Reaction equipment for producing rPET
By introducing agitation cleaning mechanism and nozzle mode into the reaction equipment, the components are quickly changed, and the problems of equipment residue and spraying form are solved, efficient discharge and flexible spraying are achieved, and rPET production efficiency and equipment practicality are improved.
Patent Information
- Application Number
- CN202422411971.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing equipment is prone to residual when heating and stirring plastic particles, and the spraying form is fixed, affecting reaction efficiency and flexibility.
A reaction device including a stirring cleaning mechanism and a nozzle mode rapid change assembly is designed. The kettle wall is cleaned through a motor-driven spiral stirring fan blade scraper plate, and combined with the servo motor to control the nozzle mode switching, multiple spray forms are realized.
It improves the discharge efficiency and flexibility of rPET reaction equipment, reduces maintenance workload, and improves the reaction efficiency and practicality of the equipment.
Smart Images

Figure CN223288073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of recycled plastic production, in particular to a reaction device for producing rPET. Background Art
[0002] Recycled plastics involve the recycling, cleaning, sorting and other pre-processing of waste plastics, and then re-making them into plastic raw materials through physical or chemical methods such as melt granulation and modification, and are used in textiles, food and beverage packaging, home building materials and other fields.
[0003] Chinese patent CN218905948U discloses a device for producing recycled plastic particles using waste plastics, including a placement block, with several heating tanks on one side of the placement block, and a material tray movably sleeved inside the heating tank; a control tank, which is opened on one side of the placement block, and a reactor is fixedly connected to the bottom surface of the placement block; a collecting component, which is arranged on one side of the interior of the heating tank; after the staff place the plastic particles in the interior of the two material trays respectively, the material trays are fixed in the interior of the heating tank, and at the same time, the valves are opened. When the particles in the material trays are heated, the generated gas can enter the interior of the connecting pipe through the valve. Since four heating tanks are opened on one side of the placement block, the opening and closing of several valves are adjusted so that the four heating tanks can be used alternately, which is convenient for heating the particles multiple times in the later stage. However, the device still has the following problems:
[0004] 1. The equipment uses a heating tank to heat and stir the collected plastic particles. During this process, plastic particles are easily retained on the tank wall and are difficult to clean, affecting the reaction efficiency of the plastic particles.
[0005] 2. Moreover, the spraying form of the equipment is fixed and cannot be changed freely, which is inconvenient.
[0006] Based on this, the utility model designs a reaction equipment for producing rPET to solve the above problems. Utility Model Content
[0007] In view of the above-mentioned shortcomings of the prior art, the utility model provides a reaction equipment for producing rPET.
[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0009] A reaction device for producing rPET, comprising a base frame and a reactor,
[0010] The upper end of the base frame is fixedly connected to the reactor;
[0011] The upper end of the reactor is equipped with a stirring and cleaning mechanism for processing and stirring the PET particles;
[0012] The lower end of the reactor is equipped with a spray mechanism for discharging the stirred PET reactants;
[0013] The spraying mechanism includes a nozzle mode rapid change component for changing the discharge shape and a drive component for controlling the operation of the nozzle mode rapid change component. The nozzle mode rapid change component is installed at the discharge port at the lower end of the reactor, and the drive component is installed in the middle of the base frame and connected to the nozzle mode rapid change component.
[0014] Furthermore, the stirring and cleaning mechanism includes a motor, a rotating shaft, a bracket, a spiral stirring blade, a scraper plate and a fixed plate. The motor is fixedly installed at the upper end of the reactor, the output end of the motor is fixedly connected to the rotating shaft, and multiple brackets are fixedly installed at the outer end of the rotating shaft; one end of the multiple spiral stirring blades is fixedly connected to one end of a bracket, and the other end of the spiral stirring blades is fixedly connected to one end of another bracket; the fixed plate is fixedly connected to one end of the bracket, one end of the scraper plate is fixedly connected to the fixed plate, and the other end of the scraper plate is slidingly connected to the inner wall of the reactor.
[0015] Furthermore, the plurality of brackets are evenly arranged linearly and equidistantly downward on the rotating shaft.
[0016] Furthermore, the plurality of spiral stirring blades are linearly and evenly arranged at equal intervals downward along the direction of the rotating shaft.
[0017] Furthermore, two fixing plates are symmetrically fixedly mounted on both ends of the bracket.
[0018] Furthermore, the nozzle mode rapid change component includes a discharge tray, a discharge hole, an alignment tray, an alignment hole, a baffle and a spray tray. The discharge tray is fixedly connected to the discharge port of the reactor, and a discharge hole is provided on the discharge tray; the alignment tray is rotatably connected to the discharge tray, and an alignment hole is provided on the alignment tray for aligning the discharge hole with the discharge hole. The alignment tray is fixedly installed on the upper end of the spray tray, and the baffle is fixedly installed inside the spray tray.
[0019] Furthermore, the plurality of alignment holes are evenly distributed on the alignment disk at equal intervals around the circumference.
[0020] Furthermore, the driving assembly includes a ring gear, a gear, a servo motor and a support plate. The ring gear is fixedly connected to the outside of the spray plate, the support plate is fixedly connected to the lower end of the base frame, the servo motor is fixedly connected to the upper end of the support plate, the output end of the servo motor is fixedly connected to the lower end of the gear, and the gear is meshingly connected to the ring gear.
[0021] Compared with the existing technology, the utility model has the following beneficial effects: 1. By quickly changing the coordination of the nozzle mode and the drive component, a variety of spray modes are realized, the discharge efficiency of the rPET reaction equipment is improved, and the flexibility and practicality of the reaction equipment are increased;
[0022] 2. The stirring and cleaning mechanism not only fully stirs the PET particles and the reaction liquid, improving the reaction efficiency of rPET production, but also cleans the reactor during the stirring process, reducing the workload of maintenance personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.
[0024] Figure 1 This is a three-dimensional diagram of a reaction device for producing rPET according to the present invention;
[0025] Figure 2 This is a front view of a reaction device for producing rPET according to the present invention;
[0026] Figure 3 This is a left view of a reaction device for producing rPET according to the present invention;
[0027] Figure 4 To follow Figure 3 AA direction cross-sectional view;
[0028] Figure 5 A perspective view of the nozzle pattern quick change assembly and the drive assembly;
[0029] Figure 6 Exploded view of components for quick change of sprinkler modes;
[0030] Figure 7 for Figure 4 Enlarged view of point B in the middle.
[0031] The numbers in the figure represent:
[0032] 1. Base frame; 2. Reactor; 3. Stirring and cleaning mechanism; 31. Motor; 32. Rotating shaft; 33. Bracket; 34. Spiral stirring blade; 35. Scraper; 36. Fixing plate; 4. Spraying mechanism; 41. Quick nozzle mode changing assembly; 411. Discharge tray; 412. Discharge hole; 413. Alignment tray; 414. Alignment hole; 415. Baffle; 416. Spraying tray; 42. Drive assembly; 421. Ring gear; 422. Gear; 423. Servo motor; 424. Support plate. DETAILED DESCRIPTION
[0033] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0034] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0035] In some embodiments, please refer to the accompanying drawings of the specification. Figure 1-Figure 7 A reaction device for producing rPET, comprising a base frame 1 and a reactor 2,
[0036] The upper end of the base frame 1 is fixedly connected to the reactor 2;
[0037] The upper end of the reactor 2 is equipped with a stirring and cleaning mechanism 3 for processing and stirring the PET particles;
[0038] The lower end of the reactor 2 is provided with a spray mechanism 4 for discharging the stirred PET reactant;
[0039] The spraying mechanism 4 includes a nozzle mode rapid change component 41 for changing the discharge form and a drive component 42 for controlling the operation of the nozzle mode rapid change component 41. The nozzle mode rapid change component 41 is installed at the discharge port at the lower end of the reactor 2, and the drive component 42 is installed in the middle of the base frame 1 and connected to the nozzle mode rapid change component 41.
[0040] In the present invention, when the rPET reaction is carried out, the PET particles enter the reactor 2 through the feed port, and then the reaction liquid is added. The stirring and cleaning mechanism 3 starts to work, and the PET particles and the reaction liquid are fully stirred while the residual reactants on the inner wall of the reactor 2 are removed. When the reaction is completed, the driving component 42 controls the nozzle mode to quickly change the component 41 to rotate, and the PET after the reaction is completed is discharged.
[0041] In the present invention, the stirring and cleaning mechanism 3 not only achieves sufficient stirring of the PET particles and the reaction liquid, thereby improving the reaction efficiency of producing rPET, but also achieves cleaning of the reactor 2 during the stirring process, thereby reducing the workload of maintenance personnel; through the cooperation of the nozzle mode rapid change component 41 and the drive component 42, a variety of spraying modes are achieved, thereby improving the discharge efficiency of the rPET reaction equipment and increasing the flexibility and practicality of the reaction equipment;
[0042] The stirring and cleaning mechanism 3 includes a motor 31, a rotating shaft 32, a bracket 33, a spiral stirring blade 34, a scraper plate 35 and a fixed plate 36. The motor 31 is fixedly mounted on the upper end of the reactor 2, and the output end of the motor 31 is fixedly connected to the rotating shaft 32. A plurality of brackets 33 are fixedly mounted on the outer end of the rotating shaft 32, and the brackets 33 are linearly and evenly arranged at equal intervals downward on the rotating shaft 32; one end of the plurality of spiral stirring blades 34 is fixedly connected to one end of one bracket 33, and the other end of the spiral stirring blades 34 is fixedly connected to one end of another bracket 33, and the spiral stirring blades 34 are linearly and evenly arranged at equal intervals downward along the direction of the rotating shaft 32; the fixed plate 36 is symmetrically fixedly connected to one end of the bracket 33, one end of the scraper plate 35 is fixedly connected to the fixed plate 36, and the other end of the scraper plate 35 is in sliding contact with the inner wall of the reactor 2;
[0043] In the present invention, when the rPET reaction is carried out, the motor 31 drives the rotating shaft 32 to rotate, and the spiral stirring blade 34 rotates with the rotating shaft 32 to fully stir the reactants in the reactor 2; during the stirring reaction process, the scraper 35 scrapes off the PET particles remaining on the inner wall of the reactor 2;
[0044] In the present invention, the spiral stirring blades 34 can achieve sufficient stirring of the reactants, thereby improving the reaction efficiency of the rPET. The scraper 35 not only scrapes off the PET particles remaining on the inside of the reactor 2 for a more complete reaction, but also reduces the probability of failure of the reaction equipment due to residue accumulation.
[0045] The nozzle mode rapid change component 41 includes a discharge disc 411, a discharge hole 412, an alignment disc 413, an alignment hole 414, a baffle 415 and a spray disc 416. The discharge disc 411 is fixedly connected to the discharge port of the reactor 2, and the discharge disc 411 is provided with a discharge hole 412; the alignment disc 413 is rotatably connected to the discharge disc 411, and the alignment disc 413 is provided with an alignment hole 414 for aligning the discharge hole 412 with the discharge hole 412. The plurality of alignment holes 414 are evenly distributed on the alignment disc 413 at equal intervals around the circumference. The alignment disc 413 is fixedly mounted on the upper end of the spray disc 416, and the baffle 415 is fixedly mounted inside the spray disc 416.
[0046] The drive assembly 42 includes a ring gear 421, a gear 422, a servo motor 423, and a support plate 424. The ring gear 421 is fixedly connected to the outer side of the spray plate 416, the support plate 424 is fixedly connected to the lower end of the base frame 1, the servo motor 423 is fixedly connected to the upper end of the support plate 424, the output end of the servo motor 423 is fixedly connected to the lower end of the gear 422, and the gear 422 is meshed with the ring gear 421;
[0047] In the utility model, the baffle 415 divides the interior of the spray disc 416 into multiple areas, and the multiple alignment holes 414 opened on the alignment disc 413 are connected to different areas. The bottom of each area is provided with spray ports of different diameters and numbers, corresponding to different spray modes. After the rPET reaction is completed, the appropriate spray mode is selected, the servo motor 423 drives the gear 422 to rotate, and the gear 422 drives the spray disc 416 to rotate through the ring gear 421. When the discharge hole 412 is aligned with the alignment hole 414 corresponding to the pre-set spray mode, the servo motor 423 stops working, and the rPET reactant can enter the designated spray mode area through the discharge hole 412 and be sprayed out through the spray disc 416.
[0048] In the present invention, by changing the alignment of the discharge hole 412 with different alignment holes 414 to change different spraying modes, the discharge efficiency of the rPET reaction equipment is improved, and the flexibility and practicality of the reaction equipment are increased.
[0049] The embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A reaction device for producing rPET, comprising a base frame (1) and a reactor (2), characterized in that: The upper end of the base frame (1) is fixedly connected to the reaction kettle (2); The upper end of the reactor (2) is equipped with a stirring and cleaning mechanism (3) for processing and stirring the PET particles; The lower end of the reactor (2) is provided with a spraying mechanism (4) for discharging the stirred PET reactant; The spraying mechanism (4) comprises a nozzle mode rapid change component (41) for changing the discharge form and a drive component (42) for controlling the operation of the nozzle mode rapid change component (41). The nozzle mode rapid change component (41) is installed at the discharge port at the lower end of the reactor (2), and the drive component (42) is installed in the middle of the base frame (1) and connected to the nozzle mode rapid change component (41).
2. The reaction equipment for producing rPET according to claim 1, characterized in that The stirring and cleaning mechanism (3) comprises a motor (31), a rotating shaft (32), a bracket (33), a spiral stirring blade (34), a scraper plate (35) and a fixed plate (36). The motor (31) is fixedly mounted on the upper end of the reactor (2), the output end of the motor (31) is fixedly connected to the rotating shaft (32), and a plurality of brackets (33) are fixedly mounted on the outer end of the rotating shaft (32); one end of the plurality of spiral stirring blades (34) is fixedly connected to one end of one bracket (33), and the other end of the spiral stirring blades (34) is fixedly connected to one end of another bracket (33); the fixed plate (36) is fixedly connected to one end of the bracket (33), one end of the scraper plate (35) is fixedly connected to the fixed plate (36), and the other end of the scraper plate (35) is slidably connected to the inner wall of the reactor (2).
3. The reaction equipment for producing rPET according to claim 2, characterized in that A plurality of brackets (33) are evenly arranged on the rotating shaft (32) in a linear manner downwardly at equal intervals.
4. The reaction equipment for producing rPET according to claim 3, characterized in that A plurality of spiral stirring blades (34) are uniformly arranged linearly and equidistantly downward along the direction of the rotating shaft (32).
5. The reaction equipment for producing rPET according to claim 4, characterized in that Two fixing plates (36) are symmetrically mounted on both ends of the bracket (33).
6. The reaction equipment for producing rPET according to claim 5, characterized in that The nozzle mode rapid change component (41) comprises a discharge disc (411), a discharge hole (412), an alignment disc (413), an alignment hole (414), a baffle (415) and a spray disc (416). The discharge disc (411) is fixedly connected to the discharge port of the reactor (2), and the discharge disc (411) is provided with a discharge hole (412); the alignment disc (413) is rotatably connected to the discharge disc (411), and the alignment disc (413) is provided with an alignment hole (414) for aligning with the discharge hole (412) for discharge; the alignment disc (413) is fixedly mounted on the upper end of the spray disc (416), and the baffle (415) is fixedly mounted inside the spray disc (416).
7. The reaction equipment for producing rPET according to claim 6, characterized in that The plurality of alignment holes (414) are evenly distributed on the alignment disk (413) at equal intervals around the circumference.
8. The reaction equipment for producing rPET according to claim 7, characterized in that The driving assembly (42) includes a ring gear (421), a gear (422), a servo motor (423) and a supporting plate (424). The ring gear (421) is fixedly connected to the outside of the spraying disk (416). The supporting plate (424) is fixedly connected to the lower end of the base frame (1). The servo motor (423) is fixedly connected to the upper end of the supporting plate (424). The output end of the servo motor (423) is fixedly connected to the lower end of the gear (422). The gear (422) is meshed with the ring gear (421).
Citation Information
Patent Citations
Equipment for producing regenerated plastic particles by utilizing waste plastics
CN218905948U