Steel shot quenching device

By setting up a combination design of conveying pipe, conveying motor, conveying shaft, conveying blade and material conductor in the steel ball quenching device, the circulating rolling and orderly discharge of steel balls is achieved, solving the problems of impact damage of steel balls and waste of electricity, and improving safety and energy saving effects.

CN223280899UActive Publication Date: 2025-08-29SHANDONG BAODA METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422704418.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-08-29
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing steel ball quenching device frequently impacts the steel ball during the rolling process, resulting in a reduced safety, and motor drive is required to increase the power consumption when discharged.

Method used

The conveying pipe, conveying motor, conveying shaft, conveying blade, lower guide tube and upper guide tube are designed to allow the steel balls to circulate up and down in the quenching device, and orderly discharge of the steel balls through spiral steel ball placement parts and intelligent valves to avoid electric discharge components.

Benefits of technology

It improves quenching safety, reduces power consumption, and realizes the orderly export of steel balls.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223280899U_ABST
    Figure CN223280899U_ABST
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Abstract

The utility model discloses a steel shot quenching device, which belongs to the technical field of steel shot processing and is characterized in that support legs are arranged at the bottom of a quenching device body, a feeding nozzle and an air pipe are fixedly mounted at one end of the quenching device body, a gas pipe is fixedly sleeved on the side surface of the air pipe, and a steel shot placing piece is fixedly mounted in the quenching device body; the steel shot quenching device comprises a conveying pipe, a conveying motor, a conveying shaft, conveying blades, a lower material guide pipe and an upper material guide pipe, a rolling groove is formed in the surface of the steel shot placing piece, a discharging nozzle is fixedly connected to the bottom of the steel shot placing piece in a sleeving mode, and an intelligent valve is fixedly installed on the surface of the discharging nozzle. According to the steel shot quenching device, steel shots can circularly roll up and down in the quenching device body, the quenching safety of the steel shots is greatly improved, the steel shots can be conveniently and orderly guided out through the spiral steel shot placing piece, the discharging nozzle and the intelligent valve, an electric discharging assembly does not need to be arranged, and the consumption of electric energy is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel shot processing, and more specifically to a steel shot quenching device. Background Art

[0002] In the process of processing steel shots, in order to improve the hardness of the steel shots, a quenching device is usually used to quench the steel shots. However, the commonly used steel shot quenching device rotates the entire device to roll the internal steel shots during use to ensure comprehensive quenching. However, when the steel shot quenching device rolls as a whole, the steel shots will frequently collide with each other with great force, causing damage and reducing safety. In addition, when the steel shots are discharged, a motor is required to drive the discharge, which increases power consumption.

[0003] For example, announcement number CN212982990U discloses a steel shot quenching device, which includes a base, two sets of support frames extending from the edges of the upper end of the base, the ends of the support frames are connected to a flipping mechanism, the interior of the flipping mechanism is embedded with a device body, and a connecting pipe extends through the middle of the upper end surface of the device body.

[0004] It can be seen from the above-mentioned public scheme that during the quenching process, the steel shots need to be turned over by the servo motor to drive the flipping mechanism to flip the entire device. During the flipping process, the internal steel shots will frequently collide with each other or strongly collide with the H-shaped rolling groove and the inner wall of the device body, which will cause damage to the surface of the steel shots and reduce the quenching safety of the steel shots. In addition, when the quenched steel shots are discharged, the brake motor is required to drive the transmission rod to rotate, and then drive the feeding blades to rotate and feed, which increases the consumption of electricity. Utility Model Content

[0005] In response to the problems existing in the prior art, the purpose of the present utility model is to provide a steel shot quenching device, which enables the steel shots to circulate up and down in the quenching device body through the provision of a conveying pipe, a conveying motor, a conveying shaft, conveying blades, a lower guide pipe and an upper guide pipe, thereby greatly improving the quenching safety of the steel shots. In addition, the provision of a spiral steel shot placement piece, a discharge nozzle and an intelligent valve facilitates the orderly discharge of the steel shots, and does not require the provision of an electric discharge component, thereby saving energy consumption.

[0006] In order to solve the above problems, the present invention adopts the following technical solutions.

[0007] A steel shot quenching device comprises a quenching device body, a supporting leg is provided at the bottom of the quenching device body, a feeding nozzle and an air duct are fixedly installed at one end of the quenching device body, a gas pipe is fixedly sleeved on the side of the air duct, a steel shot placement piece is fixedly installed inside the quenching device body, a rolling groove is provided on the surface of the steel shot placement piece, a discharge nozzle is fixedly sleeved on the bottom of the steel shot placement piece, an intelligent valve is fixedly installed on the surface of the discharge nozzle, a feeding conduit is fixedly sleeved on the upper end of the steel shot placement piece, a lower guide pipe is fixedly sleeved on the lower end of the steel shot placement piece, and the side of the quenching device body is fixedly connected A conveying pipe is connected, a conveying motor is fixedly installed at one end of the conveying pipe, a conveying shaft is provided at the output end of the conveying motor, a spiral conveying blade is provided on the surface of the conveying shaft, and a baffle is fixedly connected to the inner wall of the conveying pipe. The steel shot quenching device is provided with a conveying pipe, a conveying motor, a conveying shaft, conveying blades, a lower guide pipe and an upper guide pipe, so that the steel shots can be circulated and rolled up and down in the quenching device body, which greatly improves the quenching safety of the steel shots. In addition, the spiral steel shot placement piece, the discharge nozzle and the intelligent valve are provided to facilitate the orderly discharge of the steel shots, without the need for an electric discharge component, thereby saving energy consumption.

[0008] Furthermore, the overall shape of the steel shot placement piece is spiral, and the cross-sectional shape of the steel shot placement piece is U-shaped, so that the shape of the rolling groove is U-shaped, and one end of the discharge nozzle is connected to the rolling groove, so that the steel shots in the rolling groove can automatically roll into the discharge nozzle after the smart valve is opened.

[0009] Furthermore, the baffle is arc-shaped, and two openings are provided on the side of the baffle, and the inner walls of the two openings are fixedly connected to one end of the feeding conduit and the lower material guide tube respectively. The two openings facilitate the positioning and connection of the feeding conduit and the lower material guide tube.

[0010] Furthermore, the baffle and the conveying pipe together form a conveying trough, the cross-section of the conveying trough is circular, and the conveying blades are located in the conveying trough, thereby ensuring the upward conveying stability of the steel shots.

[0011] Furthermore, one end of the feeding conduit and the lower material guiding tube are both provided with a connecting hole, and both ends of the connecting hole are respectively connected to the rolling groove and the conveying trough.

[0012] Furthermore, the cross-sectional shape of the lower material guiding pipe is rectangular or circular, and the upper material conduit and the lower material guiding pipe have the same shape and size.

[0013] Furthermore, a countersunk hole is provided at the bottom of the steel shot placement piece, which can prevent the bottom surface of the rolling groove protruding from one end of the discharge nozzle from affecting the rolling and discharge of the steel shot.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] (1) This solution allows the steel shot to circulate up and down in the quenching device body by setting up a conveying pipe, a conveying motor, a conveying shaft, a conveying blade, a lower guide pipe and an upper guide pipe, thereby greatly improving the quenching safety of the steel shot.

[0016] (2) This solution facilitates the orderly discharge of steel shots by setting up a spiral steel shot placement piece, a discharge nozzle and an intelligent valve. It does not require the setting of an electric discharge component, thus saving energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0018] Figure 2 This is a cross-sectional view of the overall structure of the utility model;

[0019] Figure 3 for Figure 2 A three-dimensional diagram of the installation structure of the conveying pipe and conveying blades;

[0020] Figure 4 for Figure 2 A three-dimensional diagram of the steel shot placement structure;

[0021] Figure 5 for Figure 2 A three-dimensional diagram of the lower material guide tube structure.

[0022] Description of the numbers in the figure:

[0023] 1 Quenching device body, 11 supporting legs, 12 feeding nozzle, 13 discharging nozzle, 14 intelligent valve, 15 air duct, 16 gas pipe, 2 steel shot placement parts, 21 rolling groove, 3 conveying pipe, 31 conveying motor, 32 baffle, 33 opening, 34 conveying trough, 35 conveying shaft, 36 conveying blade, 4 lower material guide pipe, 41 connecting hole, 5 upper material guide pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1

[0026] See also Figure 1-5, a steel shot quenching device includes a quenching device body 1, a supporting leg 11 is provided at the bottom of the quenching device body 1, a feeding nozzle 12 and an air duct 15 are fixedly installed at one end of the quenching device body 1, and an air supply component is provided at one end of the air duct 15 to facilitate the entry of air into the quenching device and at the same time drive the gas to enter, which is convenient for combustion quenching, and belongs to the prior art. A gas pipe 16 is fixedly sleeved on the side of the air duct 15, and one end of the gas pipe 16 is connected to a gas delivery pipeline to facilitate the delivery of gas, which belongs to the prior art. A steel shot placement piece 2 is fixedly installed inside the quenching device body 1, and a countersunk hole is provided at the bottom of the steel shot placement piece 2 to prevent the bottom surface of the rolling groove 21 protruding from one end of the discharge nozzle 13 from affecting the rolling and discharging of the steel shot. The surface of the steel shot placement piece 2 is provided with a A rolling groove 21 is provided, and a discharge nozzle 13 is fixedly sleeved on the bottom of the steel shot placement piece 2, and an intelligent valve 14 is fixedly installed on the surface of the discharge nozzle 13. The intelligent valve 14 belongs to the existing technology and is convenient for controlling the opening and closing of the discharge nozzle 13. A feeding conduit 5 is fixedly sleeved on the upper end of the steel shot placement piece 2, and a lower guide pipe 4 is fixedly sleeved on the lower end of the steel shot placement piece 2. The cross-sectional shape of the lower guide pipe 4 is rectangular or circular, and the feeding conduit 5 and the lower guide pipe 4 have the same shape and size. A conveying pipe 3 is fixedly connected to the side of the quenching device body 1, and a conveying motor 31 is fixedly installed on one end of the conveying motor 31. A conveying shaft 35 is provided at the output end of the conveying motor 31, and a spiral conveying blade 36 is provided on the surface of the conveying shaft 35. The inner wall of the conveying pipe 3 is fixedly connected to a baffle 32.

[0027] The overall shape of the steel shot placement piece 2 is spiral, and the cross-sectional shape of the steel shot placement piece 2 is U-shaped, so that the shape of the rolling groove 21 is U-shaped, and one end of the discharge nozzle 13 is connected to the rolling groove 21, so that the steel shots in the rolling groove 21 can automatically roll into the discharge nozzle 13 after the smart valve 14 is opened. The baffle 32 is arc-shaped, and two openings 33 are provided on the side of the baffle 32, and the inner walls of the two openings 33 are fixedly connected with one end of the feeding conduit 5 and the lower guide pipe 4 respectively. The two openings 33 facilitate the positioning and communication of the feeding conduit 5 and the lower guide pipe 4.

[0028] The baffle 32 and the conveying pipe 3 enclose a conveying trough 34. The cross-sectional shape of the conveying trough 34 is circular. The conveying blades 36 are located in the conveying trough 34, which ensures the stability of the upward conveying of the steel shots. A connecting hole 41 is provided at one end of the feeding conduit 5 and the lower guide pipe 4. The two ends of the connecting hole 41 are respectively connected to the rolling groove 21 and the conveying trough 34.

[0029] When the steel shot quenching device is in use, the steel shot is first added to the rolling groove 21 through the feeding nozzle 12, and at the same time, the gas in the gas pipe 16 is blown into the quenching device body 1 through the air duct 15 and ignited to quench the steel shots on the rolling groove 21. At the same time, the conveying motor 31 starts working, driving the conveying shaft 35 to rotate. The rotation of the conveying shaft 35 drives the conveying blade 36 to rotate, so that the steel shot entering the conveying groove 34 through the lower guide pipe 4 is conveyed upward, and the steel shot conveyed upward is added to the upper end of the steel shot placement part 2 again through the upper guide pipe 5, and then rolls downward, so that the steel shot is circulated. Rolling quenching, after quenching is completed, the intelligent valve 14 opens the discharge nozzle 13, so that the steel shot rolls to the position of the discharge nozzle 13 and is then discharged from the quenching device body 1 through the discharge nozzle 13. Through the provided conveying pipe 3, conveying motor 31, conveying shaft 35, conveying blade 36, lower guide pipe 4 and upper guide pipe 5, the steel shot can be circulated and rolled up and down in the quenching device body 1, which greatly improves the quenching safety of the steel shot. In addition, through the provided spiral steel shot placement part 2, discharge nozzle 13 and intelligent valve 14, the orderly discharge of the steel shot is facilitated, and there is no need to set up an electric discharge component, which saves energy consumption.

[0030] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A steel shot quenching device, comprising a quenching device body (1), wherein a support leg (11) is provided at the bottom of the quenching device body (1), a feeding nozzle (12) and an air duct (15) are fixedly mounted on one end of the quenching device body (1), and a gas pipe (16) is fixedly sleeved on the side of the air duct (15), characterized in that: A steel shot placement piece (2) is fixedly installed inside the quenching device body (1), and a rolling groove (21) is provided on the surface of the steel shot placement piece (2). A discharge nozzle (13) is fixedly sleeved on the bottom of the steel shot placement piece (2), and an intelligent valve (14) is fixedly installed on the surface of the discharge nozzle (13). A feeding conduit (5) is fixedly sleeved on the upper end of the steel shot placement piece (2), and a lower guide pipe (4) is fixedly sleeved on the lower end of the steel shot placement piece (2). A conveying pipe (3) is fixedly connected to the side of the quenching device body (1), and a conveying motor (31) is fixedly installed on one end of the conveying pipe (3). A conveying shaft (35) is provided at the output end of the conveying motor (31), and a spiral conveying blade (36) is provided on the surface of the conveying shaft (35). A baffle (32) is fixedly connected to the inner wall of the conveying pipe (3).

2. A steel shot quenching device according to claim 1, characterized in that: The overall shape of the steel shot placement piece (2) is spiral, and the cross-sectional shape of the steel shot placement piece (2) is U-shaped, so that the shape of the rolling groove (21) is U-shaped, and one end of the discharge nozzle (13) is connected to the rolling groove (21).

3. A steel shot quenching device according to claim 1, characterized in that: The baffle (32) is arc-shaped, and two openings (33) are provided on the side of the baffle (32), and the inner walls of the two openings (33) are fixedly sleeved with one end of the feeding conduit (5) and the lower guiding tube (4), respectively.

4. A steel shot quenching device according to claim 1, characterized in that: The baffle (32) and the conveying pipe (3) enclose a conveying groove (34). The cross-section of the conveying groove (34) is circular, and the conveying blade (36) is located in the conveying groove (34).

5. A steel shot quenching device according to claim 4, characterized in that: One end of each of the feeding conduit (5) and the lower material guide tube (4) is provided with a connecting hole (41), and both ends of the connecting hole (41) are respectively connected to the rolling groove (21) and the conveying groove (34).

6. A steel shot quenching device according to claim 1, characterized in that: The cross-sectional shape of the lower material guiding pipe (4) is rectangular or circular, and the upper material conduit (5) and the lower material guiding pipe (4) have the same shape and size.

7. A steel shot quenching device according to claim 1, characterized in that: The bottom of the steel shot placement piece (2) is provided with a countersunk hole.

Citation Information

Patent Citations

  • Steel shot quenching device

    CN212982990U