Reactor product separation device

Abstract

The utility model relates to the technical field of reactors, and particularly discloses a reactor product separation device which comprises a reaction box, a discharging structure is arranged at the bottom end of the reaction box, a filtering box is arranged at the bottom end of the discharging structure, a slag discharging pipe is arranged on one side of the filtering box, a circulating structure is arranged at the bottom end of the filtering box, and a discharging pipe is arranged on the other side of the filtering box. Bottom columns are uniformly arranged at the bottom end of the circulating structure; the reactor product separation device comprises a reaction box, a filter box, a feeding assembly and a filter structure, the feeding assembly is communicated with the reaction box and the filter box, and the filter structure is arranged in the filter box. And small-size solids can be separated out more carefully and fed into the reaction box again for reaction, so that reaction liquid can be utilized more sufficiently, and blockage of small-size products to a conveying pipe is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a reactor product separation device. Background Art

[0002] With the progress of the times, science and technology are constantly developing. Faced with some substances that are difficult to extract directly, people usually use chemical and physical mixing methods to separate and extract the mixture. In order to make the whole process more convenient, people have made reactors to make the whole reaction process more sufficient and convenient. The reactor will precipitate the required components of the internal liquid after various reactions and separate the precipitated objects and the remaining reaction liquid after the reaction. The separated liquid can continue to be put into the reactor for secondary use to reduce waste. Therefore, it is particularly important to propose a reactor product separation device.

[0003] Although the reactor product separation device can separate the product and the reaction liquid during use, it still has the following defects in actual use: 1. When the solid-liquid separation product is in progress, slightly smaller solid products are easily transported back to the reactor along with the separation liquid for reaction, but long-term accumulation can easily cause blockage of the drainage pipe; 2. When there is too much precipitated product, the discharge place is easily blocked, which reduces the filtration rate and affects the production efficiency. Utility Model Content

[0004] The purpose of the present invention is to provide a reactor product separation device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a reactor product separation device, comprising: a reaction box, a discharge structure provided at the bottom end of the reaction box, a filter box provided at the bottom end of the discharge structure, a slag discharge pipe provided on one side of the filter box, a circulation structure provided at the bottom end of the filter box, and bottom columns evenly provided at the bottom end of the circulation structure;

[0006] A feeding assembly is provided between the reaction box and the filter box:

[0007] A filtering structure, which is arranged inside the filter box and is used to filter objects falling from the discharge structure;

[0008] A stirring structure is provided at the top of the reaction box and is used to stir the reaction liquid inside the reaction box.

[0009] Preferably, the loading assembly includes an aggregate box and a Jiaolong conveyor, and the bottom end of the Jiaolong conveyor extends to the bottom of the inner wall of the aggregate box.

[0010] Preferably, the stirring structure includes a telescopic support installed on the top of the reaction box, a mounting plate fixed on the top of the telescopic support, a servo motor installed on the top of the mounting plate, a main stirring rod arranged at the bottom end of the mounting plate, and side stirring rods evenly fixed on the outer wall of the main stirring rod, wherein the side stirring rods are symmetrically distributed on both sides of the main stirring rod, and cylindrical stirring rods are evenly fixed on the outer wall of the side stirring rod.

[0011] Preferably, the circulation structure includes a liquid collecting hopper installed at the bottom of the filter box, a transport pipe fixed to the bottom of the liquid collecting hopper, and a heating block arranged on the outer wall of the transport pipe, wherein the liquid collecting hopper is designed to be an inverted cone, the top of the transport pipe extends to the top of the reaction box and is connected to the reaction box, and one end of the heating block is installed on the outer wall of the reaction box.

[0012] Preferably, a cleaning structure is provided on the outside of the side stirring rod, and the cleaning structure includes a side scraper provided on the outside of the side stirring rod, a side mounting ring evenly provided on the inner wall of the side scraper, a bottom scraper provided at the bottom end of the main stirring rod, a rotating shaft slot opened in the middle position of the top of the bottom scraper, a bottom mounting ring respectively fixed on both sides of the top of the bottom scraper, a mounting bolt threadedly installed inside the bottom mounting ring, and a mounting nut threadedly connected to both ends of the mounting bolt.

[0013] Preferably, the side scraper and the bottom scraper are both designed to be arc-shaped, the outer wall of the side scraper is in conflict with the inner wall of the reaction box, the bottom end of the bottom scraper is in conflict with the bottom end of the inner wall of the reaction box, the bottom scraper is designed to be snap-connected with the main stirring rod through the rotating shaft slot, and the bottom mounting ring is threadedly connected to the side stirring rod at the bottom end of the main stirring rod through the mounting bolts and the mounting nuts, and the material of the side scraper and the bottom scraper has a certain elasticity.

[0014] Preferably, the filtering structure includes a filter cavity opened inside the filter box, filter plates evenly arranged inside the filter cavity, a slag discharge port evenly opened on the side of the filter box close to the aggregate box, and a slag transport pipe arranged inside the slag discharge port.

[0015] Preferably, three groups of filter plates and slag discharge ports are provided, and two groups of slag transport pipes are provided. The filter plates are designed to be inclined inside the filter cavity, wherein the topmost slag discharge port is designed to be arc-shaped and connected to the slag discharge pipe, and the two groups of slag discharge ports below are respectively connected to the aggregate box through the slag transport pipe.

[0016] Preferably, the discharge structure includes a discharge pipe fixed to the bottom end of the reaction box, a blocking plate arranged inside the discharge pipe, and a discharge rotary column arranged inside the blocking plate, wherein one end of the discharge rotary column extends to the outside of the discharge pipe, and the blocking plate and the discharge rotary column are designed to be threadedly connected.

[0017] The utility model has at least the following beneficial effects:

[0018] 1. By setting up the filtering structure, the reactor product separation device can more carefully separate small-volume solids when separating the reaction products and put them into the reaction box again for reaction. This not only makes full use of the reaction liquid, but also avoids the blockage of the transport pipe by small-volume products.

[0019] 2. By setting up a stirring structure, the reactor product separation device can make more full use of each raw material in the reaction liquid, preventing the internal reaction liquid from forming stratification and affecting the reaction efficiency.

[0020] 3. By setting up a cleaning structure, the product separation device of the reactor will not be stuck or blocked due to excessive accumulation of solid objects at the bottom during discharge, and when blocked, the servo motor can be started to stir the sediment at the bottom so that it is no longer blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a three-dimensional structural diagram of the utility model;

[0022] Figure 2 This is a three-dimensional diagram of the main cross-section of the utility model;

[0023] Figure 3 This is a three-dimensional side-view cross-sectional view of the present invention;

[0024] Figure 4 For this utility model Figure 3 Enlarged view of point A in the middle;

[0025] Figure 5 This is a partial enlarged view of the cleaning structure of the utility model.

[0026] Figure: 1, reaction box; 2, filter box; 3, bottom column; 4, slag discharge pipe; 5, feeding assembly; 501, collection box; 502, Jiaolong transporter; 6, stirring structure; 601, mounting plate; 602, servo motor; 603, telescopic support; 604, main stirring rod; 605, side stirring rod; 7, circulation structure; 701, liquid collecting hopper; 702, transport pipe; 703, heating block; 8, cleaning structure Structure; 801, side scraper; 802, side mounting ring; 803, bottom scraper; 804, shaft slot; 805, bottom mounting ring; 806, mounting bolt; 807, mounting nut; 9, filtering structure; 901, filter chamber; 902, filter plate; 903, slag discharge port; 904, slag transport pipe; 10, discharge structure; 1001, discharge pipe; 1002, blocking plate; 1003, discharge column. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-5 , the utility model provides a technical solution:

[0029] Example 1:

[0030] A reactor product separation device, comprising:

[0031] A reaction box 1 is provided with a discharge structure 10 at the bottom end of the reaction box 1, a filter box 2 is provided at the bottom end of the discharge structure 10, a slag discharge pipe 4 is provided on one side of the filter box 2, a circulation structure 7 is provided at the bottom end of the filter box 2, and bottom columns 3 are evenly provided at the bottom end of the circulation structure 7; a feeding component 5, the feeding component 5 connects the reaction box 1 and the filter box 2, a filter structure 9, the filter structure 9 is provided inside the filter box 2, and the filter structure 9 is used to filter items falling from the discharge structure 10.

[0032] Among them, the loading component 5 includes an aggregate box 501 and a Jiaolong conveyor 502. The bottom end of the Jiaolong conveyor 502 extends to the bottom of the inner wall of the aggregate box 501. The filtering structure 9 includes a filter cavity 901 opened inside the filter box 2, filter plates 902 evenly arranged inside the filter cavity 901, a slag discharge port 903 evenly opened on the side of the filter box 2 close to the aggregate box 501, and a slag transport pipe 904 arranged inside the slag discharge port 903.

[0033] In addition, three groups of filter plates 902 and slag discharge ports 903 are provided, and two groups of slag transport pipes 904 are provided. The filter plates 902 are designed to be inclined inside the filter cavity 901, and the topmost slag discharge port 903 is designed to be arc-shaped and is connected to the slag discharge pipe 4. The two groups of slag discharge ports 903 below are respectively connected to the aggregate box 501 through the slag transport pipe 904.

[0034] Through the filter structure 9, the surface of each layer of filter plate 902 is provided with filter holes of different sizes, and the size of the filter holes decreases from top to bottom, so that most of the solids can be separated as needed without waste. The solids screened out from the surface of the two layers of filter plates 902 at the bottom can be stored in the aggregate box 501 along the slag transport pipe 904, and distinguished from the qualified products produced by the slag discharge pipe 4. When separating the reaction products, this reactor product separation device can more carefully separate small-volume solids and put them into the reaction box 1 again for reaction, which not only can make more full use of the reaction liquid, but also avoid the small-volume products from clogging the transport pipe 702.

[0035] According to the above embodiment, embodiment 2,

[0036] It should be noted that the stirring structure 6 is arranged at the top of the reaction box 1. The stirring structure 6 is used to stir the reaction liquid inside the reaction box 1. The stirring structure 6 includes a telescopic support 603 installed at the top of the reaction box 1, a mounting plate 601 fixed at the top of the telescopic support 603, a servo motor 602 installed at the top of the mounting plate 601, a main stirring rod 604 arranged at the bottom of the mounting plate 601, and a side stirring rod 605 evenly fixed on the outer wall of the main stirring rod 604.

[0037] The side stirring rods 605 are symmetrically distributed on both sides of the main stirring rod 604 , and cylindrical stirring rods are evenly fixed on the outer walls of the side stirring rods 605 .

[0038] Through the provided stirring structure 6, the servo motor 602 drives the main stirring rod 604 and the side stirring rod 605 to stir inside the reaction box 1 during operation, so that the reaction is more complete, and because the telescopic support 603 can drive the mounting plate 601 to rise and fall, the main stirring rod 604 and the side stirring rod 605 inside the reaction box 1 can also be raised and lowered, so that the reactor product separation device can make more full use of every raw material in the reaction liquid, and prevent the internal reaction liquid from forming stratification and affecting the reaction efficiency.

[0039] According to the above embodiment, embodiment three,

[0040] It should be noted that the circulation structure 7 includes a liquid collecting hopper 701 installed at the bottom of the filter box 2, a transport pipe 702 fixed to the bottom of the liquid collecting hopper 701, and a heating block 703 arranged on the outer wall of the transport pipe 702, wherein the liquid collecting hopper 701 is designed in an inverted cone shape, the top of the transport pipe 702 extends to the top of the reaction box 1 and is connected to the reaction box 1, one end of the heating block 703 is installed on the outer wall of the reaction box 1, and a cleaning structure 8 is provided on the outer side of the side stirring rod 605. The cleaning structure 8 includes a side scraper 801 provided on the outside of the side stirring rod 605, a side mounting ring 802 evenly provided on the inner wall of the side scraper 801, a bottom scraper 803 provided at the bottom end of the main stirring rod 604, a rotating shaft slot 804 provided at the middle position of the top of the bottom scraper 803, a bottom mounting ring 805 respectively fixed to both sides of the top of the bottom scraper 803, a mounting bolt 806 threadedly installed inside the bottom mounting ring 805, and a mounting nut 807 threadedly connected to both ends of the mounting bolt 806.

[0041] Among them, the side scraper 801 and the bottom scraper 803 are both designed to be arc-shaped, the outer wall of the side scraper 801 is in conflict with the inner wall of the reaction box 1, and the bottom end of the bottom scraper 803 is in conflict with the bottom end of the inner wall of the reaction box 1. The bottom scraper 803 is designed to be snap-connected with the main stirring rod 604 through the shaft slot 804, and the bottom mounting ring 805 is threadedly connected to the side stirring rod 605 at the bottom end of the main stirring rod 604 through the mounting bolt 806 and the mounting nut 807.

[0042] In addition, the discharge structure 10 includes a discharge pipe 1001 fixed to the bottom end of the reaction box 1, a blocking plate 1002 arranged inside the discharge pipe 1001, and a discharge column 1003 arranged inside the blocking plate 1002, wherein one end of the discharge column 1003 extends to the outside of the discharge pipe 1001.

[0043] Through the provided cleaning structure 8, the servo motor 602 drives the side stirring rod 605 to move while also driving the side scraper 801 and the bottom scraper 803 connected to the side stirring rod 605 to move, so that the reactants remaining on the inner wall of the reaction box 1 can be scraped off and put into the reaction again, and due to the presence of the side mounting ring 802, the bottom mounting ring 805, the mounting bolts 806 and the mounting nuts 807, the side scraper 801 and the bottom scraper 803 can be disassembled and replaced with the side stirring rod 605 more conveniently and quickly, so that the product separation device of this reactor will not be stuck and blocked due to excessive solid objects accumulated at the bottom when discharging, and when facing blockage, the servo motor 602 can be started to stir the sediment at the bottom so that it is no longer blocked.

[0044] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reactor product separation device comprising: A reaction box (1), wherein a discharge structure (10) is provided at the bottom end of the reaction box (1), a filter box (2) is provided at the bottom end of the discharge structure (10), a slag discharge pipe (4) is provided on one side of the filter box (2), a circulation structure (7) is provided at the bottom end of the filter box (2), and bottom columns (3) are evenly provided at the bottom end of the circulation structure (7); A feeding assembly (5), wherein the feeding assembly (5) is arranged between the reaction box (1) and the filter box (2): Its characteristics are: A filtering structure (9), the filtering structure (9) being arranged inside the filter box (2), and the filtering structure (9) being used to filter objects dropped from the discharging structure (10); A stirring structure (6) is provided at the top of the reaction box (1), and the stirring structure (6) is used to stir the reaction liquid inside the reaction box (1).

2. A reactor product separation device according to claim 1, characterized in that: The loading assembly (5) comprises a material collection box (501) and a Jiaolong conveyor (502), wherein the bottom end of the Jiaolong conveyor (502) extends to the bottom of the inner wall of the material collection box (501).

3. The reactor product separation device according to claim 1, characterized in that: The stirring structure (6) comprises a telescopic support (603) mounted on the top of the reaction box (1), a mounting plate (601) fixed on the top of the telescopic support (603), a servo motor (602) mounted on the top of the mounting plate (601), a main stirring rod (604) arranged at the bottom of the mounting plate (601), and side stirring rods (605) uniformly fixed on the outer wall of the main stirring rod (604), wherein the side stirring rods (605) are symmetrically distributed on both sides of the main stirring rod (604), and cylindrical stirring rods are uniformly fixed on the outer wall of the side stirring rod (605).

4. The reactor product separation device according to claim 1, characterized in that: The circulation structure (7) comprises a liquid collecting hopper (701) installed at the bottom end of the filter box (2), a transport pipe (702) fixed to the bottom end of the liquid collecting hopper (701), and a heating block (703) arranged on the outer wall of the transport pipe (702), wherein the liquid collecting hopper (701) is designed to be an inverted cone, the top end of the transport pipe (702) extends to the top of the reaction box (1) and is connected to the reaction box (1), and one end of the heating block (703) is installed on the outer wall of the reaction box (1).

5. The reactor product separation device according to claim 3, characterized in that: A cleaning structure (8) is provided on the outer side of the side stirring rod (605), and the cleaning structure (8) comprises a side scraper (801) provided on the outer side of the side stirring rod (605), a side mounting ring (802) evenly provided on the inner side wall of the side scraper (801), a bottom scraper (803) provided at the bottom end of the main stirring rod (604), a rotating shaft slot (804) provided at the middle position of the top end of the bottom scraper (803), a bottom mounting ring (805) respectively fixed to both sides of the top end of the bottom scraper (803), a mounting bolt (806) threadedly installed inside the bottom mounting ring (805), and a mounting nut (807) threadedly connected to both ends of the mounting bolt (806).

6. A reactor product separation device according to claim 5, characterized in that: The side scraper (801) and the bottom scraper (803) are both designed to be arc-shaped. The outer wall of the side scraper (801) contacts the inner wall of the reaction box (1), and the bottom end of the bottom scraper (803) contacts the bottom end of the inner wall of the reaction box (1). The bottom scraper (803) is designed to be snap-fitted with the main stirring rod (604) through a rotating shaft slot (804). The bottom mounting ring (805) is threadedly connected to the side stirring rod (605) at the bottom end of the main stirring rod (604) through a mounting bolt (806) and a mounting nut (807).

7. The reactor product separation device according to claim 1, characterized in that: The filtering structure (9) comprises a filtering cavity (901) provided inside the filtering box (2), filtering plates (902) evenly arranged inside the filtering cavity (901), a slag discharge opening (903) evenly provided on one side of the filtering box (2) close to the aggregate box (501), and a slag transport pipe (904) provided inside the slag discharge opening (903).

8. The reactor product separation device according to claim 7, characterized in that: The filter plates (902) and the slag discharge openings (903) are each provided with three groups, and the slag transport pipes (904) are provided with two groups. The filter plates (902) are designed to be inclined inside the filter cavity (901), wherein the topmost slag discharge opening (903) is designed to be arc-shaped and is connected to the slag discharge pipe (4), and the two lower groups of slag discharge openings (903) are respectively connected to the aggregate box (501) through the slag transport pipes (904).

9. The reactor product separation device according to claim 1, characterized in that: The discharge structure (10) comprises a discharge pipe (1001) fixed to the bottom end of the reaction box (1), a blocking plate (1002) arranged inside the discharge pipe (1001), and a discharge rotating column (1003) arranged inside the blocking plate (1002), wherein one end of the discharge rotating column (1003) extends to the outside of the discharge pipe (1001).

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