Welding connection line assembly manufacturing tool

Abstract

The utility model discloses a welding connection line assembly manufacturing tool which comprises an extension rack, a machine head workbench arranged at one end of the extension rack in the length direction, a supporting plate arranged on the extension rack in the length direction, a traction gear motor arranged on the side edge, away from the machine head workbench, of the supporting plate, and a traction wire shaft connected with an output shaft of the traction gear motor. A traction wire shaft is arranged on the machine head workbench, a traction flexible rope is wound on the traction wire shaft, a wire arranging pulley is arranged on the machine head workbench, a gear assembly is arranged on the side edge, away from the machine head workbench, of the wire arranging pulley, a quick pressing clamp is arranged on the side edge, close to the machine head workbench, of the supporting plate, a hand-cranking wire pipe frame is arranged on the side edge of the machine head workbench, and a rope guide pipe is wound on the hand-cranking wire pipe frame. The utility model has the beneficial effects that the arrangement of welding pipelines before penetration is realized, the threading smoothness of a welding wiring assembly is ensured, and the manufacturing quality of the welding wiring assembly is ensured; by means of the manufacturing tool, threading of the ultra-long welding pipeline can be effectively improved, and the manufacturing efficiency and the qualified rate of the ultra-long welding line assembly are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of welding tooling, in particular to a tooling for manufacturing a welding line assembly. Background Art

[0002] Various cable and pipe fittings used in welding equipment, such as power cables, control signal lines, and various cooling pipes, are all very important welding components. These welding pipelines need to be assembled together and inserted into protective hoses to form an assembly component to keep the welding site clean and tidy, thereby ensuring the stability of the pipeline welding process and the safety of welding equipment and personnel.

[0003] The difficulty of creating a welding cable assembly is directly proportional to its length. The cables used for welding are inherently weak, and manually threading cables longer than 5 meters through protective hoses is difficult and inefficient, necessitating the use of tooling equipment to assist with threading. Utility Model Content

[0004] The purpose of the present invention is to provide a welding line assembly manufacturing tool to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding connection assembly manufacturing tool, comprising an extension stand, a machine head workbench is provided at one end along the length direction of the extension stand, a support plate is provided on the extension stand along its length direction, a traction reduction motor is provided on the side of the support plate away from the machine head workbench, the output shaft of the traction reduction motor is connected to a traction bobbin, a traction flexible rope is wound on the traction bobbin, a wire arrangement pulley is provided on the machine head workbench, a gear assembly is provided on the side of the wire arrangement pulley away from the machine head workbench, a quick pressing clamp is provided on the side of the support plate close to the machine head workbench, a hand-cranked wire tube rack is provided on the side of the machine head workbench, and a rope guide tube is coiled on the hand-cranked wire tube rack.

[0006] Further preferably, the shift assembly includes a crossbeam fixed on the machine head workbench, the crossbeam is provided with a plurality of sliders, each of the sliders is provided with a shift pin, the shift pins are installed and the position is adjusted by the sliders, the welding pipelines are limited and positioned by the shift pins, and the welding pipelines are combed.

[0007] Further preferably, the crossbeam is a profile of a rectangular structure, and limiting slide grooves are provided on its four surfaces. The plurality of sliders are slidably arranged in the limiting slide grooves located above the crossbeam to achieve limited installation of the sliders.

[0008] Further preferably, the cable arrangement pulley is provided with a plurality of cable arrangement grooves arranged side by side along its circumferential direction to realize combing and arranging of the welding pipelines.

[0009] Further preferably, a positioning plate is provided on the head workbench, and the positioning plate is arranged on the side of the wire arrangement pulley close to the quick pressing clamp. A plurality of positioning holes are provided on the positioning plate, and the positioning holes are circular holes. The plurality of circular positioning holes are used to realize the passage and positioning of multiple welding pipelines, thereby ensuring that the welding pipelines will not be confused and the threading quality of the welding connection assembly is guaranteed.

[0010] Further preferably, a first protection frame is provided on the side of the quick pressing pliers away from the support plate, and a second protection frame is provided on the side of the quick pressing pliers close to the support plate, so as to achieve the limitation and protection of the welding pipeline.

[0011] Further preferably, the number of the support plates is at least one, so as to realize continuous feeding of the protective hose; the support plates are provided with limiting brackets, which are semicircular grooves, so as to facilitate the placement and limiting of the protective hose.

[0012] Further preferably, there are multiple extension racks, and the multiple extension racks are arranged in sequence along their length direction. Two adjacent extension racks are connected by a connecting plate, and the connection between the two adjacent extension racks is achieved through the connecting plate. The production of an ultra-long welding line assembly is achieved through multiple extension racks.

[0013] Beneficial effects: The welding line assembly manufacturing tool disclosed by the utility model can realize the combing and arranging of the welding pipeline before the pipe is inserted through the wire pulling pulley, the gear assembly and the positioning plate, which can prevent the welding pipeline from being entangled, ensure the smooth threading of the welding line assembly, and ensure the manufacturing quality of the welding line assembly; the rope guide tube is inserted into the protective hose through the hand-cranked pipe winding rack, the traction rope can be pulled into the protective hose, and the traction reduction motor can be used to pull the traction rope to pull the welding pipeline into the protective hose, thereby realizing the pipe insertion action of the welding pipeline; the manufacturing tool is an auxiliary tool for threading the welding pipeline, which is simple and practical, can effectively improve the threading of extra-long welding pipelines, and improve the manufacturing efficiency and pass rate of extra-long welding line assemblies. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the axial structure of the welding line assembly manufacturing tooling disclosed in an embodiment of the present utility model;

[0015] Figure 2 This is a schematic diagram of the main structure of the hand-free pipe winding rack for manufacturing the welding line assembly disclosed in an embodiment of the present utility model;

[0016] Figure 3 for Figure 1 Schematic diagram of the enlarged structure at A in the middle;

[0017] Figure 4 This is a structural diagram of a cable traversing pulley disclosed in an embodiment of the present utility model;

[0018] Figure 5 This is a structural diagram of the gear assembly disclosed in an embodiment of the present utility model;

[0019] Figure 6 This is a structural schematic diagram of the positioning plate disclosed in an embodiment of the present utility model.

[0020] Figure markings: 1-extension stand, 2-machine head workbench, 3-support plate, 31-limiting bracket, 4-traction reduction motor, 5-cable pulley, 51-cable trough, 6-gear assembly, 61-crossbeam, 611-limiting slide, 62-slider, 63-gear pin, 7-quick pressing clamp, 8-positioning plate, 81-positioning hole, 9-first protective frame, 10-second protective frame, 20-connecting plate, 30-hand-cranked pipe winding rack. DETAILED DESCRIPTION

[0021] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0022] like Figure 1-6As shown, a welding line assembly manufacturing tool can be used to insert the welding pipeline into the protective hose to realize the manufacturing of the welding line assembly. The manufacturing tool includes an extension stand 1, a machine head workbench 2 is provided at one end along the length direction of the extension stand 1, a support plate 3 is provided on the extension stand 1 along its length direction, a traction reduction motor 4 is provided on the side of the support plate 3 away from the machine head workbench 2, the output shaft of the traction reduction motor 4 is connected to a traction bobbin, a traction flexible rope is wound on the traction bobbin, a wire arrangement pulley 5 is provided on the machine head workbench 2, a gear assembly 6 is provided on the side of the wire arrangement pulley 5 away from the machine head workbench 2, a quick pressing clamp 7 is provided on the side of the support plate 3 close to the machine head workbench 2, a hand-cranked wire pipe rack 30 is provided on the side of the machine head workbench 2, and a rope guide tube is coiled on the hand-cranked wire pipe rack 30. Among them, the extension stand 1 is used for the installation of the machine head workbench 2, the support plate 3, the traction reduction motor 4 and the quick pressing clamp 7. The support plate 3 is used to support and limit the protective hose of the welding connection assembly, so as to facilitate the passage of the rope tube, the traction flexible rope and the welding pipeline during threading; the traction reduction motor 4 is used to pull the traction flexible rope to pass the welding pipeline connected to the traction flexible rope through the protective hose to complete the threading of the welding connection assembly; the wire arrangement pulley 5 is used to comb and arrange the welding pipeline to prevent the welding pipeline from crossing and entanglement; the gear assembly 6 is used to cooperate with the wire arrangement pulley 5 to separate different welding pipelines, which can It can ensure the smooth threading of the welding pipeline, the smooth production of the welding connection assembly, and the quality of the welding connection assembly; the quick pressing clamp 7 is used to fix the end of the welding pipeline, so as to facilitate the orderly and smooth threading operation; the traction reduction motor 4 can drive the traction spool to rotate, and the traction rope wrapped on the traction spool is rolled up, and the connected welding pipeline is pulled from the left end to the right end of the protective hose by the traction rope to complete the threading of the welding pipeline; the hand-cranked wire pipe rack 30 is used to insert the rope guide tube into the right end of the protective hose, and then pull the traction rope from the right end to the left end of the protective hose.

[0023] In the present application, the shift assembly 6 includes a crossbeam 61 fixed to the machine head workbench 2, with a plurality of sliders 62 provided on the crossbeam 61, and a shift pin 63 provided on each slider 62. The crossbeam 61 is used to install the sliders 62 on the machine head workbench 2, and is arranged front and back. The crossbeam 61 is a rectangular parallelepiped profile with limiting slide grooves 611 provided on all four sides. The sliders 62 are slidably arranged in the limiting slide grooves 611 located above the crossbeam 61, so that the sliders 62 can move along the limiting slide grooves 611 to adjust the position of the sliders 62, thereby facilitating the position adjustment of the shift pins 63, that is, the spacing between two adjacent shift pins 63 can be adjusted to facilitate the passage of welding pipelines of different thicknesses.

[0024] In the present application, a plurality of lateral cable grooves 51 are provided along the circumference of the cable pulley 5 to separate different welding pipelines and achieve the arrangement of the welding pipelines. The plurality of cable grooves 51 corresponds to the spacing between the plurality of shifting pins 63, that is, the spacing between two adjacent shifting pins 63 corresponds to one cable groove 51, and the spacing between the corresponding shifting pins 63 and the cable grooves 51 allows one welding pipeline to pass through. The spacing between the plurality of cable grooves 51 and the plurality of shifting pins 63 corresponds to the spacing between the plurality of welding pipelines, thereby achieving the arrangement of the welding pipelines. The coordination between the shifting pins 63 and the cable pulley 5 can effectively prevent the confusion of the welding pipelines.

[0025] In this application, a positioning plate 8 is provided on the head workbench 2, and multiple welding pipelines can be positioned through the positioning plate 8. The positioning holes 81 of the multiple circular holes on the positioning plate 8 can realize the precise positioning and gathering of the welding pipelines, making it convenient for the quick pressing clamp 7 to fix the welding pipelines and insert the welding pipelines into the protective hose.

[0026] In the present application, a first protective frame 9 is provided on the side of the quick pressing clamp 7 away from the support plate 3, and a second protective frame 10 is provided on the side of the quick pressing clamp 7 close to the support plate 3. The first protective frame 9 and the second protective frame 10 are used to protect the welding pipeline during the pipeline process, and at the same time play a limiting role to ensure that the welding pipeline is threaded within a specific range.

[0027] In this application, there is at least one support plate 3, which facilitates the lifting and placement of multiple protective hoses, facilitates the continuous loading of protective hoses, and enables the continuous production of welding connection assemblies, which can effectively improve the production efficiency of welding connection assemblies. Support plate 3 is provided with a limiting bracket 31, which is a semicircular groove to achieve the placement and positioning of the circular protective hose.

[0028] In the present application, there are multiple extension stands 1, and the multiple extension stands 1 are arranged in sequence along their length direction, and two adjacent extension stands 1 are connected by a connecting plate 20. First, it is convenient for the processing and production of the extension stands 1. At the same time, the splicing of multiple extension stands 1 can realize the production of welding connection assemblies with ultra-long lengths; the production tooling of the present application can realize the production of welding connection assemblies with a length of more than 5 meters, and is also suitable for the production of pipe threading of various pipelines.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A welding line assembly manufacturing tool, comprising an expansion stand (1), characterized in that: A machine head workbench (2) is provided along one end of the extension stand (1) in the longitudinal direction thereof, a support plate (3) is provided on the extension stand (1) in the longitudinal direction thereof, a traction reduction motor (4) is provided on the side of the support plate (3) away from the machine head workbench (2), an output shaft of the traction reduction motor (4) is connected to a traction bobbin, a traction soft rope is wound on the traction bobbin, a wire arrangement pulley (5) is provided on the machine head workbench (2), a gear assembly (6) is provided on the side of the wire arrangement pulley (5) away from the machine head workbench (2), a quick pressing clamp (7) is provided on the side of the support plate (3) close to the machine head workbench (2), a hand-cranked wire tube rack (30) is provided on the side of the machine head workbench (2), and a rope guide tube is wound on the hand-cranked wire tube rack (30).

2. The welding line assembly manufacturing tool according to claim 1, characterized in that: The shift assembly (6) comprises a crossbeam (61) fixed on the machine head workbench (2), a plurality of slide blocks (62) are provided on the crossbeam (61), and each of the slide blocks (62) is provided with a shift pin (63).

3. The welding line assembly manufacturing tool according to claim 2, characterized in that: The crossbeam (61) is a rectangular parallelepiped profile, and limiting sliding grooves (611) are provided on four surfaces thereof. The plurality of sliders (62) are slidably arranged in the limiting sliding grooves (611) located above the crossbeam (61).

4. The welding line assembly manufacturing tool according to claim 1, characterized in that: The wire arranging pulley (5) is provided with a plurality of wire arranging grooves (51) arranged side by side along its circumferential direction.

5. The welding line assembly manufacturing tool according to claim 1, characterized in that: A positioning plate (8) is provided on the machine head workbench (2), and the positioning plate (8) is arranged on the side of the wire arrangement pulley (5) close to the quick pressing clamp (7). The positioning plate (8) is provided with a plurality of positioning holes (81), and the positioning holes (81) are circular holes.

6. The welding line assembly manufacturing tool according to claim 1, characterized in that: A first protective frame (9) is provided on the side of the quick pressing pliers (7) away from the support plate (3), and a second protective frame (10) is provided on the side of the quick pressing pliers (7) close to the support plate (3).

7. The welding line assembly manufacturing tool according to claim 1, characterized in that: The number of the supporting plate (3) is at least one, and a limiting bracket (31) is provided on the supporting plate (3), and the limiting bracket (31) is a semicircular groove.

8. The welding line assembly manufacturing tool according to claim 1, characterized in that: There are multiple extension racks (1), and the multiple extension racks (1) are arranged in sequence along the length direction thereof, and two adjacent extension racks (1) are connected via a connecting plate (20).

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