Rectifying tower packing device

By introducing filter plates and scraper structures into the distillation tower filler device, the impurity blockage problem is solved, the gas and liquid phases are flowed, and the separation efficiency of the distillation tower is improved.

CN223287648UActive Publication Date: 2025-09-02NINGXIA ZHONGTONG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422411830.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-02
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

During use, the existing metal mesh filler distillation towers can easily clog the distributor holes, affecting the contact between gas and liquid phases, and reducing the distillation efficiency.

Method used

A distillation tower filler device is designed, including a packing tower cylinder, a filter plate and a filter ring, equipped with a scraper and a rotating motor, and impurities are pushed into the filter ring through the scraper to avoid blocking the filter plate and ensuring the flow of the gas and liquid phases.

Benefits of technology

Effectively prevent impurities from clogging the filter plate, maintain the flow of the gas and liquid phases in the filler tower, and improve distillation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rectifying tower packing device and relates to the technical field of rectifying towers. The device comprises a packed tower cylinder and a base, the packed tower cylinder is fixedly mounted on the base, a steam inlet, a material inlet, a heating medium outlet, a heating medium inlet, a window, a reflux inlet and a gas phase outlet are fixedly mounted on and communicated with the packed tower cylinder, and a plurality of rectification fillers are filled in the packed tower cylinder. A filter plate and a filter ring are fixedly mounted in the packed tower cylinder, a first filter opening and a second filter opening which are matched with the filter plate and the filter ring are formed in the packed tower cylinder, a rotating shaft is rotatably mounted in the packed tower cylinder, a scraping block is rotatably mounted on the top surface of the filter plate, the scraping block is fixedly connected with the rotating shaft, and a rotating motor is fixedly mounted on the base. And the rotating shaft is fixedly connected with the driving end of the rotating motor, so that a gas phase and a liquid phase in the packed tower barrel can be kept circulating, the flowing is not influenced by impurity accumulation, and the rectification efficiency of the packed tower barrel is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of distillation towers in fine chemical industry, in particular to a filling device for a distillation tower. Background Art

[0002] The distillation tower is a mass and heat transfer device that is widely used in fine chemical production. It is also a tower-type vapor-liquid contact device for distillation. It utilizes the different volatility between the components of the liquid mixture to complete the separation and purification of the mixture through the step-by-step flow and contact of the gas-liquid two phases to transfer mass and heat across the interface.

[0003] The packing in the packed distillation tower is generally in the form of metal mesh or ceramics. Metal mesh packing is widely used due to its high strength. Metal mesh packing is made of wire mesh cut into a certain shape and then bound. Therefore, during use, burrs left during cutting or rust and other debris falling off the wire are easy to fall onto the distributor provided in the distillation tower along with part of the liquid output from the condenser. Over a long period of time, the holes on the distributor will be blocked, which will further affect the contact between the gas and liquid phases, thereby affecting the distillation efficiency. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a distillation tower packing device that can overcome the above problems or at least partially solve the above problems.

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is: a distillation tower packing device, including a packing tower cylinder and a base, the packing tower cylinder is fixedly installed on the base, a steam inlet, a material inlet, a heat medium outlet, a heat medium outlet, a window, a reflux port and a gas phase outlet are fixedly installed on the packing tower cylinder and are connected, a plurality of distillation packings are filled and installed in the packing tower cylinder, a filter plate and a filter ring are fixedly installed in the packing tower cylinder, a plurality of first filter ports and second filter ports matching the filter plate and the filter ring are provided in the packing tower cylinder, a rotating shaft is rotatably installed in the packing tower cylinder, the rotating shaft is rotatably connected to the filter plate, a scraper is rotatably installed on the top surface of the filter plate, the scraper is fixedly connected to the rotating shaft, a rotating motor is fixedly installed on the base, and the rotating shaft is fixedly connected to the driving end of the rotating motor.

[0006] In order to limit the liquid phase and gas phase in the packed tower cylinder, preferably, the connection point between the heat medium outlet and the packed tower cylinder is higher than the connection point between the steam inlet and the material inlet and the packed tower cylinder, the connection point between the heat medium inlet and the packed tower cylinder is higher than the connection point between the heat medium outlet and the packed tower cylinder, the connection point between the reflux port and the packed tower cylinder is higher than the connection point between the heat medium inlet and the packed tower cylinder, and the connection point between the gas phase outlet and the packed tower cylinder is located at the topmost end of the packed tower cylinder.

[0007] In order to observe the reaction, further, there are multiple viewing windows, and the positions of the connecting points between the viewing windows and the packing tower cylinder match the distillation packing.

[0008] In order to push the impurities into the filter ring, preferably, the top surface of the filter plate is an arc-shaped surface, and the scraper block is an arc-shaped block matching the top surface of the filter plate.

[0009] In order to clean the impurities on the filter ring, preferably, a rotating door panel matching the filter ring is rotatably mounted on the side end of the packing tower cylinder.

[0010] In order to facilitate the cleaning of impurities on the filter ring, further, a scraper bar matching the filter ring is fixedly installed at the tail end of the scraper block, and the scraper bar is L-shaped.

[0011] After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art: the distillation tower packing device of the utility model filters impurities through the filter plate. When the impurities on the filter plate accumulate to a certain amount, the scraper block scrapes and washes them, pushing the impurities into the filter ring, so that the impurities can no longer block the filter plate, so that the gas phase and liquid phase in the packed tower barrel can maintain circulation, and the flow will not be affected by the accumulation of impurities, thereby improving the distillation efficiency of the packed tower barrel.

[0012] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In the attached figure:

[0014] Figure 1 This is a schematic diagram of the external overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the filter plate and scraper structure of the utility model.

[0017] In the figure: 1. Packing tower cylinder; 101. First filter port; 102. Second filter port; 2. Base; 3. Rotating motor; 4. Steam inlet; 5. Material inlet; 6. Heat medium outlet; 7. Heat medium inlet; 8. Reflux port; 9. Gas phase outlet; 10. Window; 11. Distillation packing; 13. Rotating shaft; 14. Filter plate; 15. Filter ring; 16. Scraper block; 161. Scraper strip; 18. Rotating door panel. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0019] Example:

[0020] Reference Figure 1-3 As shown, the distillation tower packing device includes a packing tower cylinder 1 and a base 2, the packing tower cylinder 1 is fixedly installed on the base 2, and a steam inlet 4, a material inlet 5, a heat medium outlet 6, a heat medium inlet 7, a window 10, a reflux port 8 and a gas phase outlet 9 are fixedly installed and connected on the packing tower cylinder 1, a plurality of distillation packings 11 are filled and installed in the packing tower cylinder 1, a filter plate 14 and a filter ring 15 are fixedly installed in the packing tower cylinder 1, a plurality of first filter ports 101 and second filter ports 102 matching the filter plates 14 and the filter rings 15 are provided in the packing tower cylinder 1, a rotating shaft 13 is rotatably installed in the packing tower cylinder 1, the rotating shaft 13 is rotatably connected to the filter plate 14, a scraper block 16 is rotatably installed on the top surface of the filter plate 14, and the scraper block 16 is fixedly connected to the rotating shaft 13, a rotating motor 3 is fixedly installed on the base 2, and the rotating shaft 13 is fixedly connected to the driving end of the rotating motor 3.

[0021] The connection point between the heat medium outlet 6 and the packed tower cylinder 1 is higher than the connection point between the steam inlet 4 and the material inlet 5 and the packed tower cylinder 1, the connection point between the heat medium inlet 7 and the packed tower cylinder 1 is higher than the connection point between the heat medium outlet 6 and the packed tower cylinder 1, the connection point between the reflux port 8 and the packed tower cylinder 1 is higher than the connection point between the heat medium inlet 7 and the packed tower cylinder 1, the connection point between the gas phase outlet 9 and the packed tower cylinder 1 is located at the top of the packed tower cylinder 1, there are multiple windows 10, and the positions of the connection points between the windows 10 and the packed tower cylinder 1 match the distillation packing 11, which restricts the connection points between the steam inlet 4, material inlet 5, heat medium outlet 6, heat medium inlet 7, window 10, reflux port 8 and gas phase outlet 9 and the packed tower cylinder 1, thereby achieving control of liquid and gas phase input and output.

[0022] The top surface of the filter plate 14 is an arc-shaped surface, and the scraper block 16 is an arc-shaped block that matches the top surface of the filter plate 14. The arc-shaped surface can facilitate the flow of impurities from high to low to the filter ring 15. When the scraper block 16 rotates, the arc-shaped convex surface faces the impurities, and the impurities move along the arc-shaped convex surface to the edge of the scraper block 16 and finally fall into the filter ring 15.

[0023] A rotating door panel 18 matching the filter ring 15 is rotatably installed at the side end of the packing tower cylinder 1, and a 601 matching the filter ring 15 is fixedly installed at the tail end of the scraper block 16. The scraper bar 161 is L-shaped. When the packing tower cylinder 1 is not in use, the rotating door panel 18 is rotated to open the impurities in the filter ring 15, and the scraper bar 161 pushes the impurities in the filter ring 15 to the rotating door panel 18, making it convenient to clean the impurities.

[0024] The utility model transports materials through the material inlet 5 to heat the packed tower cylinder 1, transports heat source through the heat medium inlet 7, and outputs heat source through the heat medium outlet 6. Depending on the selected fluid, when gas is used, gas is input from the steam inlet 4, and the material is volatilized from bottom to top in the packed tower cylinder 1. The distillation filler 11 classifies the raw gas to remove impurities, and the raw gas with impurities removed is discharged from the gas phase outlet 9. The filtered impurities in the gas and the impurities on the distillation filler 11 flow downward and fall on the filter plate 14 for filtration. The rotating motor 3 is started, and the rotating shaft 13 drives the scraper 16 to rotate on the filter plate 14. The impurities on the filter plate 14 are pushed into the filter ring 15 by the scraper 16, and the filter plate 14 that is not blocked by impurities continues to filter.

[0025] The above is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this patent can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention without departing from the scope of the technical solution of the present invention, and all of these should be covered by the protection scope of the present invention.

Claims

1. A distillation tower packing device, characterized in that: The invention comprises a packed tower cylinder (1) and a base (2), wherein the packed tower cylinder (1) is fixedly mounted on the base (2), a steam inlet (4), a material inlet (5), a heat medium outlet (6), a heat medium inlet (7), a viewing window (10), a reflux port (8) and a gas phase outlet (9) are fixedly mounted on the packed tower cylinder (1) and are in communication with each other, a plurality of rectification packings (11) are filled and mounted in the packed tower cylinder (1), a filter plate (14) and a filter ring (15) are fixedly mounted in the packed tower cylinder (1), and a plurality of A first filter port (101) and a second filter port (102) are matched with the filter plate (14) and the filter ring (15); a rotating shaft (13) is rotatably installed in the packing tower cylinder (1); the rotating shaft (13) is rotatably connected to the filter plate (14); a scraper (16) is rotatably installed on the top surface of the filter plate (14); the scraper (16) is fixedly connected to the rotating shaft (13); a rotating motor (3) is fixedly installed on the base (2); and the rotating shaft (13) is fixedly connected to the driving end of the rotating motor (3).

2. The distillation tower packing device according to claim 1, characterized in that The connection point between the heat medium outlet (6) and the packed tower barrel (1) is higher than the connection point between the steam inlet (4) and the material inlet (5) and the packed tower barrel (1); the connection point between the heat medium inlet (7) and the packed tower barrel (1) is higher than the connection point between the heat medium outlet (6) and the packed tower barrel (1); the connection point between the reflux port (8) and the packed tower barrel (1) is higher than the connection point between the heat medium inlet (7) and the packed tower barrel (1); and the connection point between the gas phase outlet (9) and the packed tower barrel (1) is located at the top of the packed tower barrel (1).

3. The distillation tower packing device according to claim 2, characterized in that There are a plurality of viewing windows (10), and the positions of the communicating points between the viewing windows (10) and the packing tower cylinder (1) match the distillation packing (11).

4. The distillation tower packing device according to claim 1, characterized in that The top surface of the filter plate (14) is an arc-shaped surface, and the scraper block (16) is an arc-shaped block matching the top surface of the filter plate (14).

5. The distillation tower packing device according to claim 1, characterized in that A rotating door plate (18) matching the filter ring (15) is rotatably mounted on the side end of the packing tower cylinder (1).

6. The distillation tower packing device according to claim 5, characterized in that A scraper strip (161) matching the filter ring (15) is fixedly mounted on the tail end of the scraper block (16), and the scraper strip (161) is L-shaped.