Full-automatic sterilization equipment for sauce marinated products

Abstract

The utility model relates to the technical field of sterilization equipment, and discloses full-automatic sterilization equipment for sauce marinated products, which comprises a mounting rack, two sides of the front end and the rear end of the inner wall of the mounting rack are rotatably connected with rotating rollers I, the outer walls of the rotating rollers I are sleeved with a conveying belt I, and the outer wall of the front end of the mounting rack is fixedly connected with a sterilization cabin I; and second rotating rollers are rotationally connected to the two sides of the front end and the rear end of the inner wall of the first sterilization cabin correspondingly, the outer walls of the second rotating rollers are sleeved with a second conveying belt, and a plurality of steam through holes are formed in the upper end and the lower end of the second conveying belt correspondingly. When the full-automatic sterilization equipment for the sauce stewed products is used, water in the equipment is conveniently heated through the electric heating box, steam generated by heating the water is conveniently pumped by starting the steam pump and conveyed into the runner pipe along the steam outlet end, and high-temperature steam is conveniently sprayed out through the multiple jet heads; and then steam sterilization is carried out on the packaged sauced and marinated products in the sterilization cabin I, and secondary sterilization is conveniently carried out on the sauced and marinated products through an ultraviolet disinfection lamp.

Description

Technical Field

[0001] The utility model relates to the technical field of sterilization equipment, in particular to a full-automatic sterilization equipment for sauce and marinade products. Background Art

[0002] As we all know, marinated meat products are a type of traditional Chinese meat product made from livestock, poultry, and aquatic products, through a series of processes including pretreatment, cooking, marinating, or braising. Common marinated meat products include braised beef, braised duck neck, and braised pig's trotters. These products are rich in nutrients such as protein, fat, minerals, and water, making them susceptible to microbial contamination and oxidation. Vacuum packaging is an effective method of preserving freshness by extracting the air from the package, creating a low-oxygen or oxygen-free environment.

[0003] Although vacuum packaging can inhibit the growth of aerobic microorganisms, it still cannot completely eliminate the threat of microorganisms. During the packaging process, anaerobic bacteria or facultative anaerobic microorganisms may enter the packaging, and some microorganisms remaining in the processing process (such as spores) may also germinate and reproduce under suitable conditions. Therefore, technical improvements are urgently needed. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a full-automatic sterilization equipment for sauce and marinated products. When the full-automatic sterilization equipment for sauce and marinated products is used, the electric heating box is used to heat the internal water, and the steam generated by the heated water is extracted by starting the steam pump and transported to the circulation pipe through the steam outlet end. The high-temperature steam is ejected through a plurality of nozzles, and then the packaged sauce and marinated products in the sterilization chamber are steam-sterilized. The steam can penetrate into the gaps in the packaging material and the surface and internal pores of the sauce and marinated products, and fully contact with the microorganisms. It has a good killing effect on various microorganisms such as bacteria, molds, yeasts and spores. The ultraviolet disinfection lamp is used to facilitate secondary sterilization, and any residual microorganisms can be further killed.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A fully automatic sterilization device for sauce-marinated products, comprising a mounting frame, wherein both sides of the front end and rear end of the inner wall of the mounting frame are rotatably connected to a rotating roller, the outer wall of the rotating roller is provided with a conveyor belt, the outer wall of the front end of the mounting frame is fixedly connected to a sterilization chamber, and both sides of the front end and rear end of the inner wall of the sterilization chamber are rotatably connected to a rotating roller, the outer wall of the rotating roller is provided with a conveyor belt, and the upper and lower ends of the conveyor belt are provided with a plurality of steam holes;

[0007] The front end of the outer wall of one side of the mounting frame is fixedly connected to the electric heating box, the outer wall of the rear end of the electric heating box is fixedly connected to the mounting shell, the middle part of the bottom surface of the mounting shell is fixedly connected to the steam pump, the edge of the bottom surface of the sterilization chamber is embedded with a delivery pipe, both sides of the upper surface of the delivery pipe are through-connected with a plurality of nozzles, the steam suction end of the steam pump is through-connected with the outer wall of the front end of the electric heating box, the steam outlet end of the steam pump is through-connected with the middle part of the outer wall of the rear end of the delivery pipe, the front end of the inner top surface of the sterilization chamber is provided with a temperature monitor, the rear end of the upper surface of the sterilization chamber is through-connected with a steam outlet tank, and the middle part of the outer wall of the steam outlet tank is sleeved with an electric control valve;

[0008] The front end of the outer wall of the mounting frame is fixedly connected to the sterilization chamber 2, and both sides of the front end and rear end of the inner wall of the sterilization chamber 2 are rotatably connected to rotating rods. The outer wall of the rotating rod is provided with a conveyor belt 3, and the outer wall on the other side of the rotating rod at the rear end passes through the sterilization chamber 2 to the outside of the sterilization chamber 2. A plurality of ultraviolet disinfection lamps are evenly distributed on the inner top surface of the sterilization chamber 2, and a shipping trough is provided at the front end of the upper surface of the sterilization chamber 2.

[0009] Through the above technical scheme, compared with the existing fully automatic sterilization equipment for sauce and marinated products, when the fully automatic sterilization equipment for sauce and marinated products is used, by starting the servo motor 2 to drive the rotating roller 1 to rotate and the conveyor belt 1 to rotate at the same time, the sauce and marinated products to be sterilized can be automatically conveyed, and by starting the servo motor 1 to drive the rotating roller 2 to rotate and the conveyor belt 2 to rotate at the same time, it can be automatically conveyed to the sterilization chamber 1 for sterilization, and the servo motor 1 rotates to drive the drive wheel and the synchronous belt to rotate, thereby driving the conveyor belt 3 to move together, and can perform ultraviolet disinfection after the sterilization chamber 1 is sterilized, and can sterilize a large number of sauce and marinated products automatically and continuously without frequent human intervention, and has high practical performance.

[0010] Furthermore, the front and rear ends of the first lower surface of the sterilization chamber are fixedly connected with a temperature-isolating curtain, and the front end of the second lower surface of the sterilization chamber is fixedly connected with a partition curtain;

[0011] Through the above technical solution, the heat loss can be reduced by the thermal insulation curtain, and the interference of the external environment can be prevented by the insulation curtain.

[0012] Furthermore, a liquid outlet rack is connected through the middle of the inner bottom surface of the first sterilization chamber, and an electric control valve 2 is sleeved on the lower end of the outer wall of the liquid outlet rack;

[0013] Through the above technical solution, the generated water vapor is collected by the liquid outlet rack, and the liquid inside the liquid outlet rack is discharged by the second electrically controlled valve.

[0014] Furthermore, a mounting plate is fixedly connected to the rear end of the outer wall on the other side of the sterilization chamber one, and a servo motor one is fixedly connected to the middle part of the upper surface of the mounting plate. The output end of the servo motor one passes through the sterilization chamber one and is fixedly connected to the outer wall on the other side of the rear end rotating roller two. The output end of the servo motor one and the other side of the outer wall of the rear end rotating rod are both sleeved with transmission wheels, and the outer walls of the transmission wheels are both sleeved with synchronous belts.

[0015] Through the above technical solution, the servo motor 1 can easily drive the conveyor belt 2 in the sterilization chamber 1 to rotate and drive the conveyor belt 3 in the sterilization chamber 2 to move at the same time.

[0016] Furthermore, a protective shell is fixedly connected to the rear end of the outer wall on the other side of the mounting frame, and a servo motor 2 is fixedly connected to the inner wall on the other side of the protective shell. The output end of the servo motor 2 passes through the mounting frame and is fixedly connected to the outer wall on the other side of the rear end rotating roller 1.

[0017] Through the above technical solution, the conveyor belt 1 is driven to move by starting the servo motor 2.

[0018] Furthermore, a PLC control panel is provided at the rear end of the outer wall on the other side of the mounting frame, and support legs are fixedly connected to the corners on both sides of the mounting frame and the lower surface of the second sterilization chamber away from the center of the first sterilization chamber;

[0019] Through the above technical solution, the PLC control panel is electrically connected to the electric heating box, steam pump, servo motor 1, servo motor 2, temperature sensor, ultraviolet disinfection lamp, electric control valve 1 and electric control valve 2, which is convenient for controlling their switching.

[0020] Furthermore, a liquid inlet pipe is connected through the rear end of the upper surface of the electric heating box, and a blocking cover is placed on the upper end of the inner wall of the liquid inlet pipe;

[0021] With the above technical solution, the internal liquid can be easily replenished through the liquid inlet pipe.

[0022] Furthermore, an observation window is embedded in the middle of the outer wall of the other side of the sterilization chamber 1 and the sterilization chamber 2;

[0023] Through the above technical solution, the internal sterilization status can be easily checked through the observation window.

[0024] The utility model has the following beneficial effects:

[0025] 1. The utility model proposes a fully automatic sterilizing equipment for sauce and marinated products. Compared with the existing fully automatic sterilizing equipment for sauce and marinated products, when the fully automatic sterilizing equipment for sauce and marinated products is used, the electric heating box is used to heat the internal water, and the steam generated by the heated water is extracted by starting the steam pump and transported to the flow pipe through the steam outlet end. The high-temperature steam is ejected through multiple nozzles, and then the packaged sauce and marinated products in the sterilization chamber are steam-sterilized. The steam can penetrate into the gaps in the packaging material and the surface and internal pores of the sauce and marinated products, and fully contact with the microorganisms. It has a good killing effect on various microorganisms such as bacteria, molds, yeasts and spores. The ultraviolet disinfection lamp is used to facilitate secondary sterilization, and any residual microorganisms can be further killed.

[0026] 2. The utility model proposes a fully automatic sterilizing equipment for sauce and marinated products. Compared with the existing fully automatic sterilizing equipment for sauce and marinated products, when the fully automatic sterilizing equipment for sauce and marinated products is used, by starting the servo motor 2 to drive the rotating roller 1 to rotate and the conveyor belt 1 to rotate at the same time, the sauce and marinated products to be sterilized can be automatically conveyed, by starting the servo motor 1 to drive the rotating roller 2 to rotate and the conveyor belt 2 to rotate at the same time, the sauce and marinated products can be automatically conveyed to the sterilization chamber 1 for sterilization, the servo motor 1 rotates to drive the drive wheel and the synchronous belt to rotate, and then drives the conveyor belt 3 to move together, and can perform ultraviolet disinfection after the sterilization chamber 1 is sterilized, and can sterilize a large number of sauce and marinated products automatically and continuously without frequent human intervention, and has high practical performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is an axonometric diagram of a fully automatic sterilization device for sauce and marinade products proposed in the utility model;

[0028] Figure 2 This is an axonometric diagram of a fully automatic sterilization device for sauce and marinade products proposed in the utility model;

[0029] Figure 3 This is an axial cross-sectional view of a fully automatic sterilization device for sauce and marinade products proposed in the utility model;

[0030] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0031] Figure 5 This is a partial axial cross-sectional diagram of an electric heating box in a fully automatic sterilization device for sauce and marinated products proposed in the present invention;

[0032] Figure 6 for Figure 5 Enlarged view of point B in the middle.

[0033] Legend:

[0034] 1. Mounting frame; 11. Rotating roller 1; 12. Conveyor belt 1; 13. Sterilization chamber 1; 14. Rotating roller 2; 15. Conveyor belt 2; 16. Steam vent; 17. Insulation curtain; 18. Temperature monitor; 19. Steam outlet tank; 110. Electric control valve 1; 111. Liquid outlet frame; 112. Electric control valve 2; 113. Mounting plate; 114. Servo motor 1; 115. Drive wheel; 116. Synchronous belt; 117. Protective shell; 118. Servo motor 2; 119. PLC control panel; 120. Support leg; 2. Electric heating box; 21. Mounting shell; 22. Steam pump; 23. Conveyor pipe; 24. Nozzle; 25. Liquid inlet pipe; 26. Plug cover; 3. Sterilization chamber 2; 31. Rotating rod; 32. Conveyor belt 3; 33. UV disinfection lamp; 34. Discharge chute; 35. Partition curtain; 4. Observation window. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0036] Reference Figure 1-6 The utility model provides an embodiment of a fully automatic sterilization device for sauce and marinated products, comprising a mounting frame 1, wherein both sides of the front end and rear end of the inner wall of the mounting frame 1 are rotatably connected to a rotating roller 11, and the outer wall of the rotating roller 11 is provided with a conveyor belt 12. The outer wall of the front end of the mounting frame 1 is fixedly connected to a sterilization chamber 13, and both sides of the front end and rear end of the inner wall of the sterilization chamber 13 are rotatably connected to a rotating roller 2 14, and the outer wall of the rotating roller 2 14 is provided with a conveyor belt 2 15, and a plurality of steam holes 16 are provided at the upper and lower ends of the conveyor belt 2 15.

[0037] The front end of the outer wall of one side of the mounting frame 1 is fixedly connected to the electric heating box 2, the outer wall of the rear end of the electric heating box 2 is fixedly connected to the mounting shell 21, the middle part of the bottom surface of the mounting shell 21 is fixedly connected to the steam pump 22, the edge of the bottom surface of the sterilization cabin 13 is embedded with a delivery pipe 23, and both sides of the upper surface of the delivery pipe 23 are connected with multiple nozzles 24, the steam suction end of the steam pump 22 is connected with the outer wall of the front end of the electric heating box 2, and the steam outlet end of the steam pump 22 is connected with the middle part of the outer wall of the rear end of the delivery pipe 23. A temperature monitor 18 is provided at the front end of the top surface of the sterilization cabin 13, and a steam outlet tank 19 is connected at the rear end of the upper surface of the sterilization cabin 13. The middle part of the outer wall of the steam outlet tank 19 is sleeved with an electric control valve 110;

[0038] The front end of the outer wall of the mounting frame 1 is fixedly connected to the sterilization chamber 2 3, and both sides of the front end and rear end of the inner wall of the sterilization chamber 2 3 are rotatably connected with a rotating rod 31. The outer wall of the rotating rod 31 is provided with a conveyor belt 32, and the outer wall on the other side of the rear end rotating rod 31 passes through the sterilization chamber 2 3 to the outside of the sterilization chamber 2 3. A plurality of ultraviolet disinfection lamps 33 are evenly distributed on the inner top surface of the sterilization chamber 2 3, and a shipping trough 34 is opened at the front end of the upper surface of the sterilization chamber 2 3.

[0039] Compared with the existing fully automatic sterilization equipment for sauce and marinated products, when the fully automatic sterilization equipment for sauce and marinated products is used, by starting the servo motor 2 118 to drive the rotating roller 11 to rotate and the conveyor belt 12 to rotate, the sauce and marinated products to be sterilized can be automatically conveyed, and by starting the servo motor 114 to drive the rotating roller 2 14 to rotate and the conveyor belt 2 15 to rotate, the products can be automatically conveyed to the sterilization chamber 13 for sterilization, and the servo motor 114 rotates to drive the transmission wheel 115 and the synchronous belt 116 to rotate, thereby driving the conveyor belt 3 32 to move together, and can perform ultraviolet disinfection after the sterilization chamber 13 is sterilized, and can sterilize a large number of sauce and marinated products automatically and continuously without frequent human intervention, and has high practical performance.

[0040] The front and rear ends of the lower surface of the sterilization chamber 13 are fixedly connected with a thermal insulation curtain 17, and the front end of the lower surface of the sterilization chamber 2 3 is fixedly connected with a partition curtain 35. The thermal insulation curtain 17 is used to reduce heat loss, and the partition curtain 35 is used to prevent interference from the external environment. The middle part of the bottom surface of the sterilization chamber 13 is connected with a liquid outlet rack 111. The lower end of the outer wall of the liquid outlet rack 111 is provided with an electric control valve 2 112. The liquid outlet rack 111 is used to collect the generated water vapor, and the electric control valve 2 112 is used to discharge the liquid inside the liquid outlet rack 111. The rear end of the outer wall of the other side of the sterilization chamber 13 is connected with a liquid outlet rack 111. A mounting plate 113 is fixedly connected, and a servo motor 114 is fixedly connected to the middle of the upper surface of the mounting plate 113. The output end of the servo motor 114 passes through the sterilization chamber 13 and is fixedly connected to the outer wall on the other side of the rear end rotating roller 2 14. The output end of the servo motor 114 and the other side of the outer wall of the rear end rotating rod 31 are both sleeved with a transmission wheel 115, and the outer wall of the transmission wheel 115 is sleeved with a synchronous belt 116. The servo motor 114 is used to drive the conveyor belt 2 15 in the sterilization chamber 13 to rotate while driving the conveyor belt 3 32 in the sterilization chamber 2 3 to move. The rear end of the outer wall on the other side of the mounting frame 1 is fixedly connected to a protective shell 117, and the inner wall on the other side of the protective shell 117 is fixedly connected to a servo motor 2 118. The output end of the servo motor 2 118 passes through the mounting frame 1 and is fixedly connected to the outer wall on the other side of the rear end rotating roller 11. By starting the servo motor 2 118, it is easy to drive the conveyor belt 12 to move. The rear end of the outer wall on the other side of the mounting frame 1 is provided with a plc control panel 119. The mounting frame 1 and the lower surface of the sterilization chamber 2 3 are fixedly connected to the corners on both sides away from the center of the sterilization chamber 13. The PLC control panel 119 is electrically connected to the electric heating box 2, steam pump 22, servo motor 114, servo motor 2 118, temperature sensor, ultraviolet disinfection lamp 33, electric control valve 110 and electric control valve 2 112 to facilitate control of their switches. The rear end of the upper surface of the electric heating box 2 is connected with a liquid inlet pipe 25, and a blocking cover 26 is placed on the upper end of the inner wall of the liquid inlet pipe 25. The internal liquid is easily replenished through the liquid inlet pipe 25. The middle part of the outer wall of the other side of the sterilization chamber 13 and the sterilization chamber 2 3 is embedded with an observation window 4, which makes it easy to check the internal sterilization situation through the observation window 4.

[0041] Working principle: When in use, the servo motor 118 is started to drive the rotating roller 11 to rotate and the conveyor belt 12 to rotate, which can automatically transport the sauce and marinade products that need to be sterilized. The servo motor 114 is started to drive the rotating roller 14 to rotate and the conveyor belt 15 to rotate, which can automatically transport the sauce and marinade products to the sterilization chamber 13 for sterilization. The electric heating box 2 is used to heat the water inside. The steam generated by the heated water is extracted by starting the steam pump 22 and is transported to the flow pipe along the steam outlet. The high-temperature steam is easily transported to the sterilization chamber 13 through multiple nozzles 24. Steam is ejected, and then the packaged pickled products in the sterilization chamber 13 are steam sterilized. The steam can penetrate into the gaps in the packaging materials and the surface and internal pores of the pickled products, and fully contact with the microorganisms. It has a good killing effect on various microorganisms such as bacteria, molds, yeasts and spores. The servo motor 114 rotates to drive the transmission wheel 115 and the synchronous belt 116 to rotate, and then drives the conveyor belt 32 to move together, and then passes through the ultraviolet disinfection lamp 33 to facilitate secondary sterilization, which can further kill any residual microorganisms.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic sterilization device for marinated products, comprising a mounting frame (1), characterized in that: The front end and the rear end of the inner wall of the mounting frame (1) are both rotatably connected to a rotating roller (11), the outer wall of the rotating roller (11) is provided with a conveyor belt (12), the outer wall of the front end of the mounting frame (1) is fixedly connected to a sterilization chamber (13), the front end and the rear end of the inner wall of the sterilization chamber (13) are both rotatably connected to a rotating roller (14), the outer wall of the rotating roller (14) is provided with a conveyor belt (15), and the upper end and the lower end of the conveyor belt (15) are provided with a plurality of steam holes (16); The front end of the outer wall of one side of the mounting frame (1) is fixedly connected to an electric heating box (2), the outer wall of the rear end of the electric heating box (2) is fixedly connected to a mounting shell (21), the middle part of the bottom surface of the mounting shell (21) is fixedly connected to a steam pump (22), a delivery pipe (23) is embedded at the edge of the bottom surface of the sterilization chamber (13), and a plurality of nozzles (24) are connected on both sides of the upper surface of the delivery pipe (23), the steam suction end of the steam pump (22) is connected to the outer wall of the front end of the electric heating box (2), the steam discharge end of the steam pump (22) is connected to the middle part of the outer wall of the rear end of the delivery pipe (23), a temperature monitor (18) is provided at the front end of the inner top surface of the sterilization chamber (13), the rear end of the upper surface of the sterilization chamber (13) is connected to a steam outlet tank (19), and the middle part of the outer wall of the steam outlet tank (19) is sleeved with an electric control valve (110); The front end of the outer wall of the mounting frame (1) is fixedly connected to the second sterilization chamber (3), and both sides of the front end and rear end of the inner wall of the second sterilization chamber (3) are rotatably connected to the rotating rod (31), and the outer wall of the rotating rod (31) is provided with a conveyor belt (32), and the outer wall of the other side of the rear end of the rotating rod (31) passes through the second sterilization chamber (3) to the outside of the second sterilization chamber (3), and a plurality of ultraviolet disinfection lamps (33) are evenly distributed on the inner top surface of the second sterilization chamber (3), and a delivery trough (34) is provided at the front end of the upper surface of the second sterilization chamber (3).

2. The fully automatic sterilization equipment for marinated products according to claim 1, characterized in that: The front end and the rear end of the lower surface of the sterilization chamber 1 (13) are fixedly connected with a temperature-isolating curtain (17), and the front end of the lower surface of the sterilization chamber 2 (3) is fixedly connected with a partition curtain (35).

3. The fully automatic sterilization equipment for marinated products according to claim 1, characterized in that: The middle part of the inner bottom surface of the sterilization chamber 1 (13) is connected with a liquid outlet rack (111), and the lower end of the outer wall of the liquid outlet rack (111) is sleeved with an electric control valve 2 (112).

4. The fully automatic sterilization equipment for marinated products according to claim 1, characterized in that: The rear end of the outer wall on the other side of the sterilization chamber (13) is fixedly connected to a mounting plate (113), and the middle part of the upper surface of the mounting plate (113) is fixedly connected to a servo motor (114). The output end of the servo motor (114) passes through the sterilization chamber (13) and is fixedly connected to the outer wall on the other side of the rear end rotating roller (14). The output end of the servo motor (114) and the other side of the outer wall of the rear end rotating rod (31) are both sleeved with a transmission wheel (115), and the outer wall of the transmission wheel (115) is both sleeved with a synchronous belt (116).

5. The fully automatic sterilization equipment for marinated products according to claim 1, characterized in that: The rear end of the outer wall on the other side of the mounting frame (1) is fixedly connected to a protective shell (117), the inner wall on the other side of the protective shell (117) is fixedly connected to a servo motor 2 (118), and the output end of the servo motor 2 (118) passes through the mounting frame (1) and is fixedly connected to the outer wall on the other side of the rear end rotating roller 1 (11).

6. The fully automatic sterilization equipment for marinated products according to claim 1, characterized in that: A PLC control panel (119) is provided at the rear end of the outer wall on the other side of the mounting frame (1), and support legs (120) are fixedly connected to the corners on both sides of the lower surface of the mounting frame (1) and the second sterilization chamber (3) away from the center of the first sterilization chamber (13).

7. The fully automatic sterilization equipment for marinated products according to claim 1, characterized in that: A liquid inlet pipe (25) is connected through the rear end of the upper surface of the electric heating box (2), and a blocking cover (26) is placed on the upper end of the inner wall of the liquid inlet pipe (25).

8. The fully automatic sterilization equipment for marinated products according to claim 1, characterized in that: An observation window (4) is embedded in the middle of the outer wall of the other side of the sterilization chamber 1 (13) and the sterilization chamber 2 (3).

Images