Color paste stirring workstation

By designing a fully automatic color paste mixing work station, the PLC control system and hydraulic transmission chain are used to realize the automatic conveying and stirring of color paste barrels, which solves the problem of low efficiency of traditional manual operation and improves the degree of automation of the printing and dyeing process and the working environment.

CN223287991UActive Publication Date: 2025-09-02QINGDAO PHOENIX PRINTING DYEING CO LTD
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Patent Information

Application Number
CN202422546120.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-02
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The mixing process of printing and color paste in traditional cloth printing and dyeing requires manual operation, resulting in large workload, poor environment, low efficiency, and waste of water resources.

Method used

A fully automatic color paste mixing workstation is designed, using a PLC control system to realize automatic bucket loading, stirring and cleaning functions, including a stirring device, cleaning device and conveying device, and the automatic transportation and stirring of color paste buckets are achieved using hydraulic systems and transmission chains.

Benefits of technology

The highly automated color paste stirring process is realized, completely replacing manual operations, improving work efficiency, reducing water resources and improving the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of printing and dyeing, in particular to a color paste stirring workstation which comprises a hydraulic oil tank, a hydraulic pump fixedly connected to the upper end of the hydraulic oil tank, a hydraulic pipe fixedly connected to the output end of the hydraulic pump, a machine body lifting spindle fixedly communicated with the tail end of the hydraulic pipe, and a dispersing machine head fixedly connected to the upper end of the machine body lifting spindle. A liquid inlet / outlet is formed in the bottom side of the cleaning device; the side end of the main track is correspondingly connected with an auxiliary track, and the auxiliary track is correspondingly arranged below the stirring and dispersing structure; the full-automatic color paste stirring workstation has the beneficial effects that the full-automatic color paste stirring workstation is designed, the functions such as barrel feeding, automatic stirring and automatic cleaning can be automatically completed under a PLC (Programmable Logic Controller) control system, the full-automatic color paste stirring workstation can be independently operated, a plurality of workstations can be connected in series to operate, the traditional manual operation is completely replaced, and the automation degree is high.
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Description

Technical Field

[0001] The utility model relates to the field of printing and dyeing, in particular to a color paste stirring workstation. Background Art

[0002] Fabric printing and dyeing is the process of printing and dyeing woven fabrics. This process typically includes basic steps such as pre-treatment, dyeing, printing, and finishing, though the specific steps vary depending on the product. The purpose of printing and dyeing is to imbue fabrics with artistic flair, employing dyeing and finishing techniques to perfectly reproduce desired colors and patterns on a blank piece. The printing and dyeing process encompasses not only dyeing the fabric but also printing, where specific patterns are added to the fabric through specialized techniques to enhance its aesthetics and practicality.

[0003] In the traditional cloth printing and dyeing industry, agitators are usually used to stir printing paste. During the stirring process, the paste barrel needs to be placed manually. After the stirring is completed, the stirring head of the agitator needs to be cleaned manually with clean water. The workers have a heavy workload, the on-site environment is poor, the work efficiency is low, and water resources are wasted. Therefore, the utility model proposes a paste stirring workstation to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a color paste stirring workstation to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a color paste mixing workstation, comprising a stirring device, the stirring device comprising a base, a hydraulic cylinder and a hydraulic oil tank being installed on the base, a hydraulic pump being installed on the hydraulic oil tank, an output end of the hydraulic pump being connected to a hydraulic pipe, an end of the hydraulic pipe being connected to a cylinder body; the hydraulic cylinder comprising a cylinder body and a body lifting spindle located in the cylinder body, a dispersing head being rotatably installed on the upper end of the body lifting spindle; a cleaning device, the cleaning device comprising a cleaning bucket, a liquid inlet and a sewage outlet being provided on the cleaning bucket; a main track, an auxiliary track being provided on the side of the main track, an end of the auxiliary track being located below the stirring device, and a transfer track for transferring the color paste bucket main track to the auxiliary track being provided below the main track

[0006] Preferably, a dispersion motor is fixed to the rear end of the lower end surface of the dispersion head, and a stirring and dispersing mechanism is installed at the front end of the lower end surface of the dispersion head, and the dispersion motor drives the stirring and dispersing mechanism to rotate.

[0007] Preferably, a lifting mark rod is installed on the lower end surface of the dispersing machine head, and a lifting warning valve is fixedly connected to the outer side of the lifting mark rod, and the lifting warning valve is fixedly connected to the side end of the lifting main shaft of the fuselage.

[0008] Preferably, the dispersing head is mounted on the upper end of the main shaft of the fuselage through a bearing, and a head rotating motor for driving the head to rotate is installed on the main shaft of the fuselage.

[0009] Preferably, the cleaning device is installed on one side of the stirring device.

[0010] Preferably, a sewage overflow pipe is also provided on the upper portion of the cleaning barrel.

[0011] Preferably, solenoid valves are installed on both the liquid inlet and the sewage outlet.

[0012] Preferably, the main track and the auxiliary track both include a plurality of transmission rollers, and the transfer track includes a base frame on which a lifting cylinder is mounted, and the upper section of the lifting cylinder is connected to a plurality of transmission chains located in the gaps between the transmission rollers of the main track.

[0013] Preferably, position sensors for detecting the position of the color paste barrel are installed on the main track and the auxiliary track.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model designs a fully automatic color paste mixing workstation, which can automatically complete functions such as barrel loading, automatic mixing, and automatic cleaning under the PLC control system. It can operate independently or in series with several workstations, completely replacing traditional manual operations and having a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the right side structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the connection of some structures of the utility model.

[0019] In the figure: 1 main track, 2 transfer track, 3 auxiliary track, 4 cleaning device, 5 fuselage lifting main shaft, 6 dispersion head, 7 stirring and dispersion structure, 8 lifting mark, 9 hydraulic oil tank, 10 hydraulic pump, 11 hydraulic pipe, 12 position sensor, 13 lifting warning valve, 14 dispersion motor. DETAILED DESCRIPTION

[0020] In order to clearly and completely describe the purpose and technical solution of the present invention and make its advantages more clearly understood, the following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention and are not intended to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figures 1 to 3 A color paste mixing workstation includes a stirring device, a cleaning device, a conveying device and a PLC controller. The stirring device includes a base, on which a hydraulic cylinder and a hydraulic oil tank 9 are installed. The hydraulic cylinder includes a cylinder body and a body lifting spindle located in the cylinder body. The hydraulic oil tank 9 is fixedly connected to the rear side of the body lifting spindle 5. The upper end of the hydraulic oil tank 9 is fixedly connected to a hydraulic pump 10. The output end of the hydraulic pump 10 is fixedly connected to a hydraulic pipe 11. The end of the hydraulic pipe 11 is connected to the hydraulic cylinder. The hydraulic pump 10 can drive the body lifting spindle 5 to rise and fall through hydraulic pressure. A dispersion head 6 is installed on the upper end of the body lifting spindle 5. The dispersion head 6 can be raised and lowered with the body lifting spindle 5 and can rotate around the body lifting spindle 5. The dispersion head 6 is installed on the upper end of the body lifting spindle 5 through a bearing, and a head rotating motor for driving the head to rotate is installed on the body lifting spindle 5.

[0022] The cleaning device includes a cleaning bucket with a liquid inlet and a sewage outlet, each equipped with a solenoid valve. A sewage overflow pipe is also provided at the top of the cleaning bucket. The cleaning device 4 is fixedly connected to the left side of the machine body lifting spindle 5. The cleaning device 4 can perform agitation and cleaning tasks after the stirring is completed according to the set process requirements.

[0023] The rear end of the lower end face of the dispersing head 6 is fixedly connected to a dispersing motor 14, and the dispersing motor 14 is transmission-connected to a stirring and dispersing mechanism 7, and the stirring and dispersing mechanism 7 is rotatably connected to the front end of the lower end face of the dispersing head 6. The lower end face of the dispersing head 6 is fixedly connected to a lifting mark rod 8, and a lifting warning valve 13 is fixedly connected to the outside of the lifting mark rod 8. The lifting warning valve 13 is fixedly connected to the side end of the lifting main shaft 5 of the fuselage. The stirring and dispersing mechanism 7 can rotate left and right to switch between stirring and cleaning. The lifting mark rod 8 and the lifting warning valve 13 are used to provide a prompt for the lifting height, so that the appropriate height can be selected.

[0024] The conveying device includes a main track 1, a transfer track 2 and an auxiliary track 3. The side end of the main track 1 is connected to the auxiliary track 3, and the auxiliary track 3 corresponds to the bottom of the stirring and dispersing structure 7. The main track 1 is responsible for the transportation of the color paste barrel, so that the color paste barrel moves forward on the main road, and the auxiliary track 3 is responsible for the precise positioning of the color paste barrel at the stirring position.

[0025] Both the main track 1 and the auxiliary track 3 include several drive rollers, including active and passive rollers. The active rollers are driven by a drive mechanism, which in turn rotates the passive rollers. A transfer track 2 is installed in the gaps between the main track 1 and the auxiliary track 3. The transfer track 2 is inserted between the main track's drive rollers. The transfer track 3 includes a base frame equipped with a lifting cylinder. The upper end of the lifting cylinder is connected to multiple drive chains located within the gaps between the main track's drive rollers. When the drive chains are raised, the color paste barrels are transferred from the main track to the auxiliary track 3 on the branch track.

[0026] In actual use, the color paste barrel moves forward on the main track. The transfer track 2 is inserted between the drive rollers of the main track and can be raised and lowered by the lifting cylinder. When the position sensor detects the color paste barrel, the transfer track rises and transfers the color paste barrel from the main track to the auxiliary track 3 on the branch road. The upper position sensor of the auxiliary track stops after detecting the color paste barrel, achieving precise positioning of the color paste barrel at the mixing position. After that, the hydraulic pump 10 drives the main lifting shaft 5 of the fuselage to rise and fall with hydraulic oil, thereby stirring the color paste in the color paste barrel through the stirring and dispersing mechanism 7. After the stirring is completed, the stirring and dispersing mechanism 7 rises and rotates to the top of the cleaning device, and then descends into the cleaning bucket for automatic cleaning. During this process, the lifting mark 8 and the lifting warning valve 13 are used to indicate the lifting height, making it easier to select the appropriate height. To increase the stirring efficiency, multiple sets of auxiliary tracks, stirring devices, and cleaning devices can be set on both sides of the main track to achieve simultaneous stirring of multiple color paste barrels.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A color paste mixing workstation, characterized by: include The stirring device includes a base, a hydraulic cylinder and a hydraulic oil tank are installed on the base, a hydraulic pump is installed on the hydraulic oil tank, the output end of the hydraulic pump is connected to a hydraulic pipe, the end of the hydraulic pipe is connected to the hydraulic pump; the hydraulic cylinder includes a cylinder body and a fuselage lifting spindle located in the cylinder body, and a dispersion head is rotatably installed on the upper end of the fuselage lifting spindle; A cleaning device, comprising a cleaning bucket provided with a liquid inlet and a sewage outlet; A main track is provided on the side of the main track with an auxiliary track, the end of the auxiliary track is located below the stirring device, and a transfer track is provided below the main track for transferring the color paste barrel main track to the auxiliary track.

2. A color paste mixing workstation according to claim 1, characterized in that: A dispersion motor is fixed to the rear end of the lower end surface of the dispersion head, and a stirring and dispersing mechanism is installed to the front end of the lower end surface of the dispersion head. The dispersion motor drives the stirring and dispersing mechanism to rotate.

3. A color paste mixing workstation according to claim 2, characterized in that: A lifting mark rod is installed on the lower end surface of the dispersing machine head, and a lifting warning valve is fixedly connected to the outer side of the lifting mark rod, and the lifting warning valve is fixedly connected to the side end of the lifting main shaft of the fuselage.

4. The color paste mixing workstation according to claim 1, characterized in that: The dispersing head is mounted on the upper end of the main shaft of the fuselage through a bearing, and a head rotating motor for driving the head to rotate is mounted on the main shaft of the fuselage.

5. The color paste mixing workstation according to claim 1, characterized in that: The cleaning device is installed on one side of the stirring device.

6. The color paste mixing workstation according to claim 1, characterized in that: A sewage overflow pipe is also provided on the upper portion of the cleaning barrel.

7. The color paste mixing workstation according to claim 1, characterized in that: The liquid inlet and the sewage outlet are both equipped with electromagnetic valves.

8. The color paste mixing workstation according to claim 1, characterized in that: The main track and the auxiliary track both include a plurality of transmission rollers. The transfer track includes a base frame on which a lifting cylinder is mounted. The upper section of the lifting cylinder is connected to a plurality of transmission chains located in the gaps between the transmission rollers of the main track.

9. The color paste mixing workstation according to claim 1, characterized in that: Position sensors for detecting the positions of the color paste barrels are installed on the main track and the auxiliary track.