Reset type signal detection communication system

By designing a reset signal detection communication system, and automatically controlling the sensor reset using microcontroller and transistor switches, the problem of waste of manpower after sensor failure is solved, the automatic handling of sensor failure is realized, and the production efficiency is improved.

CN223284664UActive Publication Date: 2025-08-29WUXI KEEN TECH CO LTD
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Patent Information

Application Number
CN202422488655.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-29
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

After the existing industrial sensor fails, it needs to be manually reset and restarted, which wastes manpower.

Method used

A reset signal detection communication system is designed, and the reset of temperature, humidity and flow sensors is automatically controlled by microcontroller and transistor switches, and the signal is processed through the microcontroller and automatically reset the sensor in case of a fault.

Benefits of technology

It realizes automatic reset of sensor failures, saves manpower and improves production efficiency.

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Patent Text Reader

Abstract

The utility model provides a reset type signal detection communication system, comprising a microcontroller electrically connected with a signal detection module and used for processing analog signals collected by the signal detection module; the signal detection module is electrically connected with the power supply module; according to the utility model, analog signals are converted into digital signals through the microcontroller, and the digital signals are converted into analog signals through the microcontroller; the signal detection module collects analog signals of temperature, humidity and flow velocity; the microcontroller can compare data, when the detected data value is a null value within a certain time, it is indicated that the signal detection module breaks down, the microcontroller sends a control signal to control the transistor switch to be turned on and turned off, and the transistor switch controls the temperature sensor, the humidity sensor and the flow sensor to be turned off and restarted. Therefore, the signal detection module is reset, certain faults are automatically eliminated, and manpower is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of signal detection, in particular to a reset type signal detection communication system. Background Art

[0002] In industrial production, it is necessary to monitor the environment, humidity, liquid flow, etc., and collect and analyze these data through big data to ensure normal production. Various sensors are often required in the monitoring process, among which temperature sensors, humidity sensors and flow sensors are three common sensor types.

[0003] Generally, when a temperature sensor, humidity sensor, or flow sensor fails, the staff will first reset and restart it to eliminate some of the faults. However, this reset and restart process is a waste of manpower. Utility Model Content

[0004] The purpose of the present invention is to provide a reset signal detection communication system to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A reset signal detection communication system, comprising:

[0007] a microcontroller, the microcontroller being electrically connected to the signal detection module and configured to process the analog signal collected by the signal detection module;

[0008] A signal detection module, electrically connected to the power module, for collecting analog signals of temperature, humidity, and flow rate;

[0009] a power supply module, the power supply module being electrically connected to the transistor switch and configured to supply power to the signal detection module;

[0010] A transistor switch, the transistor switch being electrically connected to the microcontroller and configured to control the signal detection module to reset and restart;

[0011] The communication module is electrically connected to the microcontroller and is used to send wireless signals to the terminal receiving device.

[0012] In one embodiment, the signal detection module includes a temperature sensor, a humidity sensor, and a flow sensor connected in parallel, which are used to detect temperature analog signals, humidity analog signals, and flow rate analog signals, respectively.

[0013] In one embodiment, the transistor switch is connected in series with the temperature sensor, the humidity sensor, and the flow sensor, respectively, and is used to control the temperature sensor, the humidity sensor, and the flow sensor to reset and restart.

[0014] In one embodiment, the communication module adopts an RS485 wireless communication module for transmitting wireless signals to a terminal receiving device.

[0015] In one embodiment, an alarm module is further included. The alarm module is electrically connected to the microcontroller and is used to alert staff. The alarm module includes a buzzer and an LED alarm light connected in series, which are used to alert staff through sound and light respectively.

[0016] In one embodiment, an SD storage module is further included, and the SD storage module is used to store the digital signal processed by the microcontroller.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The utility model converts analog signals into digital signals and digital signals into analog signals through a microcontroller, and a signal detection module collects analog signals of temperature, humidity and flow rate; the microcontroller can compare and process the data, and when the detected data value is a null value within a certain period of time, it indicates that a fault occurs in the signal detection module, and the microcontroller sends a control signal to control the opening and closing of the transistor switch, and the transistor switch controls the temperature sensor, the humidity sensor and the flow sensor to disconnect and restart, thereby resetting the signal detection module, automatically eliminating certain faults and saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a module diagram of the utility model;

[0020] Figure 2 This is a module diagram of the signal detection module of the present utility model;

[0021] Figure 3 This is a module diagram of the alarm module of the utility model.

[0022] In the figure: 10, microcontroller; 20, signal detection module; 30, power module; 40, transistor switch; communication module; 60, SD storage module; 70, alarm module; 21, temperature sensor; 22, humidity sensor; 23, flow sensor; 71, buzzer; 72, LED alarm light. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example:

[0025] See also Figures 1 to 3 , the utility model provides a technical solution:

[0026] A reset signal detection communication system, comprising:

[0027] The microcontroller 10 is electrically connected to the signal detection module 20 and is used to process the analog signal collected by the signal detection module 20; the model of the microcontroller 10 is an STM32F4 single-chip microcomputer, with a built-in A / D converter and a D / A converter, which are respectively used to convert analog signals into digital signals and convert digital signals into analog signals. The signal detection module 20 is electrically connected to the power supply module 30 and is used to collect analog signals of temperature, humidity, and flow rate; the microcontroller 10 can compare and process the data. After setting the threshold, the microcontroller 10 can convert the collected analog signal into a digital signal and compare it with the threshold. When the detected data value is a null value within a certain period of time, it indicates that the signal detection module 20 has a fault. The microcontroller 10 sends a control signal to control the transistor switch 40 to open and close. The transistor switch 40 controls the temperature sensor 21, the humidity sensor 22, and the flow sensor 23 to disconnect and restart, thereby resetting the signal detection module 20, automatically eliminating certain faults, and saving manpower.

[0028] Temperature sensor 21, humidity sensor 22, and flow sensor 23 are all semiconductor sensors with high sensitivity and accuracy. The relevant values ​​collected by temperature sensor 21, humidity sensor 22, and flow sensor 23 are transmitted to a terminal receiving device via microcontroller 10 and communication module 50. The terminal receiving device is equipped with a CMS management system and an HMI human-computer interface window, respectively used for data classification and management and to assist in manual review of relevant data.

[0029] In order to ensure the normal operation of the present invention, the microcontroller 10, the communication module 50, and the alarm module 70 are powered by another set of power supplies.

[0030] The power module 30 is electrically connected to the transistor switch 40 and is used to supply power to the signal detection module 20. The power module 30 uses a battery. The power module 30, the transistor switch 40, and the signal detection module 20 are connected in series. When the transistor switch 40 is turned on and off, the signal detection module 20 is reset.

[0031] The transistor switch 40 is electrically connected to the microcontroller 10 and is used to control the reset and restart of the signal detection module 20. The model of the transistor switch 40 is TIP111. The microcontroller 10 controls the base current by controlling the current between the collector and emitter of the transistor switch 40 through the control signal. When the base current is large enough, the transistor enters a saturation state, which is equivalent to a closed switch. When the base current is zero, the transistor is cut off, which is equivalent to an open switch, achieving reset and high stability.

[0032] The communication module 50 is electrically connected to the microcontroller 10 and is used to send wireless signals to a terminal receiving device.

[0033] Furthermore, the signal detection module 20 includes a temperature sensor 21, a humidity sensor 22, and a flow sensor 23 connected in parallel, which are used to detect temperature analog signals, humidity analog signals, and flow rate analog signals, respectively. The temperature sensor 21 uses a WZPT-035 temperature sensor to monitor the ambient temperature and send an analog signal to the microcontroller 10. The humidity sensor 22 is AHT20DFN6, and the flow sensor 23 is S201B.

[0034] Furthermore, the communication module adopts an RS485 wireless communication module for transmitting wireless signals to a terminal receiving device. The RS485 wireless communication module can wirelessly transmit the digital signal data processed by the microprocessor 10 to a portable terminal receiving device of a nearby staff member, thereby facilitating the staff member to view monitoring data and alarm information.

[0035] Furthermore, it also includes an alarm module 70, which is electrically connected to the microcontroller 10 and is used to alarm the staff. The alarm module 70 includes a buzzer 71 and an LED alarm light 72 connected in series, which are used to alert the staff through sound and light respectively. When the temperature data, humidity data, and flow rate data exceed the threshold, the alarm module 70 works and emits an audible and visual alarm to alert the staff that an abnormality has occurred in the area to be detected.

[0036] Furthermore, the system further includes an SD storage module 60 for storing digital signals processed by the microcontroller, and can store temperature data, humidity data, and flow rate data.

[0037] The working principle of the present invention is as follows: the microcontroller 10 converts analog signals into digital signals and converts digital signals into analog signals, and the signal detection module 20 collects analog signals of temperature, humidity and flow rate; the microcontroller 10 can compare and process the data. After setting the threshold, the microcontroller 10 can convert the collected analog signals into digital signals and compare them with the threshold. When the detected data value is null within a certain period of time, it indicates that the signal detection module 20 has a fault. The microcontroller 10 sends a control signal to control the transistor switch 40 to open and close. The transistor switch 40 controls the temperature sensor 21, the humidity sensor 22 and the flow sensor 23 to disconnect and restart, thereby resetting the signal detection module 20, automatically eliminating certain faults and saving manpower.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reset signal detection communication system, characterized in that: include: A microcontroller (10), the microcontroller (10) being electrically connected to the signal detection module (20) and configured to process the analog signal collected by the signal detection module (20); A signal detection module (20), the signal detection module (20) being electrically connected to the power supply module (30) and used for collecting analog signals of temperature, humidity, and flow rate; a power supply module (30), the power supply module (30) being electrically connected to the transistor switch (40) and being used to supply power to the signal detection module (20); A transistor switch (40), the transistor switch (40) being electrically connected to the microcontroller (10) and used to control the signal detection module (20) to reset and restart; A communication module (50) is electrically connected to the microcontroller (10) and is used to send wireless signals to a terminal receiving device.

2. A reset-type signal detection communication system according to claim 1, characterized in that: The signal detection module (20) comprises a temperature sensor (21), a humidity sensor (22), and a flow sensor (23) connected in parallel, and is used to detect a temperature analog signal, a humidity analog signal, and a flow rate analog signal, respectively.

3. The reset signal detection communication system according to claim 2, characterized in that: The transistor switch (40) is respectively connected in series with the temperature sensor (21), the humidity sensor (22), and the flow sensor (23), and is used to control the temperature sensor (21), the humidity sensor (22), and the flow sensor (23) to reset and restart.

4. The reset signal detection communication system according to claim 1, wherein: The communication module (50) adopts an RS485 wireless communication module for transmitting wireless signals to a terminal receiving device.

5. The reset signal detection communication system according to claim 1, characterized in that: The device also includes an alarm module (70), which is electrically connected to the microcontroller (10) and is used to alarm staff. The alarm module (70) includes a buzzer (71) and an LED alarm light (72) connected in series, which are used to alert staff through sound and light respectively.

6. The reset signal detection communication system according to claim 1, characterized in that: It also includes an SD storage module (60), which is used to store digital signals processed by the microcontroller.