Self-protection type image acquisition assembly for pneumatic cleaning device of coal bunker

Abstract

The utility model provides a self-protection type image acquisition assembly used for a pneumatic cleaning device of a coal bunker, which comprises a protection box, a driving assembly and an image acquisition assembly, and the driving assembly used for adjusting the position of the image acquisition assembly is arranged in the protection box. Compared with the prior art, the image acquisition module has the following beneficial effects that through the arrangement of the protection box and the driving assembly, the influence of the external environment on the image acquisition module can be reduced, the service life of the whole image acquisition module body can be prolonged, the movable split structure is adopted, the image acquisition module can perform image data acquisition conveniently, and the image acquisition efficiency is improved. By fixing the baffle on the right side of the image acquisition module body, when the image acquisition module body enters the protection box, the baffle on the right side of the image acquisition module body can block the access port on the right side of the protection box, so that a large amount of various media in the external environment are prevented from entering the protection box; and the protection effect on the image acquisition module body is greatly improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of image acquisition, and in particular relates to a self-protection image acquisition component for a pneumatic cleaning device of a coal bunker. Background Art

[0002] The existing coal bunker pneumatic cleaning device (see the attached description for details) Figure 4 ) are often paired with corresponding image acquisition devices for automated operation. However, some existing image acquisition devices are mostly protected by explosion-proof housing structures and lack effective external protection structures. This makes the equipment vulnerable to external environmental factors such as dust, moisture, and mechanical collisions during shutdown. This may cause damage to the electronic components and optical systems inside the equipment, resulting in the equipment not being able to work properly. Secondly, the accumulation of external debris may affect the image acquisition effect of the equipment, resulting in a decline in image quality and reduced monitoring and cleaning effects. In addition, if the necessary protection is not provided when the equipment stops working, the maintenance and inspection of the equipment will become complicated, because dust and particulate matter are easily inhaled during the shutdown process, which increases the difficulty of subsequent cleaning and maintenance.

[0003] To address this problem, common solutions include installing a protective cover around the equipment or adopting a sealed design to prevent dust and moisture from intruding. However, the implementation of these methods also has certain disadvantages. Setting up a protective cover may take up additional space, increasing the footprint of the equipment, which is not conducive to use in a coal bunker environment with limited space. In addition, the protective cover may cause inconvenience in the circulation of personnel during daily operations, affecting work efficiency. On the other hand, although the sealed design can prevent the influence of the external environment, it may cause the internal temperature of the equipment to rise after long-term use, affecting the heat dissipation performance of the electronic equipment and reducing its service life. Therefore, we hope to design an image acquisition component with a new structure to solve this problem. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a self-protective image acquisition component for a pneumatic cleaning device of a coal bunker to solve the problems raised in the above background technology.

[0005] The utility model is realized by the following technical solution: a self-protective image acquisition assembly for a pneumatic cleaning device of a coal bunker, comprising: a protection box, a drive assembly, and an image acquisition assembly; a drive assembly for adjusting the position of the image acquisition assembly is installed inside the protection box; an image acquisition assembly for performing image acquisition is slidably installed on the upper side of the drive assembly;

[0006] The right side of the protective box is provided with an entrance and exit for the image acquisition component. The driving component includes a mounting seat, a motor and a guide rail. The rear side of the mounting seat is fixedly connected to the left end of the guide rail, and the motor is installed on the right front side of the mounting seat.

[0007] The image acquisition assembly includes an image acquisition module body, a baffle, an adjustment frame and a driving module. The upper side of the driving module is connected to the lower end of the adjustment frame through a follower. The image acquisition module body is damped and hinged on the upper side of the adjustment frame. The baffle is fixed to the right end of the image acquisition module body.

[0008] As a preferred embodiment, a rotating shaft is rotatably installed inside the upper end of the mounting base, the front end of the rotating shaft is connected to the motor output shaft through a gear, and a driving pulley is provided at the rear end of the rotating shaft. The above-mentioned motor is a servo motor and can be reversed. The position of the driving module sliding on the upper side of the guide rail is adjusted by the transmission pulley, thereby adjusting the position of the entire image acquisition assembly. In conjunction with the protective box, the image acquisition module can be recovered into the protective box for protection when it is no longer needed.

[0009] As a preferred embodiment, a driven pulley is actively installed inside the right end of the guide rail, a transmission belt is rotatably installed inside the guide rail through the driving pulley and the driven pulley, and the left end of the transmission belt is transmission-connected to the rear end of the rotating shaft.

[0010] As a preferred embodiment, the length and width of the baffle are greater than the length and width of the inlet and outlet, and the lower end of the baffle is flush with the lower end of the inlet and outlet, and the height of the upper end of the baffle is greater than the height of the upper end of the inlet and outlet;

[0011] A clearance groove is provided in the middle of the lower end of the inlet and outlet, and the right end portion of the guide rail extends out of the right end of the protection box through the clearance groove.

[0012] As a preferred embodiment, the driven member includes a support shaft and a driven gear. The upper end of the support shaft is fixedly connected to the middle of the lower end of the adjustment frame, and the lower outer wall of the support shaft is keyed to the driven gear.

[0013] As a preferred embodiment, the driving module includes a driving motor, a driving gear and a slide, the driving motor is fixed to the lower side of the front end of the slide, and the middle of the upper end of the slide is rotatably connected to the lower end of the support shaft;

[0014] The upper end of the motor is keyed to a driving gear, which is meshed with a driven gear. The diameter of the driving gear is smaller than that of the driven gear. In actual use, the motor drives the driven member through the driven gear and the driving gear, thereby controlling the rotation angle of the image acquisition module to meet the image acquisition requirements.

[0015] As a preferred embodiment, the lower end of the slide is slidably connected to the inner wall of the guide rail, and the front and rear sides of the slide are respectively rollingly connected to the front and rear sides of the upper end of the guide rail through small I-shaped walking wheels, and the middle of the lower end of the slide is fixedly connected to the upper part of the transmission belt.

[0016] After adopting the above technical solution, the beneficial effects of the utility model are as follows: by providing a protective box and a driving assembly, the impact of the external environment on it can be reduced, which helps to increase the service life of the entire image acquisition module body, and the use of a movable split structure facilitates the image acquisition module to collect image data and also facilitates subsequent maintenance;

[0017] By fixing a baffle on the right side of the image acquisition module body, when the image acquisition module body enters the interior of the protective box, the baffle located on the right side of the image acquisition module body can block the inlet and outlet on the right side of the protective box, preventing a large amount of various media in the external environment from entering the protective box, greatly improving the protection effect of the image acquisition module body, and the baffle will not affect the normal operation of the entire device, and there will be no motion interference when rotating the image acquisition module body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0019] Figure 1 The utility model is a schematic diagram of the overall structure of a self-protection image acquisition component for a pneumatic cleaning device of a coal bunker.

[0020] Figure 2 This is a schematic diagram of the internal structure of a protective box of a self-protective image acquisition component used in a pneumatic cleaning device for a coal bunker according to the present invention.

[0021] Figure 3 This is a schematic diagram of the connection between a drive component and an image acquisition component of a self-protection image acquisition component for a pneumatic cleaning device of a coal bunker according to the present invention.

[0022] Figure 4 It is a schematic diagram of a pneumatic cleaning device for coal bunkers in the prior art.

[0023] In the figure, 100-protection box, 110-entry and exit;

[0024] 200-drive assembly, 210-mounting base, 220-motor, 230-rotating shaft, 240-guide rail, 250-drive belt;

[0025] 300 - image acquisition assembly, 310 - image acquisition module body, 320 - baffle, 330 - adjustment frame, 340 - follower, 341 - support shaft, 342 - driven gear, 350 - drive module, 351 - drive motor, 352 - driving gear, 353 - slide. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figures 1 to 4 The present invention provides a technical solution: a self-protective image acquisition assembly for a pneumatic cleaning device of a coal bunker, comprising: a protection box 100, a drive assembly 200, and an image acquisition assembly 300. The drive assembly 200 for adjusting the position of the image acquisition assembly 300 is installed inside the protection box 100, and the image acquisition assembly 300 for image acquisition is slidably installed on the upper side of the drive assembly 200;

[0028] The right side of the protective box 100 is provided with an entrance and exit 110 for the image acquisition assembly 300 to enter and exit. The drive assembly 200 includes a mounting base 210, a motor 220, and a guide rail 240. The rear side of the mounting base 210 is fixedly connected to the left end of the guide rail 240, and the motor 220 is installed on the right front side of the mounting base 210.

[0029] The image acquisition assembly 300 includes an image acquisition module body 310, a baffle 320, an adjustment frame 330 and a driving module 350. The upper side of the driving module 350 is connected to the lower end of the adjustment frame 330 through a follower 340. The image acquisition module body 310 is damped and hinged on the upper side of the adjustment frame 330, and the baffle 320 is fixed to the right end of the image acquisition module body 310.

[0030] See also Figures 2 to 3 A rotating shaft 230 is rotatably installed inside the upper end of the mounting base 210. The front end of the rotating shaft 230 is connected to the output shaft of the motor 220 through a gear, and a driving pulley is provided at the rear end of the rotating shaft 230. The above-mentioned motor 220 is a servo motor 220, which can be reversed. The position of the driving module 350 sliding on the upper side of the guide rail 240 is adjusted by the transmission belt 250, thereby adjusting the position of the entire image acquisition assembly 300. In conjunction with the protective box 100, the image acquisition module can be recovered to the inside of the protective box 100 for protection when it is no longer needed.

[0031] A driven pulley is actively installed inside the right end of the guide rail 240, and a transmission belt 250 is rotatably installed inside the guide rail 240 through the driving pulley and the driven pulley. The left end of the transmission belt 250 is transmission-connected to the rear end of the rotating shaft 230.

[0032] The length and width of the baffle 320 are greater than those of the inlet and outlet 110 , and the lower end of the baffle 320 is flush with the lower end of the inlet and outlet 110 , and the height of the upper side of the baffle 320 is greater than the height of the upper end of the inlet and outlet 110 ;

[0033] A clearance groove is provided in the middle of the lower end of the inlet and outlet 110 , and the right end portion of the guide rail 240 extends out of the right end of the protective box 100 through the clearance groove.

[0034] As the first embodiment of the present utility model, by fixing the baffle 320 on the right side of the image acquisition module body 310, since the length and width of the baffle 320 are both greater than the length and width of the inlet and outlet 110, and the lower end of the baffle 320 is flush with the lower end of the inlet and outlet 110, and the height of the upper side of the baffle 320 is greater than the height of the upper end of the inlet and outlet 110, when the image acquisition module body 310 enters the interior of the protective box 100, the baffle 320 located on the right side of the image acquisition module body 310 can block the inlet and outlet 110 on the right side of the protective box 100, preventing a large amount of various media in the external environment from entering the protective box 100, greatly improving the protection effect of the image acquisition module body 310, and the baffle 320 will not affect the normal operation of the entire device, and no motion interference will occur when the image acquisition module body 310 is rotated.

[0035] See also Figures 1 to 4 The driven member 340 includes a support shaft 341 and a driven gear 342. The upper end of the support shaft 341 is fixedly connected to the middle of the lower end of the adjustment frame 330, and the outer wall of the lower side of the support shaft 341 is keyed to the driven gear 342.

[0036] The driving module 350 includes a driving motor 351, a driving gear 352, and a slide 353. The driving motor 351 is fixed to the lower side of the front end of the slide 353. The middle of the upper end of the slide 353 is rotatably connected to the lower end of the support shaft 341.

[0037] The upper end of the motor is keyed to a driving gear 352, which is meshed with the driven gear 342. The diameter of the driving gear 352 is smaller than that of the driven gear 342. In actual use, the motor drives the driven member 340 through the driven gear 342 and the driving gear 352, thereby controlling the rotation angle of the image acquisition module to meet the image acquisition requirements.

[0038] The lower end of the slide 353 is slidably connected to the inner wall of the guide rail 240, and the front and rear sides of the slide 353 are respectively rollingly connected to the front and rear sides of the upper end of the guide rail 240 through small I-shaped walking wheels, and the middle of the lower end of the slide 353 is fixedly connected to the upper part of the transmission belt 250.

[0039] As a second embodiment of the present invention, based on the above-mentioned first embodiment, by setting the protection box 100 and the driving assembly 200, in actual use, when the image acquisition module body 310 is not used (the entire device can be fixed on the existing coal bunker pneumatic cleaning device before work, and can effectively perform coal bunker cleaning work in conjunction with the coal bunker pneumatic cleaning device. The structure of the coal bunker pneumatic cleaning device is detailed in the appendix of the specification). Figure 4 ), a motor is used to rotate the support shaft 341 on the slide 353 through the driving gear 352 and the driven gear 342, thereby rotating the adjustment frame 330 and the entire image acquisition module body 310 (the rotation angle can be such that the baffle 320 is parallel to the inlet and outlet 110). After the image acquisition module body 310 rotates a certain angle, the motor 220 is started to drive the slide 353 connected thereto through the rotating shaft 230 and the transmission belt 250, so that the entire image acquisition assembly 300 moves to the left until the entire image acquisition module body 310 enters through the inlet and outlet 110 on the right side of the protective box 100. After entering the protective box 100, the image acquisition module body 310 can reduce the impact of the external environment on it, which helps to increase the service life of the entire image acquisition module body 310. The use of a movable split structure facilitates the image acquisition module to collect image data and also facilitates subsequent maintenance.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A self-protective image acquisition assembly for a pneumatic cleaning device for a coal bunker, comprising: A protective box (100), a driving assembly (200), and an image acquisition assembly (300), characterized in that the driving assembly (200) for adjusting the position of the image acquisition assembly (300) is installed inside the protective box (100), and the image acquisition assembly (300) for performing image acquisition is slidably installed on the upper side of the driving assembly (200); An entrance and exit (110) for the image acquisition assembly (300) is provided on the right side of the protective box (100); the driving assembly (200) comprises a mounting seat (210), a motor (220), and a guide rail (240); the rear side of the mounting seat (210) is fixedly connected to the left end of the guide rail (240); and the motor (220) is installed on the right front side of the mounting seat (210); The image acquisition assembly (300) comprises an image acquisition module body (310), a baffle (320), an adjustment frame (330), and a driving module (350); the upper side of the driving module (350) is connected to the lower end of the adjustment frame (330) via a follower (340); the upper side of the adjustment frame (330) is damped and hingedly connected to the image acquisition module body (310); and the baffle (320) is fixed to the right end of the image acquisition module body (310).

2. The self-protective image acquisition assembly for a pneumatic coal bunker cleaning device according to claim 1, characterized in that: A rotating shaft (230) is rotatably mounted inside the upper end of the mounting seat (210), the front end of the rotating shaft (230) is transmission-connected to the output shaft of the motor (220) via a gear, and the rear end of the rotating shaft (230) is provided with a driving pulley.

3. The self-protective image acquisition assembly for a pneumatic coal bunker cleaning device according to claim 1, characterized in that: A driven pulley is actively installed inside the right end of the guide rail (240), and a transmission belt (250) is rotatably installed inside the guide rail (240) through the driving pulley and the driven pulley. The left end of the transmission belt (250) is transmission-connected to the rear end of the rotating shaft (230).

4. The self-protective image acquisition assembly for a pneumatic coal bunker cleaning device according to claim 1, characterized in that: The length and width of the baffle (320) are both greater than the length and width of the inlet and outlet (110), and the lower end of the baffle (320) is flush with the lower end of the inlet and outlet (110), and the height of the upper side of the baffle (320) is greater than the height of the upper end of the inlet and outlet (110); A clearance groove is provided in the middle of the lower end of the inlet and outlet (110), and the right end portion of the guide rail (240) extends out of the right end of the protection box (100) through the clearance groove.

5. The self-protective image acquisition assembly for a pneumatic coal bunker cleaning device according to claim 1, characterized in that: The driven member (340) comprises a support shaft (341) and a driven gear (342); the upper end of the support shaft (341) is fixedly connected to the middle of the lower end of the adjustment frame (330); and the lower outer wall of the support shaft (341) is keyed to the driven gear (342).

6. The self-protective image acquisition assembly for a pneumatic coal bunker cleaning device according to claim 1, characterized in that: The driving module (350) comprises a driving motor (351), a driving gear (352) and a slide (353); the driving motor (351) is fixed to the lower side of the front end of the slide (353); the middle of the upper end of the slide (353) is rotatably connected to the lower end of the support shaft (341); The upper end of the motor is keyed to a driving gear (352), the driving gear (352) is meshedly connected with the driven gear (342), and the diameter of the driving gear (352) is smaller than the diameter of the driven gear (342).

7. The self-protective image acquisition assembly for a pneumatic coal bunker cleaning device according to claim 6, characterized in that: The lower end of the slide (353) is slidably connected to the inner wall of the guide rail (240), and the front side and the rear side of the slide (353) are respectively rollingly connected to the front side and the rear side of the upper end of the guide rail (240) via small I-shaped walking wheels, and the middle of the lower end of the slide (353) is fixedly connected to the upper part of the transmission belt (250).

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