Energy-saving multi-stage heating device

Abstract

An energy-saving type multistage heating device comprises a supporting frame, the supporting frame is divided into multiple layers, clamping bases are fixedly arranged at the front end and the rear end of each layer, a heating tank body is placed between the clamping bases of each layer, a water inlet pipe is arranged at the bottom of each heating tank body, and a water outlet pipe is further arranged on the upper portion of each heating tank body. A filter plate is arranged in each water outlet pipe, the water outlet pipes and the water inlet pipes of the adjacent heating tank bodies are communicated, electromagnetic valves are arranged at the joints of the water outlet pipes and the water inlet pipes, heating assemblies are further assembled on the heating tank bodies, and each heating assembly is connected with an external controller. Each heating tank body can be independently or integrally heated through the heating assembly, and it can be guaranteed that the temperature of finally output water is constant no matter which heating mode is adopted. According to the utility model, the mode of directly heating through the inner wall is avoided, the production of scale is reduced, meanwhile, during cleaning, only the heating assembly needs to be pulled away from the heating tank body, the cleaning is more convenient, and the filter plate in the water outlet pipe can prevent impurities from entering the conveying pipeline.

Description

Technical Field

[0001] The utility model relates to the field of dairy product production, in particular to an energy-saving multi-stage heating device. Background Art

[0002] In the production process of dairy products, water of different temperatures is often required to participate in temperature regulation or certain chemical reactions. The existing water heating is mainly carried out by heating the water tank, which is generally electrically heated. This heating method often produces scale on the bottom and inner wall of the water tank, and the water tank needs to be cleaned frequently. The output hot water is generally output together with scale and impurities. This heating method is not suitable for dairy product production. Secondly, the existing heating water tank loses heat quickly and cannot maintain a constant temperature for a long time. Utility Model Content

[0003] The purpose of the utility model is to reduce heat loss and always keep the production water at a constant temperature through multi-stage heating. Once the temperature drops, the next stage heating tank is automatically replenished.

[0004] The utility model adopts the following technical solutions:

[0005] An energy-saving multi-stage heating device includes a support frame, which is divided into multiple layers, and each layer has fixed seats at the front and back ends. A heating tank body is placed between the seats on each layer. A water inlet pipe is provided at the bottom of each heating tank body, and a water outlet pipe is also provided at the top of each heating tank body. Filter plates are provided inside the water outlet pipes, and the water outlet pipes of adjacent heating tank bodies are connected to the water inlet pipes, and solenoid valves are provided at the connections. The heating tank body is also equipped with a heating component, and each heating component is connected to an external controller.

[0006] Preferably, an anti-collision plate is provided inside each heating tank body, and the anti-collision plate is close to the water inlet pipe, and the inner diameter of the end surface close to the water inlet pipe gradually increases from the inside to the outside.

[0007] Preferably, the heating assembly includes a chuck, a junction box, a waterproof joint and a U-shaped electric heating tube. The chuck is fixedly connected to the front end of the heating tank body. A junction box is provided at the front end of the chuck. A waterproof joint is provided at the front end of the junction box. The waterproof joint is connected to the internal circuit board of the junction box. Several U-shaped electric heating tubes are installed on the chuck. The U-shaped electric heating tubes extend into the heating tank body, and the end of each U-shaped electric heating tube is connected to the junction box.

[0008] Preferably, the number of the U-shaped electric heating tubes is not less than four, and one of them is distributed perpendicular to the other three.

[0009] Preferably, a plurality of circular holes are provided on the chuck, and the inner walls of the circular holes are in contact with the outer wall of the U-shaped electric heating tube.

[0010] Preferably, the U-shaped electric heating tubes are connected by a fixing plate.

[0011] Preferably, a temperature detector is fixedly mounted on each heating tank body, and the end of the temperature detector extends into the heating tank body.

[0012] Principle of this utility model:

[0013] First, the production water is pumped into the heating tank from the bottom water inlet pipe through an external water pump. At the same time, the heating component at the front end of the heating tank starts working. The first heating does not need to be heated to the specified temperature, which is equivalent to preheating. It can also be heated directly to the specified temperature. Then the solenoid valve is opened to input the water to the next layer of heating tank to continue heating or maintain the heating temperature. The solenoid valve mainly controls whether to input water to the next layer of heating tank. Specifically, whether to maintain a constant temperature or to heat step by step is based on actual needs. The baffle is to protect the U-shaped electric heating tube to prevent high-pressure water from directly contacting the U-shaped electric heating tube and causing damage to the U-shaped electric heating tube. Each layer is heated relative to the first level, so that it can be heated step by step or heated at a constant temperature at multiple levels at the same time, reducing heat loss.

[0014] The beneficial effects of the present invention are:

[0015] 1. The multi-layer heating tank body provided in the present invention can heat each heating tank body individually or as a whole through the heating component. Regardless of the heating method, the temperature of the final output water can be guaranteed to be constant.

[0016] 2. The utility model avoids the method of heating directly through the inner wall, reducing the production of scale. At the same time, when cleaning, it is only necessary to pull the heating component out of the heating tank body, which makes cleaning more convenient, and the filter plate in the outlet pipe can prevent impurities from entering the delivery pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of an energy-saving multi-stage heating device;

[0018] Figure 2 It is a front structural schematic diagram of an energy-saving multi-stage heating device;

[0019] Figure 3 This is a schematic diagram of the top view of an energy-saving multi-stage heating device;

[0020] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure along line AA;

[0021] Figure 5 A three-dimensional structural diagram of the heating component;

[0022] Figure 6 for Figure 4 A schematic diagram of the enlarged structure of the middle part B;

[0023] Figure 7 This is a bottom-up structural diagram of the baffle;

[0024] In the figure: support frame 1, base 2, heating tank body 3, water inlet pipe 4, water outlet pipe 5, solenoid valve 6, heating component 7, anti-collision plate 8, chuck 70, junction box 71, waterproof joint 72, U-shaped electric heating tube 73, round hole 9, fixing plate 10 and temperature detector 11. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Example 1:

[0027] Reference Figure 1-7 , an energy-saving multi-stage heating device, including a support frame 1, the support frame 1 is divided into multiple layers, and a holder 2 is fixedly arranged at the front and rear ends of each layer, a heating tank body 3 is placed between the holders 2 on each layer, a water inlet pipe 4 is arranged at the bottom of each heating tank body 3, and a water outlet pipe 5 is also arranged on the upper part of each heating tank body 3, a filter plate is arranged in the water outlet pipe 5, which can prevent impurities from entering the conveying pipeline, and the water outlet pipes 5 of adjacent heating tank bodies 3 are connected to the water inlet pipe 4, and a solenoid valve 6 is arranged at the connection point, which controls whether water is discharged. The heating tank body 3 is also equipped with a heating component 7, and each heating component 7 is connected to an external controller.

[0028] Reference Figure 7 Each heating tank 3 is provided with an anti-collision plate 8, and the anti-collision plate 8 is close to the water inlet pipe 4, and the inner diameter of the end surface close to the water inlet pipe 4 gradually increases from the inside to the outside. The anti-collision plate 8 can change the direction of water flow and prevent high-pressure water from directly contacting the U-shaped electric heating tube 73, causing damage to the U-shaped electric heating tube 73.

[0029] Reference Figure 4 and Figure 5The heating assembly 7 includes a chuck 70, a junction box 71, a waterproof connector 72, and a U-shaped electric heating tube 73. The chuck 70 is fixedly connected to the front end of the heating tank body 3. The front end of the chuck 70 is provided with a junction box 71. The front end of the junction box 71 is provided with a waterproof connector 72. The waterproof connector 72 is connected to the circuit board inside the junction box 71. The chuck 70 is equipped with a number of U-shaped electric heating tubes 73. The U-shaped electric heating tubes 73 extend into the heating tank body 3, and the end of each U-shaped electric heating tube 73 is connected to the inside of the junction box 71. The circuit board in the junction box 71 is connected to the waterproof connector 72, directly transmitting current to the U-shaped electric heating tube 73, and the water inside the heating tank body 3 is heated by the U-shaped electric heating tube 73.

[0030] Reference Figure 5 The number of the U-shaped electric heating tubes 73 is not less than four, and one of them is vertically distributed with the other three, so that the staggered U-shaped electric heating tubes 73 can fully contact with water.

[0031] The chuck 70 is provided with a plurality of circular holes 9 , the inner walls of the circular holes 9 being in contact with the outer walls of the U-shaped electric heating tube 73 .

[0032] The U-shaped electric heating tubes 73 are connected by a fixing plate 10 , which ensures that each U-shaped electric heating tube 73 is assembled together as a whole and will not be misplaced under the action of high-pressure water flow.

[0033] A temperature detector 11 is also fixedly mounted on each heating tank 3, and the end of the temperature detector 11 extends into the heating tank 3. The temperature detector 11 mainly detects the water temperature in each heating tank 3 and transmits the water temperature information to the controller in a timely manner, so that the heating temperature and heating time of the heating assembly 7 can be controlled by the controller.

[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An energy-saving multi-stage heating device, comprising a support frame (1), characterized in that: The support frame (1) is divided into multiple layers, and a holder (2) is fixedly provided at the front and rear ends of each layer, a heating tank body (3) is placed between the holders (2) of each layer, a water inlet pipe (4) is provided at the bottom of each heating tank body (3), a water outlet pipe (5) is also provided at the top of each heating tank body (3), a filter plate is provided inside the water outlet pipe (5), and the water outlet pipes (5) of adjacent heating tank bodies (3) are connected to the water inlet pipe (4), and a solenoid valve (6) is provided at the connection point, and a heating component (7) is also provided on the heating tank body (3), and each heating component (7) is connected to an external controller.

2. The energy-saving multi-stage heating device according to claim 1, characterized in that: An anti-collision plate (8) is provided inside each heating tank body (3), and the anti-collision plate (8) is close to the water inlet pipe (4), and the inner diameter of the end surface close to the water inlet pipe (4) gradually increases from the inside to the outside.

3. The energy-saving multi-stage heating device according to claim 1, characterized in that: The heating assembly (7) comprises a chuck (70), a junction box (71), a waterproof joint (72) and a U-shaped electric heating tube (73); the chuck (70) is fixedly connected to the front end of the heating tank body (3); a junction box (71) is provided at the front end of the chuck (70); a waterproof joint (72) is provided at the front end of the junction box (71); the waterproof joint (72) is connected to the internal circuit board of the junction box (71); a plurality of U-shaped electric heating tubes (73) are mounted on the chuck (70); the U-shaped electric heating tubes (73) extend into the heating tank body (3), and the end of each U-shaped electric heating tube (73) is connected to the inside of the junction box (71).

4. The energy-saving multi-stage heating device according to claim 3, characterized in that: The number of the U-shaped electric heating tubes (73) is not less than four, and one of them is vertically distributed with the other three.

5. The energy-saving multi-stage heating device according to claim 3, characterized in that: A plurality of circular holes (9) are provided on the chuck (70), and the inner walls of the circular holes (9) are in contact with the outer wall of the U-shaped electric heating tube (73).

6. The energy-saving multi-stage heating device according to claim 3, characterized in that: The U-shaped electric heating tubes (73) are connected via a fixing plate (10).

7. The energy-saving multi-stage heating device according to claim 1, characterized in that: A temperature detector (11) is also fixedly mounted on each heating tank body (3), and the end of the temperature detector (11) extends into the heating tank body (3).

Images