Base for mounting speed reducer
By designing a reducer installation system that includes track connection and motor drive, the complex and time-consuming problem of traditional reducer base installation is solved, and fast, accurate installation and stable fixation are achieved, and it is suitable for reducers of various specifications.
Patent Information
- Application Number
- CN202422789768.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The installation of traditional reducer bases is complicated, time-consuming and inaccurate, affecting the performance of the mechanical system.
An installation system including a fixed base, a moving slot, a moving base, a support column, an upper support frame and an electronic control panel is designed, and the precise positioning and fixing of the reducer is achieved using track connections and motor drives.
It improves installation accuracy, saves labor costs, shortens installation time, and is suitable for reducers of various specifications to ensure stable equipment operation.
Smart Images

Figure CN223282505U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical equipment installation, in particular to a base for installing a reducer. Background Art
[0002] In mechanical transmission systems, installing a reducer is a critical and time-consuming task. Traditional reducer mounts often require complex alignment, adjustment, and tightening procedures, which not only increases installation difficulty but also prolongs the installation cycle. Furthermore, inaccurate installation can lead to unstable reducer operation, affecting the performance of the entire mechanical system. Therefore, developing a mount that allows for quick and accurate reduction gear installation is of great significance. Utility Model Content
[0003] The purpose of the utility model is to provide a base for installing a reducer to solve the existing problems.
[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0005] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0006] Furthermore, a movable screw is rotatably connected between the two inner walls of the movable groove, one end of the movable screw passes through the fixed base and extends to the outside, and the size and shape of the movable groove are adapted to the movable base.
[0007] Furthermore, a sliding rod is fixedly connected between the two inner walls of the movable groove, a servo motor is fixed by bolts on one side of the fixed base, and an output end of the servo motor is fixedly connected to the movable screw.
[0008] Furthermore, the side surface of the limiting post is connected to the track on the side surface of the auxiliary wheel, the side surface of the auxiliary wheel is connected to the track on the side surface of the rotating wheel, the side surface of the rotating wheel is connected to the track on the side surface of the second auxiliary wheel, the track on the side surface of the second auxiliary wheel is connected to the second limiting post, the track passes through the mobile base and extends to the second limiting post, the second limiting post is located inside the mobile base, and the auxiliary wheels 1 and 2 and the limiting posts 1 and 2 connected by the track provide stable support and guidance, ensuring the stability of the mobile base and the upper support frame during the adjustment process. This not only improves installation accuracy, but also saves labor costs and improves work efficiency.
[0009] Furthermore, a transmission gear is fixed to one end of the transmission column, the peripheral side of the transmission gear is meshed with the rotating wheel, the peripheral side of the rotating wheel is provided with a track groove, and one end of the peripheral side of the rotating wheel is provided with a gear.
[0010] Furthermore, the double-headed motor is electrically connected to the electronic control panel, and the servo motor is electrically connected to the electronic control panel. The double-headed motor and the servo motor are centrally controlled by the electronic control panel, so that the upper support frame and the movable base can automatically adjust the height and horizontal position to facilitate the precise installation of the reducer.
[0011] Furthermore, a trapezoidal groove is provided on the upper surface of the movable base, the size and shape of the trapezoidal groove are adapted to the lower end of the reducer, and an arc groove is provided on the lower surface of the upper support frame, the size and shape of the arc groove are adapted to the reducer, and the upper support frame and the movable base cooperate with each other and are fixed to the reducer.
[0012] The utility model has the following beneficial effects:
[0013] The utility model provides stable support and guidance through the crawler connection of auxiliary wheels 1 and 2 and limit posts 1 and 2, ensuring the stability of the mobile base and upper support frame during adjustment. This not only improves installation accuracy, but also saves labor costs and improves work efficiency. At the same time, the crawler connection system can provide more precise adjustment, allowing the upper support frame to be accurately positioned to the required height, thereby better fixing the reducer. In the case of repeated disassembly and installation of the reducer, the crawler connection system can ensure the positioning accuracy after each adjustment, improving the repeatability of positioning.
[0014] The utility model cooperates with the upper support frame and the movable base so that the upper support frame can fix the top of the reducer and the movable base can fix its bottom. The cooperation of the two can achieve stable fixation of the reducer and reduce displacement caused by vibration or other factors. Even if vibration occurs during the operation of the equipment, the cooperation of the upper support frame and the movable base can ensure that the reducer will not loosen or move. At the same time, it can be adjusted according to reducers of different sizes and is suitable for the installation of reducers of various specifications. Moreover, the cooperation of the upper support frame and the movable base can quickly complete the positioning and fixation of the reducer, reducing installation time and improving work efficiency.
[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a structural diagram of a reducer mounting base;
[0018] Figure 2 A top view of a base for mounting a reducer;
[0019] Figure 3 for Figure 2 Cross-section of the middle AA;
[0020] Figure 4 for Figure 2 Cross-section of the BB.
[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0022] 1. Fixed base; 2. Moving slot; 3. Moving base; 4. Reducer; 5. Support column; 6. Upper support frame; 7. Limit support plate; 8. Limit column 1; 9. Lifting slot; 10. Auxiliary wheel 1; 11. Auxiliary wheel 2; 12. Rotating wheel; 13. Electronic control panel; 14. Double-headed motor; 15. Transmission column; 1501, transmission gear; 16. Moving screw; 17. Sliding rod; 18. Servo motor. DETAILED DESCRIPTION
[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0025] See also Figures 1-4 As shown, the utility model is a base for installing a reducer, including a fixed base 1, a movable groove 2 is opened on the upper surface of the fixed base 1, a movable base 3 is slidably connected to the inner wall of the movable groove 2, a reducer 4 is fixedly engaged on the upper surface of the movable base 3, a plurality of support columns 5 are fixedly connected to the upper surface of the movable base 3, an upper support frame 6 is slidably connected to the side surface of the support column 5, the lower surface of the upper support frame 6 is fixedly engaged with the reducer 4, the upper ends of the two support columns 5 are fixedly connected to the limited support plate 7, and one side of the limited support plate 7 is fixedly connected to the limited A positioning column 8 is provided, and lifting grooves 9 are provided on both sides of the upper surface of the upper support frame 6. The lifting groove 9 is connected to an auxiliary wheel 10 for rotation relative to the two inner walls, and an auxiliary wheel 2 11 is connected to the lifting groove 9 for rotation relative to the two inner walls. The lifting groove 9 is connected to a rotating wheel 12 for rotation relative to the two inner walls. An electronic control panel 13 is bolted to the upper support frame 6, and a double-headed motor 14 is bolted to the lower surface of the electronic control panel 13. The output end of the double-headed motor 14 is fixedly connected to a transmission column 15, and one end of the transmission column 15 is meshed with the rotating wheel 12.
[0026] Among them, a moving screw 16 is rotatably connected between the two inner walls of the moving groove 2. One end of the moving screw 16 passes through the fixed base 1 and extends to the outside. The size and shape of the moving groove 2 are adapted to the moving base 3.
[0027] Among them, a slide rod 17 is fixedly connected between the two inner walls of the movable groove 2, a servo motor 18 is fixed by bolts on one side of the fixed base 1, and the output end of the servo motor 18 is fixedly connected to the movable screw 16.
[0028] The side of limit post 18 is connected to the track on the side of auxiliary wheel 10, which is connected to the track on the side of rotating wheel 12, which is connected to the track on the side of auxiliary wheel 2 11, which is connected to the track on the side of auxiliary wheel 2 11. The track on the side of auxiliary wheel 2 11 is connected to limit post 2 19. The track extends through the mobile base 3 to limit post 2 19. Limit post 2 19 is located inside the mobile base 3. The track-connected auxiliary wheels 10, 2, 11, limit post 18, and limit post 2 19 provide stable support and guidance, ensuring the stability of the mobile base 3 and the upper support frame 6 during the adjustment process. This not only improves installation accuracy, but also saves labor costs and improves work efficiency.
[0029] Among them, a transmission gear 1501 is fixed at one end of the transmission column 15, and the side surface of the transmission gear 1501 is meshed with the rotating wheel 12. The side surface of the rotating wheel 12 is provided with a track groove, and one end of the side surface of the rotating wheel 12 is provided with a gear.
[0030] Among them, the double-headed motor 14 is electrically connected to the electronic control panel 13, and the servo motor 18 is electrically connected to the electronic control panel 13. The double-headed motor 14 and the servo motor 18 are centrally controlled by the electronic control panel 13, so that the upper support frame 6 and the movable base 3 can automatically adjust the height and horizontal position to facilitate the precise installation of the reducer 4.
[0031] Among them, a trapezoidal groove is provided on the upper surface of the movable base 3, the size and shape of the trapezoidal groove are adapted to the lower end of the reducer 4, and an arc groove is provided on the lower surface of the upper support frame 6, the size and shape of the arc groove are adapted to the reducer 4, and the upper support frame 6 and the movable base 3 cooperate with each other and are clamped and fixed between the reducer 4.
[0032] It should be further explained that during use, the base assembly is first installed in the desired position, ensuring that the fixed base 1 is stable and reliable. The double-headed motor 14 is then activated through the electronic control panel 13, which drives the transmission column 15 to rotate. The transmission gear 1501 on the transmission column 15 engages with the rotating wheel 12, causing the rotating wheel 12 to rotate. The rotating wheel 12 is connected to auxiliary wheel 10, auxiliary wheel 2, and limit column 18 and limit column 2 via tracks, thereby driving the upper support frame 6 to move up and down along the support column 5. The lower end of the reducer 4 is then slid into the trapezoidal groove on the movable base 3, matching the trapezoidal groove of the movable base 3 and the arcuate groove of the upper support frame 6 and initially securing it. The double-headed motor 14 is then controlled through the electronic control panel 13, ensuring that the upper support frame 6 completely covers the reducer 4. The reducer 4 is then locked and secured by the cooperation between the upper support frame 6 and the movable base 3. Next, the servo motor 18 is activated through the electronic control panel 13, which drives the movable screw 16 to rotate. The movable screw 16 rotates in the movable groove 2, so that the movable base 3 can move left and right under the guidance of the slide rod 17 to fine-tune the position of the reducer 4 to achieve the purpose of precise installation. Finally, after confirming that the position of the reducer 4 is correct, the movable base 3 can be fixed to the fixed base 1 by fasteners to complete the installation of the reducer.
[0033] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0034] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A reducer mounting base, comprising a fixed base (1), characterized in that: The upper surface of the fixed base (1) is provided with a movable groove (2), the inner wall of the movable groove (2) is slidably connected to the movable base (3), the upper surface of the movable base (3) is fixedly engaged with a reducer (4), the upper surface of the movable base (3) is fixedly connected with a plurality of support columns (5), the side surfaces of the support columns (5) are slidably connected with an upper support frame (6), the lower surface of the upper support frame (6) is fixedly engaged with the reducer (4), the upper ends of the two support columns (5) are fixedly connected to a limited support plate (7), one side of the limited support plate (7) is fixedly connected to a limited column (8), the upper support frame (6) Both sides of the upper surface are provided with lifting grooves (9), the lifting grooves (9) are connected to auxiliary wheels (10) for rotation relative to the two inner walls, the lifting grooves (9) are connected to auxiliary wheels (11) for rotation relative to the two inner walls, and the lifting grooves (9) are connected to rotating wheels (12) for rotation relative to the two inner walls. The upper support frame (6) is bolted with an electronic control panel (13), and the lower surface of the electronic control panel (13) is bolted with a double-headed motor (14), and the output end of the double-headed motor (14) is fixedly connected to a transmission column (15), and one end of the transmission column (15) is meshedly connected to the rotating wheel (12).
2. A reducer mounting base according to claim 1, characterized in that: The movable groove (2) is rotatably connected to the two inner walls with a movable screw (16), one end of which passes through the fixed base (1) and extends to the outside. The size and shape of the movable groove (2) are adapted to the movable base (3).
3. A reducer mounting base according to claim 2, characterized in that: A slide bar (17) is fixedly connected between the two inner walls of the movable groove (2), a servo motor (18) is fixedly fixed to a side surface of the fixed base (1) by bolts, and an output end of the servo motor (18) is fixedly connected to the movable screw rod (16).
4. A reducer mounting base according to claim 1, characterized in that: The side surface of the limiting column (8) is connected to the track on the side surface of the auxiliary wheel (10), the side surface of the auxiliary wheel (10) is connected to the track on the side surface of the rotating wheel (12), the side surface of the rotating wheel (12) is connected to the track on the side surface of the auxiliary wheel (11), the track on the side surface of the auxiliary wheel (11) is connected to the limiting column (19), the track passes through the mobile base (3) and extends to the limiting column (19), and the limiting column (19) is located inside the mobile base (3).
5. The reducer mounting base according to claim 1, characterized in that: A transmission gear (1501) is fixed to one end of the transmission column (15), and the peripheral side of the transmission gear (1501) is meshedly connected with the rotating wheel (12). The peripheral side of the rotating wheel (12) is provided with a track groove, and one end of the peripheral side of the rotating wheel (12) is provided with a gear.
6. A reducer mounting base according to claim 3, characterized in that: The double-headed motor (14) is electrically connected to the electronic control panel (13), and the servo motor (18) is electrically connected to the electronic control panel (13).
7. The reducer mounting base according to claim 1, characterized in that: The upper surface of the movable base (3) is provided with a trapezoidal groove, the size and shape of which are adapted to the lower end of the reducer (4); the lower surface of the upper support frame (6) is provided with an arcuate groove, the size and shape of which are adapted to the reducer (4); the upper support frame (6) and the movable base (3) cooperate with each other and are fixedly engaged with the reducer (4).