Powder blending and processing system for powder
By using a screw conveyor and an on-closing valve design in the powder mixing processing system, the same silo is used to convey powder to multiple powder mixing scales, solving the problems of high space and cost in the prior art, and improving the flexibility of production efficiency and powder proportion.
Patent Information
- Application Number
- CN202422717995.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In the powder mixing processing system in the prior art, a single silo can only be connected to a single powder mixing scale, resulting in a large space and high manufacturing cost, and the powder ratio cannot be flexibly switched.
At least two screw conveyors and opening and closing valves are arranged in sequence in the vertical direction. Through the opening and closing valves, the same silo can convey powder to multiple powder mixing scales, reduce the number of siloes, reduce the system space and cost, and realize flexible switching of powder proportions.
It reduces the system space and manufacturing costs, reduces production energy consumption, improves the flexibility and production efficiency of powder proportion matching, and saves production time.
Smart Images

Figure CN223287907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder material processing, and specifically provides a powder mixing and processing system for powder material. Background Art
[0002] Wheat flour blending is a very important step in the flour production process. It involves mixing flours of different qualities or characteristics in a certain proportion to meet the quality requirements of specific flour products.
[0003] The wheat flour blending system in the prior art is equipped with multiple silos to store flours of different qualities or characteristics. During the blending process, the flours in different silos are transported to the corresponding blending scales for weighing. After weighing, the corresponding flours are fed into the blending mixer for mixing to obtain the corresponding flour. However, if Figure 1 and Figure 2 As shown, a single silo 1' in the powder mixing processing system in the prior art is usually connected to a single powder mixing scale 3', resulting in that the single silo 1' can only transport powder to the single powder mixing scale 3'. When the same kind of powder requires two or more powder mixing scales 3' with different measuring ranges to be weighed, a corresponding number of silos 1' can only be set up to match the powder mixing scales 3' with different measuring ranges, which not only increases the space occupied by the powder mixing processing system, but also increases the manufacturing cost of the system. Utility Model Content
[0004] The utility model aims to solve the above technical problem, that is, to solve the problem in the prior art that a single silo of a powder mixing processing system can only transport powder to a single powder mixing scale, thereby increasing the occupied space and manufacturing cost of the powder mixing processing system.
[0005] The utility model provides a powder mixing and processing system for powder materials, the powder mixing and processing system comprising:
[0006] Silo;
[0007] At least two screw conveyors are arranged in sequence along a vertical direction, the feed port of the screw conveyor located at the top of the at least two screw conveyors is connected to the discharge port of the silo, and two adjacent screw conveyors in the vertical direction are connected via an on-off valve. When the on-off valve is in an open state, powder can be transferred from the upper screw conveyor through the on-off valve to the lower screw conveyor;
[0008] At least two powder mixing scales, wherein the feed ports of the powder mixing scales are connected to the discharge ports of the screw conveyor in a one-to-one correspondence.
[0009] In some feasible embodiments of the powder mixing and processing system for powder materials, the discharge port of the upper screw conveyor of the two vertically adjacent screw conveyors is connected to the feed port of the lower screw conveyor through the opening and closing valve.
[0010] In some feasible implementations of the above-mentioned powder mixing and processing system for powder materials, the feed port and the discharge port of the screw conveyor are arranged correspondingly in the vertical direction.
[0011] In some feasible embodiments of the above-mentioned powder mixing and processing system for powder materials, the on-off valve includes a telescopic drive component and a valve plate component, and the telescopic end of the telescopic drive component is connected to the valve plate component so that it can drive the valve plate component to move back and forth, thereby controlling the opening and closing state of the on-off valve.
[0012] In some feasible embodiments of the above-mentioned powder mixing and processing system for powder materials, the powder mixing and processing system further includes:
[0013] At least one powder mixing machine, wherein the feed port of the powder mixing machine is communicated with the discharge port of the corresponding powder mixing scale.
[0014] In some feasible implementations of the above-mentioned powder batching processing system for powder materials, the discharge port of each of the at least two powder batching scales is respectively connected to the same powder batching mixer.
[0015] In some feasible implementations of the aforementioned powder batching processing system for powder materials, the measuring ranges of the at least two powder batching scales are different.
[0016] In some feasible embodiments of the above-mentioned powder mixing processing system for powder materials, the at least two powder mixing scales include a first powder mixing scale and a second powder mixing scale, and the discharge port of the first powder mixing scale and the discharge port of the second powder mixing scale are respectively connected to the same powder mixing mixer.
[0017] In some feasible embodiments of the above-mentioned powder batching processing system for powder materials, the discharge port of each of the at least two powder batching scales is respectively connected to a different powder batching mixer.
[0018] In some feasible embodiments of the above-mentioned powder mixing processing system for powder materials, the at least two powder mixing scales include a third powder mixing scale and a fourth powder mixing scale, the discharge port of the third powder mixing scale is connected to one of the powder mixing mixers, and the discharge port of the fourth powder mixing scale is connected to another of the powder mixing mixers.
[0019] When the above-mentioned technical solution is adopted, the present invention can connect two screw conveyors adjacent in the vertical direction by setting an opening and closing valve, so that the same silo can convey powder to the corresponding powder mixing scale through the corresponding screw conveyor. Compared with the solutions in the prior art, the single silo of the present invention can convey powder to at least two powder mixing scales, so that there is no need to add additional silos according to the number of powder mixing scales, which not only reduces the space occupied by the powder mixing processing system, but also reduces the manufacturing cost of the system. At the same time, it can also eliminate the turnover consumption of the same powder between different silos in the prior art, reduce production energy consumption, and achieve a large-scale proportion of powder matching, effectively solving the flexible switching of powder matching ratios from 10% to 100%. In addition, through the above-mentioned setting, the single silo of the present invention can convey powder to powder mixing scales in different positions, which can save production time and improve the response speed and production efficiency of flour processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The preferred embodiments of the present invention are described below with reference to the accompanying drawings, in which:
[0021] Figure 1 This is a schematic diagram of the first structure of a powder mixing and processing system in the prior art;
[0022] Figure 2 This is a second structural diagram of a powder mixing and processing system in the prior art;
[0023] Figure 3 This is a structural diagram of the on-off valve of the utility model;
[0024] Figure 4 This is a first structural diagram of the powder mixing and processing system of the utility model;
[0025] Figure 5 This is an assembly structure diagram of the first screw conveyor, the second screw conveyor and the on-off valve of the utility model;
[0026] Figure 6 This is a second structural diagram of the powder mixing and processing system of the present utility model;
[0027] Figure 7 It is an assembly structure diagram of the third screw conveyor, the fourth screw conveyor and the opening and closing valve of the utility model.
[0028] List of reference numerals:
[0029] 1'- silo; 3'- powder batching scale; 4'- powder batching mixer;
[0030] 11-first silo; 12-second silo; 21-first screw conveyor; 22-second screw conveyor; 23-third screw conveyor; 24-fourth screw conveyor; 31-first powder mixing scale; 32-second powder mixing scale; 33-third powder mixing scale; 34-fourth powder mixing scale; 41-first powder mixing mixer; 42-second powder mixing mixer; 43-third powder mixing mixer; 5-on-off valve; 51-valve body; 52-telescopic drive component; 521-air valve; 53-valve plate component; 54-PLC module. DETAILED DESCRIPTION
[0031] Preferred embodiments of the present invention are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely intended to illustrate the technical principles of the present invention and are not intended to limit the scope of protection of the present invention. While the following embodiments illustrate a wheat flour blending and processing system, the solution is also applicable to blending and processing systems for other cereals and plant-based powders, such as rice flour, buckwheat flour, and millet flour.
[0032] It should be noted that, in the description of the present invention, terms such as "upper", "lower", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0033] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integrated connections; they can refer to mechanical connections, direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be understood to indicate or imply relative importance.
[0034] The wheat flour blending system in the prior art is equipped with multiple silos to store flours of different qualities or characteristics. During the blending process, the flours in different silos are transported to the corresponding blending scales for weighing. After weighing, the corresponding flours are fed into the blending mixer for mixing to obtain the corresponding flour. However, if Figure 1 and Figure 2As shown, a single silo 1' in the powder mixing processing system in the prior art is usually connected to a single powder mixing scale 3', resulting in that the single silo 1' can only transport powder to the single powder mixing scale 3'. When the same kind of powder requires two or more powder mixing scales 3' with different measuring ranges to be weighed, a corresponding number of silos 1' can only be set up to match the powder mixing scales 3' with different measuring ranges, which not only increases the space occupied by the powder mixing processing system, but also increases the manufacturing cost of the system.
[0035] In order to solve the problem in the above-mentioned prior art that a single silo 1' of the powder mixing processing system can only transport powder to a single powder mixing scale 3', thereby increasing the occupied space and manufacturing cost of the powder mixing processing system, an embodiment of the present utility model provides a powder mixing processing system for powder, which includes a silo, at least two screw conveyors and at least two powder mixing scales.
[0036] The interior of the silo is used to store powder, the discharge port of the silo is located below it, and a vibrating discharger is provided at the discharge port to promote the flow and transportation of powder.
[0037] At least two screw conveyors are arranged in sequence along a vertical direction. The feed port of the screw conveyor located vertically uppermost among the at least two screw conveyors is connected to the discharge port of the silo. Two vertically adjacent screw conveyors are connected via an on-off valve. When the on-off valve is open, powder can be transferred from the upper screw conveyor to the lower screw conveyor through the on-off valve. The feed port of the powder mixing scale is connected to the discharge port of the screw conveyor in a one-to-one correspondence. Specifically, the screw conveyor is a circular tube auger, and the on-off valve is a two-way valve.
[0038] Furthermore, of the two screw conveyors adjacent to each other in the vertical direction, the discharge port of the upper screw conveyor is communicated with the feed port of the lower screw conveyor through an on-off valve.
[0039] Furthermore, the feed port of the screw conveyor and the discharge port thereof are arranged correspondingly in the vertical direction.
[0040] like Figure 3 As shown, the on-off valve 5 includes a valve body 51, a telescopic driving component 52 and a valve plate component 53. The valve body 51 has a powder channel inside that is connected to the screw conveyor above and the screw conveyor below. The valve body 51 is provided with a telescopic driving component 52 on its radial side. The telescopic end of the telescopic driving component 52 is connected to the valve plate component 53 so that it can drive the valve plate component 53 to move back and forth, thereby being able to control the opening and closing state of the on-off valve 5 by controlling the opening and closing state of the powder channel in the valve body 51.
[0041] Specifically, continue to refer to Figure 3The telescopic drive component 52 is specifically a cylinder drive device, which has an air valve 521. The air valve 521 is electrically connected to the PLC module 54. The PLC module 54 controls the telescopic state of the cylinder drive device by controlling the air valve 521. When the cylinder drive device is in the extended state, the valve plate component 53 can close the powder channel in the valve body 51, preventing the powder from transferring from the feeding port of the screw conveyor to the screw conveyor below the screw conveyor. When the cylinder drive device is in the retracted state, the valve plate component 53 does not close the powder channel in the valve body 51, allowing the powder to be transferred from the feeding port of the screw conveyor to the screw conveyor below the screw conveyor.
[0042] The flour mixing system also includes at least one flour mixing mixer, the feed inlet of which is connected to the discharge outlet of a corresponding flour mixing scale. It should be noted that flour products are typically made by mixing powders of different qualities or characteristics in a specific ratio. A single flour product is typically equipped with a single flour mixing mixer.
[0043] Furthermore, the discharge ports of the at least two powder mixing scales are respectively connected to the same powder mixing mixer. With the above arrangement, when mixing and processing a flour product, the powder in a single silo can be transported to the same powder mixing mixer via the at least two powder mixing scales for mixing.
[0044] Furthermore, each of the at least two powder mixing scales has a different measuring range. A powder mixing scale with a suitable measuring range is selected according to actual product conditions.
[0045] In some specific embodiments, the discharge port of each of the at least two flour mixing scales is connected to a different flour mixing mixer. With this arrangement, when mixing flour to produce different flour products, the powder in a single silo can be transported by the at least two flour mixing scales to the corresponding flour mixing mixer for mixing.
[0046] When the above technical solution is adopted, the embodiment of the present invention can connect two screw conveyors adjacent in the vertical direction by setting an on-off valve 5, so that the same silo can convey powder to the corresponding powder mixing scale through the corresponding screw conveyor. Compared with the solution in the prior art, the single silo of the embodiment of the present invention can convey powder to at least two powder mixing scales, so that there is no need to add additional silos according to the number of powder mixing scales, which not only reduces the space occupied by the powder mixing processing system, but also reduces the manufacturing cost of the system. At the same time, it can also eliminate the turnover consumption of the same powder between different silos in the prior art, reduce production energy consumption, and achieve a large-scale proportion of powder matching, effectively solving the flexible switching of powder matching ratios from 10% to 100%. In addition, through the above-mentioned setting, the single silo of the embodiment of the present invention can convey powder to powder mixing scales in different positions, which can save production time and improve the response speed and production efficiency of flour processing.
[0047] Example 1
[0048] Please refer to the attached Figures 4 and 5 The powder mixing and processing system for powder provided in Example 1 of the present invention is described.
[0049] In this embodiment, if Figure 4 As shown, the powder mixing processing system includes a silo, two screw conveyors, two powder mixing scales, and a powder mixing mixer. The silo in this embodiment is defined as a first silo 11, the two screw conveyors in this embodiment are defined as a first screw conveyor 21 and a second screw conveyor 22, the two powder mixing scales in this embodiment are defined as a first powder mixing scale 31 and a second powder mixing scale 32, and the powder mixing mixer in this embodiment is defined as a first powder mixing mixer 41.
[0050] like Figure 5 As shown, the first screw conveyor 21 and the second screw conveyor 22 are arranged in sequence from top to bottom in the vertical direction. The feed port and the discharge port of the first screw conveyor 21 are located at its first end, the feed port and the discharge port of the first screw conveyor 21 are arranged correspondingly in the vertical direction, the discharge port of the first screw conveyor 21 is located at its second end, and the feed port of the first screw conveyor 21 is connected with the discharge port of the first silo 11. The feed port of the second screw conveyor 22 is located at its first end, and the discharge port of the second screw conveyor 22 is located at its second end. The discharge port of the first screw conveyor 21 is connected with the feed port of the second screw conveyor 22 below it through the on-off valve 5. When the on-off valve 5 is in the open state, the powder can be transferred from the first screw conveyor 21 to the second screw conveyor 22 through the on-off valve 5.
[0051] Continue to refer Figure 4The first powder mixing scale 31 and the second powder mixing scale 32 have different measuring ranges. The feed port of the first powder mixing scale 31 is connected to the discharge port of the first screw conveyor 21, and the feed port of the second powder mixing scale 32 is connected to the discharge port of the second screw conveyor 22. The discharge ports of the first powder mixing scale 31 and the second powder mixing scale 32 are respectively connected to the first powder mixing mixer 41.
[0052] The working principle of the embodiment of the present utility model is as follows: when the powder in the first silo 11 needs to be transported to the first powder mixing scale 31, the on-off valve 5 is closed and the first screw conveyor 21 is started at the same time. At this time, the powder in the first silo 11 is transported to the first powder mixing scale 31 through the first screw conveyor 21. When the powder in the first silo 11 needs to be transported to the second powder mixing scale 32, the on-off valve 5 is opened and the second screw conveyor 22 is started and the first screw conveyor 21 is closed. At this time, the powder in the first silo 11 is transported to the second powder mixing scale 32 through the second screw conveyor 22. It should be noted that the on-off valve 5 is started and stopped synchronously with the first screw conveyor 21 and the second screw conveyor 22, respectively, to avoid the risk of powder blockage and powder cross-contamination in the screw conveyors.
[0053] When the above technical solution is adopted, in the embodiment of the utility model, when mixing flour products, the powder in the first silo 11 can be conveyed to the first mixing mixer 41 for mixing through the first screw conveyor 21 and the first mixing scale 31, and can also be conveyed to the first mixing mixer 41 for mixing through the second screw conveyor 22 and the second mixing scale 32.
[0054] Example 2
[0055] Please refer to the attached Figures 6 and 7 The powder mixing and processing system for powder provided in Example 2 of the present invention is described.
[0056] In this embodiment, if Figure 6 As shown, the powder mixing processing system includes a silo, two screw conveyors, two powder mixing scales, and two powder mixing mixers. The silo in this embodiment is defined as the second silo 12, the two screw conveyors in this embodiment are defined as the third screw conveyor 23 and the fourth screw conveyor 24, the two powder mixing scales in this embodiment are defined as the third powder mixing scale 33 and the fourth powder mixing scale 34, and the two powder mixing mixers in this embodiment are defined as the second powder mixing mixer 42 and the third powder mixing mixer 43.
[0057] like Figure 7As shown, the third screw conveyor 23 and the fourth screw conveyor 24 are arranged in sequence from top to bottom in the vertical direction. The feed port and the discharge port of the third screw conveyor 23 are located at its first end, the feed port and the discharge port of the third screw conveyor 23 are arranged correspondingly in the vertical direction, the discharge port of the third screw conveyor 23 is located at its second end, and the feed port of the third screw conveyor 23 is connected to the discharge port of the second silo 12. The feed port of the fourth screw conveyor 24 is located at its first end, and the discharge port of the fourth screw conveyor 24 is located at its second end. The discharge port of the third screw conveyor 23 is connected to the feed port of the fourth screw conveyor 24 below it through the on-off valve 5. When the on-off valve 5 is in the open state, the powder can be transferred from the third screw conveyor 23 to the fourth screw conveyor 24 through the on-off valve 5.
[0058] Continue to refer Figure 6 The feed inlet of the third powder mixing scale 33 is connected to the discharge outlet of the third screw conveyor 23, and the feed inlet of the fourth powder mixing scale 34 is connected to the discharge outlet of the fourth screw conveyor 24. The discharge outlet of the third powder mixing scale 33 is connected to the second powder mixing mixer 42, and the discharge outlet of the fourth powder mixing scale 34 is connected to the third powder mixing mixer 43. It should be noted that the on-off valve 5 starts and stops synchronously with the third and fourth screw conveyors 23 and 24, respectively, to avoid the risk of powder blockage and powder cross-contamination in the screw conveyors.
[0059] The working principle of the embodiment of the present utility model is as follows: when the powder in the second silo 12 needs to be transported to the third powder mixing scale 33, the on-off valve 5 is closed and the third screw conveyor 23 is started. At this time, the powder in the second silo 12 is transported to the third powder mixing scale 33 via the third screw conveyor 23. When the powder in the second silo 12 needs to be transported to the fourth powder mixing scale 34, the on-off valve 5 is opened, the fourth screw conveyor 24 is started and the third screw conveyor 23 is closed. At this time, the powder in the second silo 12 is transported to the fourth powder mixing scale 34 via the fourth screw conveyor 24.
[0060] When the above technical solution is adopted, in the embodiment of the present invention, when mixing flour products, the powder in the second silo 12 can be conveyed to the second mixing mixer 42 for mixing through the third screw conveyor 23 and the third mixing scale 33, and can also be conveyed to the third mixing mixer 43 for mixing through the fourth screw conveyor 24 and the fourth mixing scale 34.
[0061] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.
Claims
1. A powder mixing and processing system for powder materials, characterized in that: The powder mixing and processing system comprises: Silo; At least two screw conveyors are arranged in sequence along a vertical direction, the feed port of the screw conveyor located at the top of the at least two screw conveyors is connected to the discharge port of the silo, and two adjacent screw conveyors in the vertical direction are connected via an on-off valve. When the on-off valve is in an open state, powder can be transferred from the upper screw conveyor through the on-off valve to the lower screw conveyor; At least two powder mixing scales, wherein the feed ports of the powder mixing scales are connected to the discharge ports of the screw conveyor in a one-to-one correspondence.
2. The powder mixing and processing system for powder materials according to claim 1, characterized in that: Of the two screw conveyors adjacent in the vertical direction, the drop-out port of the upper screw conveyor is communicated with the feed port of the lower screw conveyor through the on-off valve.
3. The powder mixing and processing system for powder materials according to claim 2, characterized in that: The feed port and the discharge port of the screw conveyor are arranged correspondingly in the vertical direction.
4. The powder mixing and processing system for powder materials according to claim 1, characterized in that: The on-off valve includes a telescopic driving component and a valve plate component. The telescopic end of the telescopic driving component is connected to the valve plate component so that it can drive the valve plate component to move back and forth, thereby controlling the opening and closing state of the on-off valve.
5. The powder mixing and processing system for powder materials according to claim 1, characterized in that: The powder mixing and processing system also includes: At least one powder mixing machine, wherein the feed port of the powder mixing machine is communicated with the discharge port of the corresponding powder mixing scale.
6. The powder mixing and processing system for powder materials according to claim 5, characterized in that: The discharge port of each of the at least two powder mixing scales is respectively communicated with the same powder mixing mixer.
7. The powder mixing and processing system for powder materials according to claim 6, characterized in that: The measuring range of each of the at least two powder mixing scales is different.
8. The powder mixing and processing system for powder materials according to claim 6 or 7, characterized in that: The at least two powder mixing scales include a first powder mixing scale and a second powder mixing scale, and the discharge port of the first powder mixing scale and the discharge port of the second powder mixing scale are respectively connected to the same powder mixing mixer.
9. The powder mixing and processing system for powder materials according to claim 5, characterized in that: The discharge port of each of the at least two powder mixing scales is communicated with a different powder mixing mixer.
10. The powder mixing and processing system for powder materials according to claim 9, characterized in that: The at least two powder mixing scales include a third powder mixing scale and a fourth powder mixing scale. The discharge port of the third powder mixing scale is communicated with one of the powder mixing mixers, and the discharge port of the fourth powder mixing scale is communicated with another of the powder mixing mixers.