Slurry balance shield machine quarrying box cleaning device

By setting up hydraulic telescopic gates, grilles and transmission belt systems in the quarry box of the mud water balance shield machine, the automatic cleaning of large slag blocks is achieved, the problem of quarry box is solved, and the construction efficiency and safety are improved.

CN223282075UActive Publication Date: 2025-08-29YSD RAIL TRANSIT CONSTR CO LTD +1
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Patent Information

Application Number
CN202422910559.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-08-29
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

When the existing mud water balance shield machine is excavated in complex formations, large slag blocks accumulate and block the quarry, resulting in low cleaning efficiency, high human work intensity and affecting civilized construction.

Method used

A quarry box cleaning device for mud water balance shield machine is designed, and a hydraulic telescopic gate, grille, chute and transmission belt system is used to realize the mechanized automatic cleaning of large slag blocks. The gate opening and closing is controlled through the hydraulic pump station, and the slag stone slides down the chute to the transmission belt and is transported out by the slag bucket truck.

Benefits of technology

It has achieved efficient mechanized cleaning of large slag blocks in the quarry tank, reduced the intensity and safety risks of human work, and improved construction efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223282075U_ABST
    Figure CN223282075U_ABST
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Abstract

A quarrying box cleaning device of a slurry balance shield tunneling machine comprises a quarrying box, the front end and the rear end of the quarrying box are connected with a slurry inlet pipe with a gate valve and a slurry outlet pipe with a gate valve respectively, a grating is arranged in the quarrying box, an opening is formed in the position, located on the front side of the grating, of the side wall of the quarrying box, a gate capable of being opened and closed is arranged at the opening, and a chute is formed in the outer side of the gate. A conveying belt is arranged at the lower end of the chute. The gate is arranged on the quarrying box, when the quarrying box is blocked, the gate can be opened, large slag blocks in the quarrying box are conveyed to the conveying belt through the chute and then conveyed out from the conveying belt, and mechanical automatic cleaning of the large slag blocks accumulated in the quarrying box is achieved. The device has the characteristics of high cleaning efficiency, low manual operation intensity, safety and environmental protection.
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Description

Technical Field

[0001] The utility model relates to the technical field of slurry shield tunnel construction, in particular to a quarrying box cleaning device for a slurry shield machine. Background Art

[0002] In recent years, slurry shield construction has become a dominant method in tunnel construction for subways, intercity railways, water diversion and supply projects, and power projects. When a slurry shield machine (SBM) excavates complex strata, its quarrying box screens and processes rocks from the slurry. This inevitably leads to the accumulation and blockage of large slag blocks within the quarrying box, necessitating frequent cleaning, which seriously impacts shield construction efficiency. Currently, manual cleaning of the quarrying box is often performed during construction, resulting in low cleaning efficiency, high labor intensity, and significant impact on uncivilized construction practices. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a quarrying box cleaning device for a slurry shield machine, which can realize mechanized and automatic cleaning of large slag blocks accumulated in the quarrying box, and has the characteristics of high cleaning efficiency, low manual labor intensity, safety and environmental protection.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a quarrying box cleaning device for a slurry shield machine, comprising a quarrying box, the front and rear ends of the quarrying box are respectively connected to a slurry inlet pipe and a slurry discharge pipe with gate valves, a grille is provided in the quarrying box, an opening is provided on the side wall of the quarrying box at the front side of the grille, an openable and closable gate is provided at the opening, a chute is provided on the outer side of the gate, and a transmission belt is provided at the lower end of the chute.

[0005] As a further improvement of the present invention, the gate adopts a hydraulic telescopic gate, which is connected to a hydraulic pump station control cabinet, and the opening and closing of the hydraulic telescopic gate is controlled by the hydraulic pump station control cabinet.

[0006] As a further improvement of the present invention, the grille is a grid structure made of round steel, and the grid size is capable of intercepting large pieces of slag and stone.

[0007] As a further improvement of the present invention, the chute is inclined at 30°.

[0008] As a further improvement of the present invention, the upper end of the chute is connected to the lower end of the gate, and the lower end of the chute is provided with a rubber belt, which is overlapped on the transmission belt.

[0009] As a further improvement of the present invention, the transmission belt is connected to a motor, and the transmission belt is driven by the motor to operate.

[0010] As a further improvement of the present invention, a slag bucket car is further included, and the slag bucket car is arranged at the end of the transmission belt.

[0011] The beneficial effects of the utility model are as follows: a gate is provided on the quarrying box. When the quarrying box is blocked, the gate can be opened, and the large pieces of slag in the quarrying box are transported to the transmission belt through the chute and then transported out from the transmission belt, thereby realizing mechanized and automatic cleaning of the large pieces of slag accumulated in the quarrying box, which has the characteristics of high cleaning efficiency, low manual labor intensity, safety and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the facade structure of the utility model;

[0013] Figure 2 This is a side structural diagram of the utility model;

[0014] Marking description: quarrying box 1, slurry inlet pipe 2, slurry discharge pipe 3, grille 4, gate 5, chute 6, transmission belt 7, dump truck 8. DETAILED DESCRIPTION

[0015] The present invention will be further described below with reference to specific embodiments and accompanying drawings.

[0016] like Figure 1 、 2 As shown, a cleaning device for a quarrying box 1 of a slurry shield machine includes a quarrying box 1, a slurry inlet pipe 2, a slurry discharge pipe 3, a grille 4, a gate 5, a chute 6, a transmission belt 7 and a hopper car 8.

[0017] The slurry inlet pipe 2 and the slurry discharge pipe 3 are respectively provided with gate valves for controlling the on-off of the pipelines. The slurry inlet pipe 2 and the slurry discharge pipe 3 are respectively connected to the front and rear ends of the quarrying box 1.

[0018] The grid 4 is used to intercept large pieces of slag without affecting the normal operation of the mud-water circulation system. The grid 4 is arranged inside the quarrying box 1 and is a grid-like structure made of round steel. The grid size can intercept large pieces of slag.

[0019] An opening is provided on the side wall of the quarrying box 1 in front of the grille 4, and a gate 5 is provided at the opening. The gate 5 is a hydraulically retractable gate 5 that can be opened and closed. The hydraulic retractable gate 5 is connected to a hydraulic pump station control cabinet, which controls the opening and closing of the hydraulic retractable gate 5. By opening the gate 5, large pieces of slag can fall into the chute 6.

[0020] Chute 6, welded from iron plates, allows large slag to slide down it onto conveyor belt 7. Chute 6 is inclined at a 30° angle, ensuring that large slag within quarry box 1 automatically slides down through it onto conveyor belt 7. The upper end of chute 6 is connected to the lower end of gate 5, and a rubber belt is attached to the lower end of chute 6, which overlaps conveyor belt 7, ensuring that the lower end of chute 6 is positioned above conveyor belt 7.

[0021] The transmission belt 7 is connected to a motor, which drives the transmission belt 7 to operate and is used to transport large pieces of slag.

[0022] A slag trolley 8 is located at the end of the conveyor belt 7 and collects the slag blocks. It consists of a slag trolley and a rail-mounted transporter. The slag trolley is mounted on the rail-mounted transporter. Large slag blocks fall onto the slag trolley after reaching the end of the conveyor belt 7. The rail-mounted transporter is then controlled to move along the track to transport the slag blocks out of the tunnel.

[0023] When the quarrying box 1 is blocked and the mud and water circulation is not smooth, the gate valves of the slurry inlet pipe 2 and the slurry discharge pipe 3 at the front and rear ends of the quarrying box 1 are closed, and the hydraulic telescopic gate 5 is controlled to open through the hydraulic pump station control cabinet. Large pieces of slag slide through the chute 6 to the transmission belt 7. The motor is turned on to drive the transmission belt 7 to rotate. The transmission belt 7 carries the slag blocks to the slag bucket truck 8, and then the slag bucket truck 8 transports them out of the tunnel.

[0024] The above embodiments are only used to illustrate the present invention. Any person with ordinary knowledge in the technical field can make equivalent embodiments by making partial changes or modifications to the technical content disclosed in the present invention without departing from the scope of the technical features of the present invention, and the equivalent embodiments still fall within the scope of the technical features of the present invention without departing from the technical features of the present invention.

Claims

1. A quarrying box cleaning device for a slurry shield machine, comprising a quarrying box, characterized in that: The front and rear ends of the quarrying box are respectively connected to a slurry inlet pipe and a slurry discharge pipe with gate valves. A grille is provided inside the quarrying box. An opening is provided on the side wall of the quarrying box in front of the grille. A closable gate is provided at the opening. A chute is provided on the outside of the gate, and a transmission belt is provided at the lower end of the chute.

2. The quarrying box cleaning device for a slurry shield machine according to claim 1, characterized in that: The gate is a hydraulic telescopic gate, which is connected to a hydraulic pump station control cabinet, and the opening and closing of the hydraulic telescopic gate is controlled by the hydraulic pump station control cabinet.

3. The quarrying box cleaning device for a slurry shield machine according to claim 1, characterized in that: The grid is a grid structure made of round steel, and the grid size is capable of intercepting large pieces of slag and stone.

4. The quarrying box cleaning device for a slurry shield machine according to claim 1, characterized in that: The chute is inclined at 30°.

5. The quarrying box cleaning device for a slurry shield machine according to claim 1, characterized in that: The upper end of the chute is connected to the lower end of the gate, and the lower end of the chute is provided with a rubber belt, which is overlapped on the transmission belt.

6. The quarrying box cleaning device for a slurry shield machine according to claim 1, characterized in that: The transmission belt is connected to a motor, and the transmission belt is driven by the motor to operate.

7. The quarrying box cleaning device for a slurry shield machine according to claim 1, characterized in that: The invention also comprises a slag bucket car, which is arranged at the end of the transmission belt.