Fixing device for carbon brush
By designing a carbon brush fixing device that is easy to disassemble, the problem of the existing device being difficult to disassemble is solved, the rapid replacement and cleaning of the carbon brushes are achieved, and the working efficiency of the motor is improved.
Patent Information
- Application Number
- CN202422695962.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing carbon brush fixing device is not easy to disassemble after installation, resulting in inconvenience in replacing, checking and cleaning of carbon slag, affecting the normal working efficiency of the motor.
A fixing device including an installation mechanism and a fixing mechanism is designed, and adopts a structure such as snapping, pressing block, telescopic spring, connecting groove, screw, hinge, etc. to realize the functions of easy disassembly and fixing.
It improves the disassembly and assembly efficiency of the carbon brush fixture, solves the problem of loosening of the carbon brush, and improves the working efficiency and maintenance convenience of the motor.
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Figure CN223285410U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of carbon brushes, in particular to a fixing device for carbon brushes. Background Art
[0002] Carbon brushes, also known as electric brushes, are sliding contacts that are widely used in many electrical devices. The main materials used in carbon brushes are graphite, impregnated graphite, metal containing copper, and silver graphite. Carbon brushes are devices that transfer energy or signals between the fixed part and the rotating part of an electric motor, generator, or other rotating machinery. They are generally made of pure carbon and a coagulant. They are generally square in shape and are stuck on a metal bracket. There is a spring inside that presses it tightly against the shaft. When the motor rotates, the electrical energy is transmitted to the coil through the commutator. Since its main component is carbon, it is called a carbon brush. It is easy to wear and should be regularly maintained and replaced, and carbon deposits should be cleaned.
[0003] The installation of the carbon brush requires fixing it, so a fixing device for the carbon brush is required.
[0004] However, most of the currently used fixing devices for carbon brushes have poor disassembly performance after installation. Since the fixing devices are fixedly installed on the motor housing and are not easy to disassemble, replacement or daily inspection, fault repair, and cleaning of internal carbon residue are extremely inconvenient, which affects the normal operation of the motor and reduces the working efficiency of the motor. Therefore, there is a need to improve them.
[0005] Therefore, in order to solve the above problems, a fixing device for carbon brushes is proposed. Utility Model Content
[0006] In order to make up for the shortcomings of the existing technology and solve the problem that it is difficult to disassemble and assemble, and therefore replacement or daily inspection, fault repair, and cleaning of internal carbon residue are extremely inconvenient, which affects the normal operation of the motor and reduces the working efficiency of the motor, the utility model proposes a fixing device for a carbon brush.
[0007] The technical solution adopted by the utility model to solve its technical problems is: a fixing device for a carbon brush, comprising a shell, a mounting mechanism and a fixing mechanism, the mounting mechanism comprising a base, a buckle, a pressing block, a telescopic spring, a connecting block, a connecting groove, a connecting piece, a first screw, a rubber ring, a hinge, a fixing piece and a threaded hole, a base is provided at one end of the mounting mechanism, a buckle is welded at one end of the base, a pressing block is provided at both ends of the buckle, one end of the pressing block is connected to the telescopic spring, the other end of the telescopic spring is connected to the connecting block, the connecting groove is provided on the outside of the buckle, a connecting piece is fixed at one end of the connecting groove, a plurality of first screws are installed and fixed on the connecting piece, a rubber ring is provided on the inner side of the first screw, the hinge is provided at one end of the connecting piece, the other end of the hinge is connected to the fixing piece, and a plurality of threaded holes are provided on the fixing piece.
[0008] The fixing mechanism includes a clamp, a limit block, a limit hole, a protective pad and a fixing bolt. A clamp is provided on one side of the fixing mechanism, and limit blocks are provided on the upper and lower sides of one end of the clamp. Limit holes are provided on the upper and lower sides of one end of the clamp. The protective pad is provided on the inner side of the clamp, and a plurality of fixing bolts are installed and fixed on the inner side of the clamp. The protective cover is provided on one side of the outer shell, and a clamping block is provided on the inner side of the protective cover. A clamping groove is provided at one end of the clamping block. The epoxy resin layer is provided on the surface of the outer shell, and a second screw is provided on both sides of the epoxy resin layer.
[0009] Preferably, the shell is connected to the pressing block through a buckle, and the buckle and the shell are vertically distributed.
[0010] Preferably, the pressing block, telescopic spring and connecting block form a telescopic structure, and the telescopic spring and the connecting block are vertically distributed.
[0011] Preferably, the connecting piece is movably connected to the connecting groove via a first screw rod, and the first screw rods are distributed at equal intervals on the connecting piece.
[0012] Preferably, the fixing plate, the hinge and the connecting groove form a rotating structure, and the hinge is arranged with an axis of symmetry about the vertical central axis of the connecting groove.
[0013] Preferably, the limiting block is movably connected to the limiting hole through a clamp, and the limiting block is arranged with respect to the vertical central axis of the clamp.
[0014] Preferably, the protective pad is threadably connected to the clamp via fixing bolts, and the fixing bolts are distributed at equal intervals on the clamp.
[0015] Preferably, the protective cover is connected to the housing by a clamping block, and the clamping block is arranged symmetrically with respect to the vertical central axis of the protective cover.
[0016] The utility model is beneficial in that:
[0017] 1. The utility model realizes the function of easy disassembly of the fixing device through the structural design of the mounting mechanism, base, buckle, pressing block, telescopic spring, connecting block, connecting groove, connecting piece, first screw, rubber ring, hinge, fixing piece and threaded hole, thereby solving the problem of being difficult to disassemble during use, which makes replacement or daily inspection, fault repair and cleaning of internal carbon residue extremely inconvenient, thus affecting the normal operation of the motor. When in use, the outer shell is pressed into the inner side of the connecting groove through the buckle. When disassembly is required, the pressing block is pressed to extend and retract the telescopic spring, so that the buckle falls off the connecting groove for disassembly, thereby improving the efficiency of disassembly and assembly of the fixing device;
[0018] 2. The utility model realizes the function of fixing the carbon brush through the structural design of the clamp, limit block, limit hole, protective pad and fixing bolt, and solves the problem that the carbon brush is easy to loosen during use, so it takes a lot of time to repair it, thereby reducing the problem of work efficiency. When in use, the carbon brush is adjusted to the appropriate position through the clamp, and the limit block is screwed into the inner side of the limit hole for fixation, thereby improving the fixing and clamping of the carbon brush. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0021] Figure 2 This is a cross-sectional view of the installation mechanism structure of the utility model;
[0022] Figure 3 This is a cross-sectional view of the fixing mechanism structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the card block and card slot structure of the utility model;
[0024] Figure 5 This is an enlarged structural diagram of point A of the present utility model.
[0025] In the figure: 1. Shell; 2. Mounting mechanism; 201. Base; 202. Buckle; 203. Pressing block; 204. Telescopic spring; 205. Connecting block; 206. Connecting groove; 207. Connecting piece; 208. First screw; 209. Rubber ring; 210. Hinge; 211. Fixing piece; 212. Threaded hole; 3. Fixing mechanism; 301. Clamp; 302. Limiting block; 303. Limiting hole; 304. Protective pad; 305. Fixing bolt; 4. Protective cover; 5. Block; 6. Slot; 7. Epoxy resin layer; 8. Second screw. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5 As shown, a fixing device for a carbon brush includes a housing 1, a mounting mechanism 2 and a fixing mechanism 3. The mounting mechanism 2 includes a base 201, a buckle 202, a pressing block 203, a telescopic spring 204, a connecting block 205, a connecting groove 206, a connecting piece 207, a first screw 208, a rubber ring 209, a hinge 210, a fixing piece 211 and a threaded hole 212. A base 201 is provided at one end of the mounting mechanism 2, a buckle 202 is welded to one end of the base 201, and pressing blocks 203 are provided at both ends of the buckle 202. One end of the block 203 is connected to a telescopic spring 204, the other end of the telescopic spring 204 is connected to a connecting block 205, a connecting groove 206 is arranged on the outside of the buckle 202, and a connecting piece 207 is fixed to one end of the connecting groove 206, and a plurality of first screws 208 are installed and fixed on the connecting piece 207, and a rubber ring 209 is arranged on the inner side of the first screw 208, a hinge 210 is arranged at one end of the connecting piece 207, and the other end of the hinge 210 is connected to a fixing piece 211, and a plurality of threaded holes 212 are provided on the fixing piece 211.
[0028] The fixing mechanism 3 includes a clamp 301, a limit block 302, a limit hole 303, a protective pad 304 and a fixing bolt 305. A clamp 301 is provided on one side of the fixing mechanism 3. Limit blocks 302 are provided on the upper and lower sides of one end of the clamp 301. Limit holes 303 are provided on the upper and lower sides of one end of the clamp 301. The protective pad 304 is provided on the inner side of the clamp 301. Multiple fixing bolts 305 are installed and fixed on the inner side of the clamp 301. The protective cover 4 is provided on one side of the outer shell 1. A clamping block 5 is provided on the inner side of the protective cover 4. A clamping groove 6 is provided at one end of the clamping block 5. The epoxy resin layer 7 is provided on the surface of the outer shell 1. A second screw 8 is provided on both sides of the epoxy resin layer 7.
[0029] In this embodiment, the housing 1 is connected to the pressing block 203 by means of the buckle 202, and the buckle 202 and the housing 1 are vertically distributed, so that the fixing device can be easily disassembled, thereby improving the disassembly and assembly efficiency.
[0030] In this embodiment, the pressing block 203, the telescopic spring 204 and the connecting block 205 form a telescopic structure, and the telescopic spring 204 and the connecting block 205 are vertically distributed, which can quickly disassemble the fixing device and improve the disassembly performance of the fixing device.
[0031] In this embodiment, the connecting piece 207 is movably connected to the connecting groove 206 through the first screw 208, and the first screw 208 is evenly spaced on the connecting piece 207. The setting of the rubber ring 209 can protect the surface of the connecting groove 206.
[0032] In this embodiment, the fixing plate 211, the hinge 210 and the connecting groove 206 form a rotating structure, and the hinge 210 is arranged with a vertical central axis of the connecting groove 206 as a symmetrical axis, which can perform a fixed installation function for the fixing device, thereby ensuring good stability.
[0033] In this embodiment, the limit block 302 is movably connected to the limit hole 303 through the clamp 301, and the limit block 302 is set with a symmetrical axis perpendicular to the central axis of the clamp 301, which can fix and clamp the carbon brush, thereby providing a good protection against the carbon brush falling off.
[0034] In this embodiment, the protective pad 304 is threadedly connected to the clamp 301 through the fixing bolts 305, and the fixing bolts 305 are evenly spaced on the clamp 301, which can protect the carbon brush fixedly clamped on the inner side of the clamp 301, thereby providing better protection for the carbon brush.
[0035] In this embodiment, the protective cover 4 is connected to the housing 1 through the clamping block 5, and the clamping block 5 is set with the vertical central axis of the protective cover 4 as the axis of symmetry, which can play a protective role for the fixing device, thereby better improving the overall protection.
[0036] Working principle: first, press the shell 1 into the inner side of the connecting groove 206 through the buckle 202, then install the protective cover 4 to one side of the shell 1, so that the protective cover 4 is fixed to the shell 1 through the clamping block 5 and the clamping slot 6, and then install the connecting piece 207 to one side of the connecting groove 206, so that the connecting piece 207 is fixed to the connecting groove 206 through the first screw 208. After fixing, screw the fixing screw through the fixing piece 211 into the threaded hole 212 to fix it. When disassembly is required, press the pressing block 203 to extend and retract the telescopic spring 204, so that the buckle 202 falls off the connecting groove 206 for disassembly.
[0037] The utility model realizes the function of easy disassembly of the fixing device through the structural design of the mounting mechanism 2, base 201, buckle 202, pressing block 203, telescopic spring 204, connecting block 205, connecting groove 206, connecting piece 207, first screw 208, rubber ring 209, hinge 210, fixing piece 211 and threaded hole 212, solves the problem that it is difficult to disassemble and assemble during use, so replacement or daily inspection, fault repair, and cleaning of internal carbon residue are extremely inconvenient, which affects the normal operation of the motor. When in use, the shell 1 is pressed into the inner side of the connecting groove 206 through the buckle 202. When disassembly is required, the pressing block 203 is pressed to expand and contract the telescopic spring 204, so that the buckle 202 falls off the connecting groove 206 for disassembly, thereby improving the disassembly and assembly efficiency of the fixing device.
[0038] The present invention realizes the function of fixing the carbon brush through the structural design of the clamp 301, the limit block 302, the limit hole 303, the protective pad 304 and the fixing bolt 305, and solves the problem that the carbon brush is easy to loosen during use, so it takes a lot of time to repair it, thereby reducing the problem of work efficiency. When in use, the carbon brush is adjusted to a suitable position through the clamp 301, and the limit block 302 is screwed into the inner side of the limit hole 303 for fixation, thereby improving the fixing and clamping properties of the carbon brush.
[0039] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A fixing device for a carbon brush, comprising a housing (1), a mounting mechanism (2) and a fixing mechanism (3), characterized in that: The mounting mechanism (2) comprises a base (201), a buckle (202), a pressing block (203), a telescopic spring (204), a connecting block (205), a connecting groove (206), a connecting piece (207), a first screw (208), a rubber ring (209), a hinge (210), a fixing piece (211) and a threaded hole (212); one end of the mounting mechanism (2) is provided with a base (201); one end of the base (201) is welded with a buckle (202); both ends of the buckle (202) are provided with a pressing block (203); one end of the pressing block (203) is connected to the telescopic spring (204); 04), the other end of the telescopic spring (204) is connected to a connecting block (205), the connecting groove (206) is arranged on the outside of the buckle (202), one end of the connecting groove (206) is fixed with a connecting piece (207), a plurality of first screws (208) are fixedly mounted on the connecting piece (207), a rubber ring (209) is arranged on the inner side of the first screw (208), the hinge (210) is arranged at one end of the connecting piece (207), the other end of the hinge (210) is connected to a fixing piece (211), and a plurality of threaded holes (212) are opened on the fixing piece (211); The fixing mechanism (3) comprises a clamp (301), a limiting block (302), a limiting hole (303), a protective pad (304) and a fixing bolt (305). A clamp (301) is provided on one side of the fixing mechanism (3). Limiting blocks (302) are provided on both upper and lower sides of one end of the clamp (301). Limiting holes (303) are provided on both upper and lower sides of one end of the clamp (301). The protective pad (304) is provided on the inner side of the clamp (301). A plurality of fixing bolts (305) are fixedly installed on the inner side of the clamp (301). The protective cover (4) is provided on one side of the housing (1). A clamping block (5) is provided on the inner side of the protective cover (4). A clamping groove (6) is provided on one end of the clamping block (5). An epoxy resin layer (7) is provided on the surface of the housing (1). Second screws (8) are provided on both sides of the epoxy resin layer (7).
2. A fixing device for a carbon brush according to claim 1, characterized in that: The housing (1) is connected to the pressing block (203) by means of a buckle (202), and the buckle (202) and the housing (1) are vertically distributed.
3. A fixing device for a carbon brush according to claim 2, characterized in that: The pressing block (203), the telescopic spring (204) and the connecting block (205) form a telescopic structure, and the telescopic spring (204) and the connecting block (205) are vertically distributed.
4. A fixing device for a carbon brush according to claim 3, characterized in that: The connecting piece (207) is movably connected to the connecting groove (206) via a first screw rod (208), and the first screw rods (208) are distributed at equal intervals on the connecting piece (207).
5. A fixing device for a carbon brush according to claim 4, characterized in that: The fixing plate (211), the hinge (210) and the connecting groove (206) form a rotating structure, and the hinge (210) is arranged symmetrically with respect to a vertical central axis of the connecting groove (206).
6. A fixing device for a carbon brush according to claim 5, characterized in that: The limiting block (302) is movably connected to the limiting hole (303) via the clamp (301), and the limiting block (302) is arranged symmetrically with respect to the vertical central axis of the clamp (301).
7. A fixing device for a carbon brush according to claim 6, characterized in that: The protective pad (304) is threadedly connected to the clamp (301) via fixing bolts (305), and the fixing bolts (305) are distributed at equal intervals on the clamp (301).
8. A fixing device for a carbon brush according to claim 7, characterized in that: The protective cover (4) is connected to the housing (1) by means of a clamping block (5), and the clamping block (5) is arranged symmetrically with respect to the vertical central axis of the protective cover (4).