Efficient heat dissipation system of LED module

By introducing heat dissipation parts and heat pipes into the LED module, combining a dual heat dissipation system with flat fan and longitudinal fan, the problem of low heat dissipation efficiency of the LED module is solved, achieving efficient heat dissipation and extending service life, and facilitating maintenance.

CN223283042UActive Publication Date: 2025-08-29GUANGDONG YETAIYANG TECH GRP CO LTD
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Patent Information

Application Number
CN202422635312.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-29
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing LED modules have low heat dissipation efficiency, which affects their service life.

Method used

It adopts an efficient heat dissipation system including heat dissipation parts and heat pipes, combining the dual heat dissipation design of flat fan and longitudinal fan, absorbs heat through the heat pipe and uses two-way fan systems for heat dissipation.

Benefits of technology

Efficient cooling of LED light source modules in a small space, improving heat dissipation efficiency, extending service life, and facilitating assembly and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-efficiency heat dissipation system of LED module, including LED light source module, heat dissipation piece, heat pipe, shell, tiled fan, longitudinal air inlet fan and longitudinal air outlet fan, heat dissipation piece and heat pipe are both accommodated in the accommodation cavity of shell, LED light source module and tiled fan are both arranged on the top outer wall of shell at interval, and the longitudinal air inlet fan and longitudinal air outlet fan are arranged on the top outer wall of shell. The bottom of the LED light source module communicates with the containing cavity, and the tiled fan corresponds to the heat pipe and communicates with the containing cavity. The longitudinal air inlet fan is arranged at the rear end of the shell, the longitudinal air outlet fan is arranged at the front end of the shell, and the longitudinal air inlet fan and the longitudinal air outlet fan correspond to the cooling fins and communicate with the containing cavity. According to the utility model, the heat of the LED light source module is efficiently cooled in an extremely small space through the interactive pressing of the heat pipe and the drawn aluminum, the mirror image stacking structure of the drawn aluminum and the transverse and longitudinal fan counter-drawn aluminum and heat pipe strong convection system, and the service life of the LED light source module is better ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat dissipation structures, in particular to a high-efficiency heat dissipation system for an LED module. Background Art

[0002] With the development of society, various specialized lamps have emerged to create unique lighting effects both indoors and outdoors. These lamps are widely used in various occasions, such as stages and hotels. These lamps typically include LED light source modules (hereinafter referred to as LED modules), which include components such as LED light sources and lenses. During operation, the bottom of the LED light source module generates a lot of heat, necessitating the configuration of a heat dissipation structure to dissipate the heat. However, existing technologies for heat dissipation of LED light source modules have low heat dissipation efficiency, which can easily shorten the service life of LED light source modules due to heat dissipation issues. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the present invention provides a high-efficiency heat dissipation system for an LED module, which can solve the technical problem of low heat dissipation efficiency of an LED light source module.

[0005] (2) Technical solution

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an efficient heat dissipation system for an LED module, comprising an LED light source module, a heat sink and a heat pipe, the heat sink is provided with a plurality of heat sinks, and the heat pipe is connected to the heat sink. The efficient heat dissipation system for the LED module also includes: a shell, a flat fan, a longitudinal air inlet fan and a longitudinal air outlet fan. The interior of the shell is provided with a receiving cavity, the heat sink and the heat pipe are both received in the receiving cavity, the LED light source module and the flat fan are arranged at intervals on the top outer wall of the shell, the bottom of the LED light source module is connected to the receiving cavity, the flat fan is arranged corresponding to the heat pipe, and the flat fan is connected to the receiving cavity; the longitudinal air inlet fan is arranged at the rear end of the shell, and the longitudinal air outlet fan is arranged at the front end of the shell. The longitudinal air inlet fan and the longitudinal air outlet fan are both located in the same longitudinal direction, and the longitudinal air inlet fan and the longitudinal air outlet fan are both arranged corresponding to the heat sinks and are both connected to the receiving cavity.

[0007] Preferably, the heat sink includes a first heat sink and a second heat sink, and the first heat sink and the second heat sink are opposite to each other and arranged at intervals, wherein the first heat sink is arranged on the top inner wall of the shell, and the second heat sink is arranged on the bottom inner wall of the shell, and both the first heat sink and the second heat sink are stacked with multiple heat sinks at intervals.

[0008] Preferably, a first card slot is provided at the top of the first heat sink and a second card slot is provided at the bottom of the second heat sink. The heat pipe includes an upper connecting portion, a lower connecting portion and a bent portion. The upper connecting portion is arranged in the first card slot, the lower connecting portion is arranged in the second card slot, the bent portion connects the upper connecting portion and the lower connecting portion, and the bent portion is protruding relative to the first heat sink and the second heat sink.

[0009] Preferably, there are multiple heat pipes, and heat pipes are distributed on both sides of the first heat sink and the second heat sink.

[0010] Preferably, the number of the flat fans is two, and the two flat fans are distributed on both sides of the LED light source module.

[0011] Preferably, the number of the longitudinal air inlet fans is two, and the number of the longitudinal air outlet fans is also two.

[0012] Preferably, the rotation speed of the longitudinal air outlet fan is greater than the rotation speed of the longitudinal air inlet fan.

[0013] (3) Beneficial effects

[0014] Compared with the prior art, the present invention provides an efficient heat dissipation system for an LED module, which has the following beneficial effects: the present invention absorbs the heat of the LED light source module through heat dissipation parts and heat pipes. Furthermore, the present invention is equipped with a two-way fan heat dissipation system for dissipating heat: one is a heat dissipation system in which a flat fan directly blows the heat pipe, and the other is a one-in-one-out strong convection heat dissipation system in which a longitudinal air inlet fan and a longitudinal air outlet fan directly blow the heat sink; through the above manner, the present invention realizes efficient cooling of the heat of the LED light source module in a smaller space, improves the heat dissipation efficiency of the LED light source module to better ensure its service life; in addition, the present invention is easy to assemble and facilitates subsequent maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional diagram of an efficient heat dissipation system for an LED module of the present invention;

[0016] Figure 2 This is a top view of a high-efficiency heat dissipation system for an LED module according to the present invention;

[0017] Figure 3 for Figure 2 Sectional view along line AA;

[0018] Figure 4 This is a front view of the heat sink and heat pipe of the present invention;

[0019] Figure 5 It is a three-dimensional diagram of the first heat sink and the heat pipe of the present invention.

[0020] The numbers in the figure are: 1 LED light source module, 2 heat pipe, 3 heat sink, 4 housing, 5 flat fan, 6 longitudinal air inlet fan, 7 longitudinal air outlet fan, 8 first heat sink, 9 second heat sink, 10 first slot, 11 upper connecting part, 12 lower connecting part, 13 bending part, 14 lens. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] The present invention provides an efficient heat dissipation system for an LED module, comprising an LED light source module 1, a heat sink and a heat pipe 2. The heat sink is provided with a plurality of heat sinks 3, and the heat pipe 2 is connected to the heat sink; the heat sink 3 can specifically adopt the heat dissipation fins of the prior art, and the heat pipe 2 is a metal pipe with good thermal conductivity. The heat sink 3 and the heat pipe 2 of the present invention are both prior art and will not be described in detail here. In addition, the present invention further comprises a housing 4, a flat fan 5, a longitudinal air inlet fan 6 and a longitudinal air outlet fan 7. The interior of the housing 4 is provided with a receiving cavity, and the heat sink and the heat pipe 2 are both received in the receiving cavity. The LED light source module 1 and the flat fan 5 are spaced apart on the top outer wall of the housing 4. The bottom of the LED light source module 1 is connected to the receiving cavity through a through hole. The flat fan 5 is provided corresponding to the heat pipe 2, and the flat fan 5 is connected to the receiving cavity.

[0023] The longitudinal air inlet fan 6 is arranged at the rear end of the shell 4, and the longitudinal air outlet fan 7 is arranged at the front end of the shell 4. The longitudinal air inlet fan 6 and the longitudinal air outlet fan 7 are both located in the same longitudinal direction. The longitudinal air inlet fan 6 and the longitudinal air outlet fan 7 are both arranged corresponding to the heat sink 3 and are both connected to the receiving cavity.

[0024] It can be understood that the above-mentioned LED light source module 1 includes components such as an LED light source and a lens 14. The LED light source is located at the bottom of the LED light source module 1, and the lens 14 is located above the LED light source. When working, the light beam generated by the LED light source is emitted outward through the lens 14. The LED light source module 1 of the present invention is an existing technology and will not be described in detail here.

[0025] The heat dissipation principle of the present invention is as follows: when working, the LED light source at the bottom of the LED light source module 1 will generate more heat, and the heat will enter the receiving cavity of the shell 4, and the heat pipe 2 and the heat sink 3 of the heat sink will absorb the above-mentioned heat of the LED light source module 1 entering the shell 4; further, the heat in the shell 4 is dissipated through a two-way fan heat dissipation system: one way is a heat dissipation system in which a flat fan 5 directly blows the heat pipe 2, which draws air from the outside into the shell 4 through the flat fan 5 to blow air and dissipate heat to the heat pipe 2; the other way is a one-in-one-out strong convection heat dissipation system in which a longitudinal air inlet fan 6 and a longitudinal air outlet fan 7 directly blow the heat sink 3, which draws air into the shell 4 through the longitudinal air inlet fan 6 and blows the heat in the receiving cavity such as the heat brought out by the flat fan 5 and the heat brought out by the longitudinal air inlet fan 6 from the inside of the shell 4 to the outside through the longitudinal air outlet fan 7, thereby realizing heat dissipation of the receiving cavity of the shell 4, that is, realizing the cooling of the heat of the LED light source module 1.

[0026] Preferably, the rotation speed of the longitudinal air outlet fan 7 is greater than the rotation speed of the longitudinal air inlet fan 6 to balance the air volume of the tiling fan 5.

[0027] In this embodiment, the heat sink includes a first heat sink 8 and a second heat sink 9. The first heat sink 8 and the second heat sink 9 are arranged in a spaced relationship from top to bottom. The first heat sink 8 is arranged on the top inner wall of the housing 4, and the second heat sink 9 is arranged on the bottom inner wall of the housing 4. Both the first heat sink 8 and the second heat sink 9 are stacked with a plurality of heat sink fins 3. A first slot 10 is provided at the top of the first heat sink 8, and a second slot is provided at the bottom of the second heat sink 9. The heat pipe 2 includes an upper connecting portion 11, a lower connecting portion 12, and a curved portion 13. The upper connecting portion 11 is arranged in the first slot 10, and the lower connecting portion 12 is arranged in the second slot. The curved portion 13 connects the upper connecting portion 11 and the lower connecting portion 12, meaning that one heat pipe 2 is connected to both heat sinks 8 and 9. The curved portion 13 protrudes relative to the first heat sink 8 and the second heat sink 9. There are multiple heat pipes 2, and heat pipes 2 are distributed on both sides of the first heat sink 8 and the second heat sink 9. Multiple heat pipes 2 on the same side are spaced apart.

[0028] In this embodiment, in order to achieve a better heat dissipation effect, the number of flat fans 5 is two, and the two flat fans 5 are distributed on both sides of the LED light source module 1; the number of longitudinal air inlet fans 6 is two, and the number of longitudinal air outlet fans 7 is also two, that is, two groups of longitudinal air inlet fans 6 and longitudinal air outlet fans 7 are provided.

[0029] Preferably, the material of the above-mentioned heat sink can be drawn aluminum, which is an aluminum alloy material processed by extrusion, stretching and other processes. The main components of drawn aluminum include aluminum and other alloy elements, such as copper, manganese, magnesium, etc. Drawn aluminum has good thermal conductivity, corrosion resistance, high strength and other characteristics to improve the thermal conductivity of the heat sink; in addition, the heat sink can also be made of other metal materials with good thermal conductivity in the existing technology, and no excessive restrictions are made here.

[0030] In addition, the above-mentioned shell 4 specifically includes a top plate, a bottom plate and four side plates, so that the shell 4 forms a sealed system; preferably, the top plate, bottom plate and side plates of the shell 4 can be made of metal plates obtained by sheet metal processing technology to ensure the strength of the shell 4.

[0031] Compared with the prior art, the present invention provides an efficient heat dissipation system for an LED module, which has the following beneficial effects: the present invention absorbs the heat of the LED light source module through heat dissipation parts and heat pipes. Furthermore, the present invention is equipped with a two-way fan heat dissipation system for dissipating heat: one is a heat dissipation system in which a flat fan directly blows the heat pipe, and the other is a one-in-one-out strong convection heat dissipation system in which a longitudinal air inlet fan and a longitudinal air outlet fan directly blow the heat sink; through the above manner, the present invention realizes efficient cooling of the heat of the LED light source module in a smaller space, improves the heat dissipation efficiency of the LED light source module to better ensure its service life; in addition, the present invention is easy to assemble and facilitates subsequent maintenance.

[0032] It should be noted that the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprises a ..." does not preclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient heat dissipation system for an LED module, comprising an LED light source module, a heat sink and a heat pipe, wherein the heat sink is provided with a plurality of heat sinks, and the heat pipe is connected to the heat sink, characterized in that: Also includes: A housing, a flat fan, a longitudinal air inlet fan, and a longitudinal air outlet fan; the housing is provided with a receiving cavity inside, the heat sink and the heat pipe are both received in the receiving cavity; the LED light source module and the flat fan are spaced apart and arranged on the top outer wall of the housing; the bottom of the LED light source module is communicated with the receiving cavity; the flat fan is arranged corresponding to the heat pipe, and the flat fan is communicated with the receiving cavity; The longitudinal air inlet fan is arranged at the rear end of the shell, and the longitudinal air outlet fan is arranged at the front end of the shell. The longitudinal air inlet fan and the longitudinal air outlet fan are both located in the same longitudinal direction. The longitudinal air inlet fan and the longitudinal air outlet fan are both arranged corresponding to the heat sink and are both connected to the receiving cavity.

2. The high-efficiency heat dissipation system for LED modules according to claim 1, characterized in that: The heat sink includes a first heat sink and a second heat sink, wherein the first heat sink and the second heat sink are opposite to each other and arranged at intervals, wherein the first heat sink is arranged on the top inner wall of the shell, and the second heat sink is arranged on the bottom inner wall of the shell, and both the first heat sink and the second heat sink are stacked with multiple heat sinks at intervals.

3. The high-efficiency heat dissipation system for an LED module according to claim 2, characterized in that: A first card slot is provided at the top of the first heat sink and a second card slot is provided at the bottom of the second heat sink. The heat pipe includes an upper connecting portion, a lower connecting portion and a bent portion. The upper connecting portion is arranged in the first card slot, the lower connecting portion is arranged in the second card slot, the bent portion connects the upper connecting portion and the lower connecting portion, and the bent portion is protruding relative to the first heat sink and the second heat sink.

4. The high-efficiency heat dissipation system for an LED module according to claim 3, characterized in that: There are multiple heat pipes, and the heat pipes are distributed on both sides of the first heat sink and the second heat sink.

5. The high-efficiency heat dissipation system for LED modules according to claim 4, characterized in that: The number of the flat fans is two, and the two flat fans are distributed on both sides of the LED light source module.

6. The high-efficiency heat dissipation system for LED modules according to claim 5, characterized in that: The number of the longitudinal air inlet fans is two, and the number of the longitudinal air outlet fans is also two.

7. The efficient heat dissipation system for LED modules according to claim 1, characterized in that: The rotation speed of the longitudinal air outlet fan is greater than the rotation speed of the longitudinal air inlet fan.