Dynamic compaction angle monitoring device
By setting up structures such as sealing covers, optical glass and protective cartridges in the tamping monitoring angle device, the gas cleaning system is used to remove dust, which solves the dust pollution problem of the laser range measuring sensor, realizes the dust protection and shock absorption effect of the sensor, and improves the accuracy of data measurement.
Patent Information
- Application Number
- CN202422298397.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The strong tamp monitoring angle device is susceptible to dust pollution on the construction site, affecting the use of laser ranging sensors.
A structure including a sealing cover, optical glass and protective cartridge is designed. Combined with the installation shaft, synchronization mechanism, connecting shaft, drive disc, connecting rod, piston, air cylinder and one-way valve, the piston is rotated and driven to reciprocate in the air cylinder, thereby realizing gas injection and blowing out, cleaning the surface of the optical glass, and preventing dust from adhesion.
Effectively prevent dust pollution from laser ranging sensors, maintain the cleanliness and stability of the sensors, and improve the accuracy of data measurement.
Smart Images

Figure CN223283616U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering machinery, in particular to a dynamic compaction angle monitoring device. Background Art
[0002] Dynamic compaction primarily utilizes the impact and vibration of a rammer to complete the work. Rammers can be categorized as fire-powered, frog-type, and rapid-impact rammers. Dynamic compaction machines are a key type of compaction machinery in the construction industry, widely used in foundation treatment applications such as mountain blasting and silt filling, land reclamation, mountain backfilling, and airport construction. To improve data measurement accuracy, dynamic compaction machines are typically equipped with laser rangefinders above the rammers for data monitoring.
[0003] Currently, dynamic compaction angle monitoring devices are generally directly exposed to the outside during use. Due to the dust in the construction site, it is easy to cause dust pollution to the laser ranging sensor, affecting its use. Based on this, we propose an improved dynamic compaction angle monitoring device. Utility Model Content
[0004] The main purpose of the utility model is to provide a dynamic compaction monitoring angle device, which can effectively solve the technical problem in the background technology that the dynamic compaction monitoring angle device is directly exposed to the outside and easily adheres to dust on the construction site when in use.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A device for monitoring the angle of dynamic compaction, comprising an engineering vehicle, a tilting frame rotatably arranged on the engineering vehicle, a mounting shaft rotatably mounted on the top of the tilting frame, a guide wheel fixedly sleeved on the outer wall of the mounting shaft, a lifting rope passing around the outer wall of the upper end of the guide wheel, and a rammer fixedly connected to the lower end of the lifting rope, wherein one side of the tilting frame is fixedly connected to a mounting frame, a gas cylinder is arranged at the rear of the mounting frame, the lower end of the gas cylinder is fixedly connected to an air outlet pipe, a protective tube is fixedly connected to the mounting frame, a laser ranging sensor is arranged in the protective tube, a sealing cover is threadedly connected to the lower end of the protective tube, an optical glass is fixedly arranged in the middle of the sealing cover, and the air outlet of the air outlet pipe is arranged toward the optical glass.
[0007] As a further solution of the present invention, a support ring is fixedly provided on the upper end of the sealing cover, a rubber shock-absorbing block is fixedly connected to the lower end surface of the top plate of the protective tube, and the laser ranging sensor is arranged between the rubber shock-absorbing block and the support ring.
[0008] As a further solution of the present invention, a connecting shaft is rotatably provided on the lower end surface of the mounting frame, the rear end of the connecting shaft is fixedly connected to a driving disk, one side of the outer wall of the driving disk is rotatably connected to connecting rod 1, the other end of connecting rod 1 is rotatably connected to connecting rod 2, the other end of connecting rod 2 is fixedly connected to a piston, and the piston is movably sleeved in the air cylinder.
[0009] As a further solution of the present invention, the front ends of the mounting shaft and the connecting shaft are sleeved with a synchronization mechanism, and the synchronization mechanism includes two synchronization wheels and a synchronization belt sleeved on the outer walls of the two synchronization wheels. The synchronization belt is engaged with the two synchronization wheels, and the two synchronization wheels are fixedly sleeved on the outer walls of the mounting shaft and the connecting shaft respectively.
[0010] As a further solution of the present invention, the air cylinder and the air outlet pipe are both rotatably connected with a one-way valve, and the one-way valve on the air cylinder is arranged at a position on the side of the air outlet pipe away from the piston.
[0011] As a further solution of the present invention, the air cylinder is fixedly connected to the rear end of the mounting frame through a metal plate, and the connecting shaft is rotatably connected to the lower end of the mounting frame through the metal plate.
[0012] As a further solution of the present invention, the inner diameter of the support ring is larger than the outer diameter of the optical glass, and the optical glass is made of one of fused quartz and sapphire.
[0013] The beneficial effects of the utility model are as follows:
[0014] By providing a sealing cover, optical glass and protective tube structure, dust protection for the laser distance measuring sensor is achieved. At the same time, in conjunction with the provided mounting shaft, synchronization mechanism, connecting shaft, drive plate, connecting rod 1, connecting rod 2, piston, air cylinder, air outlet pipe and one-way valve, the guide wheel can be rotated during the rammer lifting and lowering process to control the reciprocating motion of the piston in the air cylinder, thereby cooperating with the one-way valve to achieve the function of reciprocating air extraction from the outside of the air cylinder and blowing it out through the air outlet pipe, thereby cleaning the surface of the optical glass and preventing the optical glass surface from being contaminated and affecting the use of the laser distance measuring sensor;
[0015] By arranging a rubber shock-absorbing block at the lower end of the top plate of the protective tube, shock absorption and buffering of the laser ranging sensor installed inside is achieved, thereby improving the stability of the laser ranging sensor during the operation of the rammer, which is practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a dynamic compaction angle monitoring device of the utility model;
[0017] Figure 2 This is a schematic diagram of the front side partial structure of a dynamic compaction angle monitoring device of the present invention;
[0018] Figure 3 This is a schematic diagram of the rear side partial structure of a dynamic compaction angle monitoring device of the present utility model;
[0019] Figure 4 This is a schematic diagram of the internal structure of a protective tube of a dynamic compaction angle monitoring device of the present utility model;
[0020] Figure 5 This is a schematic diagram of the internal structure of the air cylinder of a dynamic compaction angle monitoring device of the utility model.
[0021] In the figure: 1. Engineering vehicle; 2. Tilt frame; 3. Lifting rope; 4. Rammer; 5. Mounting shaft; 6. Guide wheel; 7. Mounting frame; 8. Protective tube; 9. Laser ranging sensor; 10. Rubber shock absorber; 11. Sealing cover; 12. Optical glass; 13. Support ring; 14. Connecting shaft; 15. Synchronizing mechanism; 16. Drive plate; 17. Connecting rod 1; 18. Connecting rod 2; 19. Piston; 20. Air cylinder; 21. Exhaust pipe; 22. One-way valve. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1-5 As shown, a dynamic compaction angle monitoring device includes an engineering vehicle 1, a tilting frame 2 rotatably set on the engineering vehicle 1, a mounting shaft 5 rotatably installed at the top of the tilting frame 2, a guide wheel 6 fixedly sleeved on the outer wall of the mounting shaft 5, a lifting rope 3 passing around the outer wall of the upper end of the guide wheel 6 and a rammer 4 fixedly connected to the lower end of the lifting rope 3, a mounting frame 7 is fixedly connected to one side of the tilting frame 2, an air cylinder 20 is arranged at the rear of the mounting frame 7, an air outlet pipe 21 is fixedly connected to the lower end of the air cylinder 20, a protective tube 8 is fixedly connected to the mounting frame 7, a laser ranging sensor 9 is arranged in the protective tube 8, a sealing cover 11 is threadedly connected to the lower end of the protective tube 8, an optical glass 12 is fixedly arranged in the middle of the sealing cover 11, and the air outlet of the air outlet pipe 21 is arranged toward the optical glass 12.
[0024] In this embodiment, a support ring 13 is fixedly provided on the upper end of the sealing cover 11, a rubber shock-absorbing block 10 is fixedly connected to the lower end surface of the top plate of the protective tube 8, and the laser ranging sensor 9 is arranged between the rubber shock-absorbing block 10 and the support ring 13. The rubber shock-absorbing block 10 realizes the shock-absorbing and buffering function of the laser ranging sensor 9, thereby improving its stability during use.
[0025] In this embodiment, a connecting shaft 14 is rotatably provided on the lower end surface of the mounting frame 7, and a driving disk 16 is fixedly connected to the rear end of the connecting shaft 14. A connecting rod 17 is rotatably connected to one side of the outer wall of the driving disk 16, and a connecting rod 17 is rotatably connected to the other end of the connecting rod 17. A connecting rod 2 18 is rotatably connected to the other end of the connecting rod 18. A piston 19 is fixedly connected to the other end of the connecting rod 2 18. The piston 19 is movably sleeved in the air cylinder 20, and is driven to reciprocate in the air cylinder 20 by the rotation of the driving disk 16 and the connection between the connecting rod 17 and the connecting rod 2 18.
[0026] In this embodiment, the front ends of the mounting shaft 5 and the connecting shaft 14 are sleeved with a synchronization mechanism 15. The synchronization mechanism 15 includes two synchronization wheels and a synchronization belt sleeved on the outer walls of the two synchronization wheels. The synchronization belt is engaged with the two synchronization wheels. The two synchronization wheels are fixedly sleeved on the outer walls of the mounting shaft 5 and the connecting shaft 14 respectively. By synchronously driving the two synchronization wheels to rotate at the same time, the connecting shaft 14 can be driven to rotate when the mounting shaft 5 rotates.
[0027] In this embodiment, a one-way valve 22 is rotatably connected to the air cylinder 20 and the air outlet pipe 21. The one-way valve 22 on the air cylinder 20 is set at a position on the side of the air outlet pipe 21 away from the piston 19. The one-way valve 22 on the air cylinder 20 is used for air intake, and the one-way valve 22 on the air outlet pipe 21 is used for air discharge.
[0028] In this embodiment, the air cylinder 20 is fixedly connected to the rear end of the mounting frame 7 through a metal plate, and the connecting shaft 14 is rotatably connected to the lower end of the mounting frame 7 through the metal plate.
[0029] In this embodiment, the inner diameter of the support ring 13 is larger than the outer diameter of the optical glass 12 to prevent the support ring 13 from blocking the optical glass 12. The optical glass 12 is made of one of fused quartz or sapphire.
[0030] It should be noted that the present invention is a device for monitoring the angle of ramming. When in use, the laser distance sensor 9 is protected from dust by the optical glass 12. At the same time, when the rammer 4 is being lifted or lowered, the lifting rope 3 will drive the guide wheel 6 to rotate, thereby driving the mounting shaft 5 to rotate, thereby enabling the synchronous rotation of the connecting shaft 14 to be achieved through the synchronization mechanism 15, thereby driving the driving disk 16 to rotate, and then driving the piston 19 to reciprocate in the air cylinder 20 through the cooperation of the connecting rod 17 and the connecting rod 2 18, and then, with the cooperation of the two one-way valves 22, the function of reciprocatingly drawing the external air flow into the air cylinder 20 and then blowing it out through the air outlet pipe 21 is achieved. The blown gas passes over the lower end surface of the optical glass 12, removes the dust adhering to its surface, improves the cleanliness, and avoids affecting the use of the laser distance sensor 9. At the same time, the rubber shock-absorbing block 10 provided can provide shock absorption and buffering for the use of the laser distance sensor 9, thereby improving its stability during use.
[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A dynamic tamping angle monitoring device, comprising an engineering vehicle (1), a tilting frame (2) rotatably mounted on the engineering vehicle (1), a mounting shaft (5) rotatably mounted on the top of the tilting frame (2), a guide wheel (6) fixedly sleeved on the outer wall of the mounting shaft (5), a suspension rope (3) passing around the outer wall of the upper end of the guide wheel (6), and a tamping hammer (4) fixedly connected to the lower end of the suspension rope (3), characterized in that: One side of the tilting frame (2) is fixedly connected to a mounting frame (7), an air cylinder (20) is arranged behind the mounting frame (7), an air outlet pipe (21) is fixedly connected to the lower end of the air cylinder (20), a protective cylinder (8) is fixedly connected to the mounting frame (7), a laser distance sensor (9) is arranged in the protective cylinder (8), a sealing cover (11) is threadedly connected to the lower end of the protective cylinder (8), an optical glass (12) is fixedly arranged in the middle of the sealing cover (11), and the air outlet of the air outlet pipe (21) is arranged toward the optical glass (12).
2. The dynamic compaction angle monitoring device according to claim 1, characterized in that: A support ring (13) is fixedly provided on the upper end of the sealing cover (11), a rubber shock-absorbing block (10) is fixedly connected to the lower end surface of the top plate of the protective cylinder (8), and the laser distance sensor (9) is arranged between the rubber shock-absorbing block (10) and the support ring (13).
3. The dynamic compaction angle monitoring device according to claim 1, characterized in that: The lower end surface of the mounting frame (7) is rotatably provided with a connecting shaft (14), the rear end of the connecting shaft (14) is fixedly connected to a driving disk (16), one side of the outer wall of the driving disk (16) is rotatably connected to a connecting rod 1 (17), the other end of the connecting rod 1 (17) is rotatably connected to a connecting rod 2 (18), the other end of the connecting rod 2 (18) is fixedly connected to a piston (19), and the piston (19) is movably sleeved in an air cylinder (20).
4. The dynamic compaction angle monitoring device according to claim 3, characterized in that: The front ends of the installation shaft (5) and the connecting shaft (14) are sleeved with a synchronization mechanism (15), and the synchronization mechanism (15) includes two synchronization wheels and a synchronization belt sleeved on the outer walls of the two synchronization wheels, and the synchronization belt is engaged with the two synchronization wheels, and the two synchronization wheels are fixedly sleeved on the outer walls of the installation shaft (5) and the connecting shaft (14), respectively.
5. The dynamic compaction angle monitoring device according to claim 1, characterized in that: The air cylinder (20) and the air outlet pipe (21) are both rotatably connected with a one-way valve (22). The one-way valve (22) on the air cylinder (20) is arranged at a position on the side of the air outlet pipe (21) away from the piston (19).
6. The dynamic compaction angle monitoring device according to claim 3, characterized in that: The air cylinder (20) is fixedly connected to the rear end of the mounting frame (7) via a metal plate, and the connecting shaft (14) is rotatably connected to the lower end of the mounting frame (7) via the metal plate.
7. The dynamic compaction angle monitoring device according to claim 2, characterized in that: The inner diameter of the support ring (13) is greater than the outer diameter of the optical glass (12), and the optical glass (12) is made of one of fused quartz and sapphire.