Gas-water mixed cleaning device for inclined pipe of sedimentation tank

By designing a gas-water mixed cleaning device for inclined pipes in the sedimentation tank, the sludge adhesion problem is solved by using the gas-water mixed cleaning technology, extending the service life of the inclined pipes, reducing maintenance costs, and achieving efficient and environmentally friendly cleaning effects.

CN223287683UActive Publication Date: 2025-09-02HENAN TIANYI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422544883.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-02
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

During the use of sedimentation tanks, sludge accumulation and adhesion problems often occur, resulting in a shortened service life and an increase in maintenance costs.

Method used

A gas-water mixture cleaning device for inclined pipes of the sedimentation tank is designed. Through the combination of the riser, main air pipe and bronchial, the inclined pipe is cleaned by the gas-water mixture, and the frictional effect of the air flow and the water flow is used to reduce sludge adhesion.

Benefits of technology

It effectively reduces sludge adhesion, extends the service life of inclined pipes, reduces maintenance costs, is easy to operate, is energy-saving and environmentally friendly, is suitable for all kinds of materials and complex pipe networks, and has significant cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sedimentation tank inclined pipe gas-water mixed cleaning device which comprises a vertical pipe, one end of the vertical pipe is connected with an external fan, the other end of the vertical pipe is connected with a main gas pipe, the main gas pipe is communicated with a plurality of branch gas pipes, each branch gas pipe is provided with a plurality of gas holes, and the end, away from the vertical pipe, of the main gas pipe and the ends, away from the main gas pipe, of the branch gas pipes are plugged through plugs. Relates to the technical field of sewage treatment, can instantly disturb the water flow around the device by increasing the flow speed of a through hole during air outlet, reduces the adhesiveness of sludge through the friction between the water flow and the side wall of an inclined pipe, and can effectively reduce the problem of sedimentation and accumulation. And the service life of the inclined pipe is greatly prolonged, the manual maintenance cost is reduced, and the inclined pipe better conforms to the high-efficiency, economical and environment-friendly criteria.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sewage treatment, in particular to an inclined tube air-water mixing cleaning device for a sedimentation tank. Background Art

[0002] Sedimentation tanks are currently widely used in various wastewater treatment applications. They can be used to remove impurities such as suspended solids and particulate matter from domestic and industrial wastewater, improving effluent quality. In industrial wastewater treatment, sedimentation tanks can be used to treat wastewater containing oil and suspended solids, ensuring that wastewater meets discharge standards. Sedimentation tanks can also be used in water treatment and rainwater treatment, contributing to environmental protection and sustainable development.

[0003] However, in the field of use over the past decade, it is not difficult to find that silt accumulation and adhesion problems frequently occur during its use. Based on this situation, it is urgent to design a sedimentation tank air-water mixing cleaning device to reduce the silt accumulation and adhesion problems in the sedimentation tank through the process of air-water mixing cleaning. Utility Model Content

[0004] The purpose of the utility model is to provide a sedimentation tank inclined tube air-water mixing cleaning device to solve the problems raised in the above background technology.

[0005] The technical solutions adopted in this utility model are as follows:

[0006] A sedimentation tank inclined tube air-water mixing and cleaning device includes a vertical pipe, one end of which is connected to an external fan, and the other end is connected to a main air pipe. The main air pipe is connected to a plurality of bronchi, and the bronchi are provided with a plurality of air holes. The end of the main air pipe away from the vertical pipe and the end of the bronchi away from the main air pipe are both blocked by plugs.

[0007] Preferably, the riser is fixed to the side wall via a wall bracket, and the upper end thereof is connected to the external fan outlet duct via a flange.

[0008] Preferably, the riser is connected to the main gas pipe through an elbow.

[0009] Preferably, the bronchus is connected to the main trachea via a saddle.

[0010] Preferably, the main airway and bronchial tube are both made of ABS pipes.

[0011] Preferably, it also includes a bracket for installing and fixing the main air pipe and the bronchial pipe, and the bracket is directly fixed on the inclined pipe bracket on site in an upside-down hanging manner.

[0012] Preferably, the main air pipe includes several pipe sections, which are respectively connected to several bronchi, and each pipe section is provided with an electric / manual valve for control.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0014] 1. In the utility model, by increasing the through-hole flow rate during air outlet, the water flow around the device can be disturbed in an instant, and the adhesion of silt can be reduced through the friction between the water flow and the side wall of the inclined tube, which can effectively reduce the problem of silt accumulation, greatly increase the service life of the inclined tube, reduce the cost of manual maintenance, and make it better meet the principles of high efficiency, economy, and environmental protection.

[0015] 2. The utility model can be purged continuously, is easy to install and manufacture, is highly efficient and energy-saving, is easy to operate and maintain, has a long service life, is easy to operate manually, and can effectively achieve continuous purging and cleaning functions for the inclined tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a top view of the utility model;

[0017] Figure 2 This is the main view of the utility model;

[0018] In the figure: 1. Standpipe; 2. Main air pipe; 3. Bracket; 4. Bronchus; 5. Air hole; 6. Oblique pipe bracket; 7. Saddle seat; 8. Plug. DETAILED DESCRIPTION

[0019] The specific implementation methods of the present utility model are described in detail below.

[0020] The "ranges" disclosed in this utility model are defined in the form of lower limits and upper limits. A given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundaries of the particular range. Ranges defined in this manner can be inclusive or exclusive of the end values ​​and can be combined arbitrarily, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 10 to 50 is listed for a particular parameter, it is understood that ranges of 10 to 40 and 20 to 50 are also contemplated. Furthermore, if the minimum range values ​​listed are 1 and 2, and if the maximum range values ​​listed are 3, 4, and 5, then the following ranges are all contemplated: 1 to 3, 1 to 4, 1 to 5, 2 to 3, 2 to 4, and 2 to 5. In this application, unless otherwise specified, the numerical range "a to b" is an abbreviation for any combination of real numbers between a and b, where a and b are real numbers. For example, the numerical range "0 to 5" means that all real numbers between "0 to 5" are listed herein, and "0 to 5" is merely an abbreviation for these numerical combinations.

[0021] Unless otherwise specified, all embodiments and optional embodiments of the present application can be combined with each other to form a new technical solution.

[0022] Unless otherwise specified, all technical features and optional technical features of this application can be combined with each other to form a new technical solution.

[0023] Unless otherwise specified, all steps of the present application may be performed sequentially or randomly, preferably sequentially. For example, the method includes steps (a) and (b), indicating that the method may include steps (a) and (b) performed sequentially, or may include steps (b) and (a) performed sequentially. For example, the method may further include step (c), indicating that step (c) may be added to the method in any order, for example, the method may include steps (a), (b) and (c), or may include steps (a), (c) and (b), or may include steps (c), (a) and (b), etc.

[0024] Unless otherwise specified, the terms "include" and "comprising" used in this application may be open-ended or closed-ended. For example, "include" and "comprising" may mean that other components not listed may also be included or that only the listed components are included.

[0025] Unless otherwise specified, the reaction is carried out at room temperature and pressure.

[0026] Unless otherwise specified, all parts or percentages are by weight.

[0027] In the present invention, all substances used are known substances and can be purchased or synthesized by known methods.

[0028] In the present invention, the devices or equipment used are all conventional devices or equipment known in the field and are all commercially available.

[0029] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] Example:

[0031] A sedimentation tank inclined tube air-water mixing cleaning device, such as Figure 1-2 As shown, it includes a riser 1, one end of which is connected to an external fan, and the other end is connected to a main air pipe 2. The main air pipe 2 is connected to a plurality of bronchi 4, and the bronchi 4 is provided with a plurality of air holes 5. The end of the main air pipe 2 away from the riser 1 and the end of the bronchi 4 away from the main air pipe 2 are both blocked by a plug 8.

[0032] In a possible implementation, the riser 1 is fixed to the side wall via a wall bracket, and the upper end thereof is connected to an external fan outlet duct via a flange.

[0033] In a possible implementation, the standpipe 1 is connected to the main gas pipe 2 through an elbow.

[0034] In a possible embodiment, the bronchus 4 is connected to the main trachea 2 via the saddle 7 .

[0035] In a possible implementation, both the main trachea 2 and the bronchial tube 4 are made of ABS pipes.

[0036] In a possible embodiment, a bracket 3 is further included for installing and fixing the main air pipe 2 and the bronchial pipe 4. The bracket 3 is directly fixed on the inclined pipe bracket on site in an upside-down hanging manner.

[0037] In a possible embodiment, the main airway 2 includes several pipe sections, which are respectively connected to several bronchi 4, and each pipe section is provided with an electric / manual valve for control.

[0038] In one possible embodiment, the vertical pipe 1 of the oblique-tube purging device is fixed to the side wall via a wall bracket, and the upper portion is connected to the fan outlet duct using a flange; the main air pipe 1 is connected to the vertical pipe using an elbow at the end, and is connected to the bronchial pipe 4 on the side using a saddle seat 7; the bronchial pipe 4 is provided with evenly distributed air holes 5 to achieve the purging effect. The oblique-tube air-water mixing cleaning device for the sedimentation tank of the present invention can continuously purge without interruption, has low power consumption, and the pipes inside and outside the tank can be connected using flanges, which are detachable, simple to install, and highly efficient and energy-saving. At the same time, the main air pipe 2 is controlled by a multi-section valve, which is convenient for daily operation and maintenance as well as later repair and replacement, and has the advantages of long service life, low maintenance cost, and wider applicability.

[0039] In one possible implementation, an air-water hybrid cleaning device utilizes the combined action of air and water to clean sedimentation tank inclined pipes without the use of any chemical cleaning agents. This technology features ease of operation, unaffected by complex piping, no damage to the pipe network, long operating distances, high efficiency, and strong adaptability. It is suitable for construction in complex pipe networks and can clean a wide range of inclined pipes, ranging from 25 to 100 mm in diameter. It is also suitable for materials such as polypropylene, PVC, fiberglass, and stainless steel. It saves time, effort, and energy, while offering low cleaning costs, a pollution-free design, and excellent cleaning results.

[0040] In one possible implementation, air-water mixed cleaning technology uses a strong impact of air and water to effectively strip and flush away dirt, scale, and biofilm adhering to the inner walls of the auxiliary pipe, restoring the pipe's smooth flow and cleanliness. For common inclined tube sedimentation tanks, installing this pulse flushing device can effectively reduce sludge adhesion, extend the life of the inclined tube, and reduce subsequent maintenance costs.

[0041] In a possible embodiment, the main air pipe 2, bronchial pipe 4, etc. are mostly made of ABS pipes, which have the advantages of corrosion resistance and good hardness, are inexpensive and can meet the use requirements and service life; elbows, flanges, saddle seats, etc. are used as connection methods, which are quick and convenient to install; the bracket 3 is mostly fixed directly on the inclined pipe bracket on site in an inverted hanging manner, which effectively saves the cost and difficulty of installation; the evenly distributed air holes 5 can effectively ensure the uniformity of blowing and better use effect, and the use of natural wind and raw water for cleaning is more environmentally friendly and economical.

[0042] It is worth noting that the above situation is used for bottom blowing of sedimentation tank fillers such as inclined tubes or inclined plates. Its function is to effectively prevent silt from adhering to the inner wall of the filler, increase the service life of the filler and reduce maintenance costs. Under certain conditions, changing the installation height of the device can also play a different role in the internal cleaning of the sedimentation tank. For example, installing it to the bottom of the sedimentation tank can effectively play the role of air stirring, increase the activity of the silt at the bottom of the sedimentation tank, and make it less likely to accumulate.

[0043] In one possible embodiment, during use, the main air pipe 2 can be divided into multiple separately used systems, each of which is equipped with an electric / manual valve for control, thereby achieving segmented control. Not only can the uniformity of hydraulic stirring be adjusted during use, but the cost of installation and maintenance can also be simplified.

[0044] In a possible embodiment, during the use of the project, the aeration fan fills the fan air volume into the riser 1 through the air inlet pipe, and is divided into each branch pipe 4 along the main air pipe, and finally the wind is ejected through the air hole 5. During the production, the aperture (usually 4-8mm), spacing (usually 100-500mm), and number of the air holes 5 need to be carefully calculated in the calculation sheet; the layout spacing of the branch pipes (usually 1000-1500mm), the total aeration air volume of the aeration should be based on the area of ​​the pool (the commonly used stirring load is 0.03-0.1m 3 / min), and then make a comprehensive calculation based on factors such as the aperture of the inclined tube, the quality and quantity of water being treated, etc.

[0045] Generally speaking, the aperture size of the inclined pipe is proportional to the density of the purge pipe, that is, the larger the aperture of the inclined pipe, the larger the required purge pipe layout spacing can be, and under the same conditions, the required total air volume is also smaller; and the selection of the pipe diameter of the main air pipe 2 and the bronchial pipe 4 needs to select the appropriate wind speed according to the pressure-bearing strength of the pipe; the calculated wind speed of the main air pipe 2 and the bronchial pipe 4 for conventional PN10 pipes is 5-8m / s, and the appropriate minimum pipe diameter requirements for the main and branch pipes are selected through calculation. The final selection and confirmation of the pipe diameter also requires comprehensive consideration of the pipe strength. To prevent damage, branches with too small a diameter cannot be selected; the number and spacing of the mounting brackets 3 are calculated based on the hardness, length and weight of the pipe itself, and it is necessary to ensure that the air pipe does not bend or deform during operation, and that there is no strong vibration during system operation.

[0046] Furthermore, the opening size of the air hole 5 is mostly 4-8mm. The number of openings is calculated based on its cross-sectional area and the flow rate through the hole (generally 8-12m / s). It should be noted that the distribution of the air holes must be uniform to ensure that the final flow rate through the hole is greater than the flow rate of the main branch pipe. Only in this way can the intensity of the water flow disturbance be increased and the uniformity of flushing be increased, thereby reducing the occurrence of flushing dead corners and sludge that cannot be flushed away, thereby making the purging process more efficient.

[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sedimentation tank inclined tube air-water mixing cleaning device, characterized by: The utility model comprises a vertical pipe (1), one end of the vertical pipe (1) is connected to an external fan, and the other end thereof is connected to a main air pipe (2), the main air pipe (2) is connected to a plurality of bronchial pipes (4), the bronchial pipes (4) are provided with a plurality of air holes (5), and the end of the main air pipe (2) away from the vertical pipe (1) and the end of the bronchial pipe (4) away from the main air pipe (2) are both blocked by a plug (8).

2. A sedimentation tank inclined tube air-water mixing cleaning device according to claim 1, characterized in that: The vertical pipe (1) is fixed to the side wall via a wall bracket, and its upper end is connected to the external fan outlet duct via a flange.

3. The device for mixing air and water in a sedimentation tank with an inclined tube as claimed in claim 1, wherein: The vertical pipe (1) is connected to the main gas pipe (2) through an elbow.

4. The device for mixing air and water in a sedimentation tank with an inclined tube as claimed in claim 1, wherein: The bronchus (4) is connected to the main trachea (2) via the saddle seat (7).

5. The device for mixing air and water in a sedimentation tank with an inclined tube as claimed in claim 1, characterized in that: The main air pipe (2) and the bronchial pipe (4) are both made of ABS material.

6. The device for mixing air and water in a sedimentation tank with an inclined tube as claimed in claim 1, characterized in that: It also includes a bracket (3) for installing and fixing the main air pipe (2) and the bronchial pipe (4), and the bracket (3) is directly fixed on the inclined pipe bracket on site in an upside-down hanging manner.

7. The device for mixing air and water in a sedimentation tank with an inclined tube as claimed in claim 1, characterized in that: The main air pipe (2) comprises a plurality of pipe sections, which are respectively connected to a plurality of bronchial pipes (4), and each pipe section is provided with an electric / manual valve for control.