0002] The automatic cotton wrapping machine for heating wires is a special equipment used to make cotton wrapping materials for heating wires. The cotton wrapping material for heating wires is a material with thermal conductivity and thermal insulation properties, and is commonly used in electric heating products, thermal insulation products and other fields. The main function of the automatic cotton wrapping machine for heating wires is to wrap the heating wires in cotton or other thermal insulation materials, so that the heating wires and the thermal insulation materials are tightly combined to form a heating material with certain thermal conductivity and thermal insulation properties. It can realize an efficient and precise production process, improve production efficiency and product quality.

[0003] However, when the existing heating wire automatic cotton wrapping machine is in use, once a staff member touches the materials placed on the feeding belt, it is easy for the equipment inside the machine cover to fail to accurately clamp the materials, which can easily cause the machine to jam. Therefore, we propose a heating wire automatic cotton wrapping machine with a safety warning function to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides an automatic cotton wrapping machine with a heating wire and a safety warning function, which solves the problem that when a worker touches the materials placed on the feeding belt, it is easy for the equipment inside the machine cover to be unable to accurately clamp the materials, which may easily cause the machine to jam.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic heating wire cotton wrapping machine with a safety warning function, comprising a machine body, a cover provided on the top surface of the machine body, two feeding belts for conveying the heating wire provided on one side of the top surface of the machine body, and further comprising:

[0006] Monitoring components, there are three monitoring components, the three monitoring components are arranged directly above the feeding belt, and the monitoring components are used to monitor the position of personnel close to the feeding belt;

[0007] A lifting assembly, the lifting assembly being arranged on the top surfaces of the three monitoring assemblies, and one end of the lifting assembly being connected to the side wall of the hood, the lifting assembly being used to lift and support the three monitoring assemblies; and

[0008] An alarm component is provided on one side of the outer wall surface of the hood, and is used for receiving information and warning reminders sent by the monitoring component.

[0009] Preferably, the monitoring component includes a support frame provided on the bottom surface of the holding component, and a plurality of photoelectric sensor transmitters and a plurality of photoelectric sensor receivers are respectively provided on both sides of the inner cavity of the support frame, and each of the photoelectric sensor transmitters corresponds to each of the photoelectric sensor receivers one by one;

[0010] A slider is provided on one side wall of each photoelectric sensor transmitter and each photoelectric sensor receiver, and slide rails for guiding the sliding of the slider are fixedly provided on both side walls of the inner cavity of the support frame.

[0011] Preferably, a screw hole is provided on one side wall of the sliding block, and a locking screw is rotatably connected to the inner cavity of the screw hole, and one end of the locking screw is connected to the side wall of the sliding rail.

[0012] Preferably, the inner cavity shape of the slider in top view is the same as the inner cavity shape of the slide rail in top view, and the two constitute an embedded structure.

[0013] Preferably, the lifting assembly includes a positioning plate arranged on the outer wall of the hood and close to the top position, the positioning plate is located directly above the feeding belt, and a C-shaped frame is provided on the outer wall surface of the positioning plate, and the three bottom walls of the bottom surface of the C-shaped frame are respectively connected to the tops of the three monitoring assemblies.

[0014] Preferably, the lifting assembly further comprises an oblique support rod, and two of the oblique support rods are provided. The two oblique support rods are respectively provided on both sides of the outer wall surface of the positioning plate, and the bottom ends of the two oblique support rods are respectively connected to both sides of the C-shaped frame.

[0015] Preferably, the alarm assembly comprises a protective box arranged on the outer wall surface of the hood, the open end of the protective box is provided with a box cover, and the inner cavity of the protective box is provided with a microcontroller;

[0016] The bottom surface of the protection box is provided with a connection terminal, the outer wall surface of the box cover is provided with a touch display screen, and the top surface of the protection box is provided with an alarm. Beneficial effects

[0017] The utility model provides a heating wire automatic cotton wrapping machine with a safety warning function. Compared with the existing technology, it has the following beneficial effects:

[0018] The automatic cotton wrapping machine for heating wires with a safety warning function can be fixed on one side of the top of the outer wall of the hood by lifting the component, and the three monitoring components can be installed and fixed. Since the three monitoring components are located on the two feeding belts that convey the heating wires, and the three monitoring components can form a fence with the hood, when the staff approaches the equipment, the monitoring component will detect it, and then the monitoring component will send a monitoring signal to the alarm component, so that the alarm component can sound an alarm, and then can serve the purpose of warning and reminder, ensuring the safety of the two feeding belts in conveying the heating wires, so as to improve the stability of the machine use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the monitoring component of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of local A of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the lifting component of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the alarm component of the utility model.

[0024] In the figure: 1. Machine body; 2. Machine cover; 3. Feed belt; 4. Monitoring component; 41. Support frame; 42. Photoelectric sensor transmitter; 43. Photoelectric sensor receiver; 44. Slider; 45. Slide rail; 46. Screw hole; 47. Locking screw; 5. Lifting component; 51. Positioning plate; 52. C-shaped frame; 53. Diagonal support rod; 6. Alarm component; 61. Protective box; 62. Box cover; 63. Microcontroller; 64. Wiring terminal; 65. Touch screen; 66. Alarm. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-5The utility model provides a technical solution: an automatic cotton wrapping machine for heating wires with a safety warning function, comprising a machine body 1, a hood 2 being provided on the top surface of the machine body 1, two feeding belts 3 for conveying the heating wire being provided on one side of the top surface of the machine body 1, and further comprising: a monitoring component 4, three monitoring components 4 being provided, the three monitoring components 4 being provided just above the feeding belts 3, the monitoring components 4 being used to monitor the position of personnel approaching the feeding belts 3; a lifting component 5, the lifting component 5 being provided on the top surfaces of the three monitoring components 4, and one end of the lifting component 5 being connected to the side wall of the machine cover 2, the lifting component 5 being used to lift and support the three monitoring components 4; and an alarm component 6, the alarm component 6 being provided on one side of the outer wall surface of the machine cover 2, the alarm component 6 being used to receive information and warning reminders sent by the monitoring component 4;

[0027] By lifting the component 5, it can be fixed on one side of the top of the outer wall of the hood 2, and the three monitoring components 4 can be installed and fixed. Since the three monitoring components 4 are located on the two feeding belts 3 that convey the heating wires, and the three monitoring components 4 can form a fence with the hood 2, when the staff approaches the equipment, the monitoring component 4 will detect it, and then the monitoring component 4 will send the monitoring signal to the alarm component 6, so that the alarm component 6 can sound an alarm, and then it can serve the purpose of warning and reminder, ensuring the safety of the two feeding belts 3 in conveying the heating wires, so as to improve the stability of the machine use.

[0028] See Figure 1-Figure 3 The monitoring component 4 includes a support frame 41 arranged on the bottom surface of the lifting component 5. A plurality of photoelectric sensor emitters 42 and a plurality of photoelectric sensor receivers 43 are respectively arranged on both sides of the inner cavity of the support frame 41, and each photoelectric sensor emitter 42 corresponds to each photoelectric sensor receiver 43 one by one; a slider 44 is provided on one side wall of each photoelectric sensor emitter 42 and each photoelectric sensor receiver 43, and a slide rail 45 for guiding the sliding of the slider 44 is fixedly provided on both side walls of the inner cavity of the support frame 41, and a screw hole 46 is opened on one side wall of the slider 44, and a locking screw 47 is rotatably connected to the inner cavity of the screw hole 46, and one end of the locking screw 47 is connected to the side wall of the slide rail 45;

[0029] Through the support frame 41 in the monitoring component 4, it can be fixed on the bottom surface of the supporting component 5 and the two slide rails 45 can be installed. Then, through the two slide rails 45, multiple photoelectric sensor emitters 42 and multiple photoelectric sensor receivers 43 can be installed through the corresponding multiple sliders 44. Since each photoelectric sensor emitter 42 corresponds to each photoelectric sensor receiver 43 one by one, the corresponding photoelectric sensor emitters 42 and photoelectric sensor receivers 43 can form a detection light grid. Therefore, when a foreign object or a person probes into the feeding belt 3, the signals of the two will be blocked. Therefore, the photoelectric sensor emitter 42 and the photoelectric sensor receiver 43 will send the monitoring signal to the alarm component 6, which can play the role of an alarm reminder. By turning the locking screw 47 on the screw hole 46, it is convenient for the staff to adjust the position of the slider 44 and fix the adjusted slider 44, thereby improving the stability of the slider 44 and the convenience of later adjustment.

[0030] See Figure 3 The inner cavity shape of the slider 44 is the same as the top view shape of the slide rail 45 , and the two constitute an embedded structure, which can improve the stability of the slider 44 sliding on the slide rail 45 .

[0031] See Figure 2 、 Figure 4 The lifting assembly 5 includes a positioning plate 51 provided on the outer wall of the hood 2 and close to the top position. The positioning plate 51 is located directly above the feeding belt 3. A C-shaped frame 52 is provided on the outer wall surface of the positioning plate 51. The three bottom walls of the bottom surface of the C-shaped frame 52 are respectively connected to the tops of the three monitoring components 4. The lifting assembly 5 also includes an oblique support rod 53. There are two oblique support rods 53. The two oblique support rods 53 are respectively provided on both sides of the outer wall surface of the positioning plate 51. The bottom ends of the two oblique support rods 53 are respectively connected to both sides of the C-shaped frame 52.

[0032] By lifting the positioning plate 51 in the assembly 5, it can be fixed on the outer wall of the hood 2 just above the feed belt 3, and the C-frame 52 can be installed. Then, through the C-frame 52, the support frame 41 in the three monitoring assemblies 4 can be installed, thereby improving the stability of the three monitoring assemblies 4 during use. Then, through the two diagonal support rods 53, the stability of the C-frame 52 support can be strengthened, thereby preventing the three monitoring assemblies 4 from shaking during use.

[0033] See Figure 1 、 Figure 5 The alarm assembly 6 includes a protective box 61 provided on the outer wall surface of the hood 2, a box cover 62 is provided at the open end of the protective box 61, and a microcontroller 63 is provided in the inner cavity of the protective box 61; a wiring terminal 64 is provided on the bottom surface of the protective box 61, a touch screen 65 is provided on the outer wall surface of the box cover 62, and an alarm 66 is provided on the top surface of the protective box 61;

[0034] Through the protective box 61 in the alarm component 6, it can be fixed on the outer wall surface of the hood 2, and can also cooperate with the box cover 62 to install the microcontroller 63, wiring terminals 64, touch screen 65 and alarm 66. Then, through the wiring terminals 64, it can be connected to each photoelectric sensor transmitter 42 and photoelectric sensor receiver 43, so that the monitoring signal can be sent to the microcontroller 63. Then, the microcontroller 63 can flexibly control the operation of the alarm 66 according to the received signal, and then can flexibly issue warning information. Through the touch screen 65, it is convenient for staff to check the operating status of each photoelectric sensor transmitter 42 and photoelectric sensor receiver 43, which can facilitate staff to carry out maintenance on them.

[0035] During operation, by lifting the component 5, it can be fixed on one side of the top of the outer wall of the hood 2, and the three monitoring components 4 can be installed and fixed. Since the three monitoring components 4 are located on the two feeding belts 3 that convey the heating wires, and the three monitoring components 4 can form a fence with the hood 2, when the staff approaches the equipment, the monitoring component 4 will detect it, and then the monitoring component 4 will send the monitoring signal to the alarm component 6, so that the alarm component 6 can sound an alarm, and then it can serve the purpose of warning and reminder, ensuring the safety of the two feeding belts 3 in conveying the heating wires, so as to improve the stability of the machine use.

[0036] Through the support frame 41 in the monitoring component 4, it can be fixed on the bottom surface of the supporting component 5 and the two slide rails 45 can be installed. Then, through the two slide rails 45, multiple photoelectric sensor emitters 42 and multiple photoelectric sensor receivers 43 can be installed through the corresponding multiple sliders 44. Since each photoelectric sensor emitter 42 corresponds to each photoelectric sensor receiver 43 one by one, the corresponding photoelectric sensor emitters 42 and photoelectric sensor receivers 43 can form a detection light grid. Therefore, when a foreign object or a person probes into the feeding belt 3, the signals of the two will be blocked. Therefore, the photoelectric sensor emitter 42 and the photoelectric sensor receiver 43 will send the monitoring signal to the alarm component 6, which can play the role of an alarm reminder. By turning the locking screw 47 on the screw hole 46, it is convenient for the staff to adjust the position of the slider 44 and fix the adjusted slider 44, thereby improving the stability of the slider 44 and the convenience of later adjustment.

[0037] By lifting the positioning plate 51 in the assembly 5, it can be fixed on the outer wall of the hood 2 just above the feed belt 3, and the C-frame 52 can be installed. Then, through the C-frame 52, the support frame 41 in the three monitoring assemblies 4 can be installed, thereby improving the stability of the three monitoring assemblies 4 during use. Then, through the two diagonal support rods 53, the stability of the C-frame 52 support can be strengthened, thereby preventing the three monitoring assemblies 4 from shaking during use.

[0038] Through the protective box 61 in the alarm component 6, it can be fixed on the outer wall surface of the hood 2, and can also cooperate with the box cover 62 to install the microcontroller 63, wiring terminals 64, touch screen 65 and alarm 66. Then, through the wiring terminals 64, it can be connected to each photoelectric sensor transmitter 42 and photoelectric sensor receiver 43, so that the monitoring signal can be sent to the microcontroller 63. Then, the microcontroller 63 can flexibly control the operation of the alarm 66 according to the received signal, and then can flexibly issue warning information. Through the touch screen 65, it is convenient for staff to check the operating status of each photoelectric sensor transmitter 42 and photoelectric sensor receiver 43, which can facilitate staff to carry out maintenance.

[0039] In summary, when a worker approaches the equipment, the monitoring component 4 will detect it and then cooperate with the alarm component 6 to issue an alarm, thereby serving as a warning and reminder, ensuring the safety of the two feeding belts 3 in transporting the heating wire, so as to improve the stability of the machine use.

[0040] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. An automatic cotton wrapping machine for heating wires with a safety warning function, comprising a machine body (1), a cover (2) provided on the top surface of the machine body (1), and two feeding belts (3) for conveying heating wires provided on one side of the top surface of the machine body (1), characterized in that: Also includes: Monitoring components (4), three monitoring components (4) are provided, and the three monitoring components (4) are provided directly above the feeding belt (3), and the monitoring components (4) are used to monitor the position of personnel close to the feeding belt (3); A lifting component (5), the lifting component (5) being arranged on the top surface of the three monitoring components (4), and one end of the lifting component (5) being connected to the side wall of the hood (2), the lifting component (5) being used to lift and support the three monitoring components (4); and an alarm component (6), wherein the alarm component (6) is arranged on one side of the outer wall surface of the hood (2), and the alarm component (6) is used to receive information and warning reminders sent by the monitoring component (4).

2. The heating wire automatic cotton wrapping machine with a safety warning function according to claim 1, characterized in that: The monitoring component (4) includes a support frame (41) arranged on the bottom surface of the holding component (5), and a plurality of photoelectric sensor transmitters (42) and a plurality of photoelectric sensor receivers (43) are respectively arranged on both sides of the inner cavity of the support frame (41), and each of the photoelectric sensor transmitters (42) corresponds to each of the photoelectric sensor receivers (43); A slider (44) is provided on one side wall of each photoelectric sensor transmitter (42) and each photoelectric sensor receiver (43), and slide rails (45) for guiding the slider (44) to slide are fixedly provided on both side walls of the inner cavity of the support frame (41).

3. The heating wire automatic cotton wrapping machine with a safety warning function according to claim 2, characterized in that: A screw hole (46) is provided on one side wall of the slider (44), and a locking screw (47) is rotatably connected to the inner cavity of the screw hole (46), and one end of the locking screw (47) is connected to the side wall of the slide rail (45).

4. The heating wire automatic cotton wrapping machine with a safety warning function according to claim 3, characterized in that: The inner cavity shape of the slider (44) when viewed from above is the same as the inner cavity shape of the slide rail (45) when viewed from above, and the two form an embedded structure.

5. The heating wire automatic cotton wrapping machine with a safety warning function according to claim 1, characterized in that: The lifting assembly (5) includes a positioning plate (51) arranged on the outer wall of the hood (2) and close to the top position, the positioning plate (51) is located directly above the feeding belt (3), and a C-shaped frame (52) is provided on the outer wall surface of the positioning plate (51), and the three bottom walls of the bottom surface of the C-shaped frame (52) are respectively connected to the top ends of the three monitoring assemblies (4).

6. The heating wire automatic cotton wrapping machine with a safety warning function according to claim 5, characterized in that: The lifting assembly (5) further comprises an oblique support rod (53), wherein two oblique support rods (53) are provided, and the two oblique support rods (53) are respectively provided on both sides of the outer wall surface of the positioning plate (51), and the bottom ends of the two oblique support rods (53) are respectively connected to both sides of the C-shaped frame (52).

7. The heating wire automatic cotton wrapping machine with a safety warning function according to claim 1, characterized in that: The alarm assembly (6) comprises a protective box (61) arranged on the outer wall surface of the hood (2), a box cover (62) is provided at the open end of the protective box (61), and a microcontroller (63) is provided in the inner cavity of the protective box (61); The bottom surface of the protection box (61) is provided with a connection terminal (64), the outer wall surface of the box cover (62) is provided with a touch screen (65), and the top surface of the protection box (61) is provided with an alarm (66).