Jumper cap sorting machine

Abstract

The utility model provides a jumper cap sorting machine, which belongs to the field of automation and comprises a machine frame, a sorting mechanism is arranged on the machine frame, and a supporting assembly is arranged at the bottom of the machine frame. The automatic production line can realize multifunctional operation integrating automatic feeding, automatic sorting and automatic defective product discharging, can simultaneously produce different products of the same series, can adapt to direct switching among the different products of the same series, can realize remodeling production of replaceable parts of the products of the same series, is high-efficiency and intelligent, comprises full-automatic full inspection, and is high in production efficiency and high in production efficiency, and parts of the products of the same series can be replaced by the replaceable parts of the products of the same series. According to the automatic sorting device for the jumper caps, the jumper caps can be quickly replaced, information of the jumper caps can be accurately recognized, accurate sorting is carried out according to the information, the sorting error rate is extremely low, the sorting accuracy is ensured, impact and collision to cargoes can be reduced in the sorting process, sorting is carried out in a mildest mode, and the situation that the cargoes are possibly damaged due to manual sorting is avoided.

Description

Technical Field

[0001] The utility model relates to the field of automation, in particular to a jumper cap sorting machine. Background Art

[0002] In the modern electronics manufacturing industry, jumper caps, as important components for circuit board connections, come in a wide variety of types and sizes, placing high demands on production efficiency and accuracy. Traditional manual sorting methods are not only inefficient but also prone to errors, unable to meet the needs of large-scale production. Existing jumper cap sorting machines still have the following defects:

[0003] (1) In actual use, jumper caps are often optimized for specific types of designs. For jumper caps with large differences in shape and size, it may be necessary to customize or adjust the equipment, which increases the complexity and cost of use;

[0004] (2) In actual use, there are still certain defects in equipment cost, technical complexity, adaptability and dependence on the environment.

[0005] Therefore, we make improvements to this problem and propose a jumper cap sorting machine. Utility Model Content

[0006] The purpose of the present invention is to optimize the design of existing jumper caps, which are often designed for specific types. For jumper caps with large differences in shape and size, it may be necessary to customize or adjust the equipment, which increases the complexity and cost of use.

[0007] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:

[0008] Jumper cap sorting machine is used to improve the above problems.

[0009] The utility model is specifically as follows:

[0010] It comprises a frame, a sorting mechanism is provided on the frame, and a supporting assembly is provided at the bottom of the frame;

[0011] The sorting mechanism includes a feeding component, a splitting component, a detection component, a collection component and a display component. The feeding component includes a vibration base, a foot pad, a vibration plate body, a vibration plate surface, a product flow channel and a vibration plate controller. The vibration base is fixedly arranged on the frame, the foot pad is arranged on the vibration base, the vibration plate body is arranged on the frame through the foot pad, the vibration plate surface is arranged on the vibration plate body and used in conjunction with the vibration plate body, the product flow channel is arranged on one side of the vibration plate body and extends from one side of the vibration plate surface, and the vibration plate controller is fixedly arranged on the frame.

[0012] As an optimal technical solution of the present invention, the splitting assembly includes a servo motor, a splitting rotary disk and a splitting guard plate. The servo motor is fixed on the frame, the splitting rotary disk is arranged at the output end of the servo motor, and the splitting guard plate is arranged on the outside of the splitting rotary disk.

[0013] As an optimal technical solution of the present invention, the detection component includes a front detection camera and a side detection camera. The front detection camera is fixedly set on one side of the split rotating disk, and the side detection cameras are in two groups and are symmetrically arranged on the front and back sides of the split rotating disk.

[0014] As an optimal technical solution of the present invention, the collection component includes a feed air pipe, a good product box and a defective box. The number of the feed air pipes is two groups and they are located on the front and back sides of the dividing rotating disk. The good product box and the defective box are respectively fixed on the frame and are respectively connected to the two groups of feed air pipes.

[0015] As a preferred technical solution of the present invention, the display assembly includes an operating screen, a display and a three-color light. The operating screen and the display are both installed on a frame and both are adjustable in angle. The three-color light is arranged above the display.

[0016] As a preferred technical solution of the present invention, the support assembly includes casters and foot cups, the number of the casters and foot cups are four and they are arranged in pairs at the bottom of the frame, and the height of the foot cups is adjustable.

[0017] As a preferred technical solution of the present invention, optical fiber accessories are fixedly installed on both sides of the product flow channel, and a leakage protector and a host fan are fixedly installed on one side of the rack.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] In the solution of the present utility model:

[0020] 1. Through the set sorting mechanism, it can realize the multifunctional operation of automatic loading, automatic sorting, and automatic defective removal. At the same time, it can produce multiple different products of the same series at the same time, and can adapt to direct switching between different products of the same series. For different series of products, parts can be replaced to realize model change production. It is efficient and intelligent, including fully automatic full inspection and fast line change.

[0021] 2. Through the detection components set up, it can accurately identify the jumper cap information and perform precise sorting accordingly. Its sorting error rate is extremely low, ensuring the accuracy of sorting. During the sorting process, it can reduce the impact and collision on the goods, and sort in the most gentle way, avoiding the damage to the goods that may be caused by manual sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of the jumper cap sorting machine provided by the utility model;

[0023] Figure 2 This is a schematic diagram of the sorting mechanism structure of the jumper cap sorting machine provided by the utility model;

[0024] Figure 3 This is a schematic diagram of the sorting mechanism structure of the jumper cap sorting machine provided by the utility model;

[0025] Figure 4 This is a schematic diagram of the sorting mechanism structure of the jumper cap sorting machine provided by the utility model;

[0026] Figure 5 This is a schematic diagram of the sorting mechanism structure of the jumper cap sorting machine provided by the utility model.

[0027] Indicated in the figure:

[0028] 1. Frame; 2. Sorting mechanism; 201. Feeding assembly; 2011. Vibrating base; 2012. Foot pad; 2013. Vibrating plate body; 2014. Vibrating plate surface; 2015. Product flow channel; 2016. Vibrating plate controller; 202. Segmentation assembly; 2021. Servo motor; 2022. Segmentation rotary plate; 2023. Segmentation guard plate; 203. Inspection assembly; 2031. Front inspection camera; 2032. Side inspection camera; 204. Collection assembly; 2041. Feeding air pipe; 2042. Good product box; 2043. Bad product box; 205. Display assembly; 2051. Operation screen; 2052. Display; 2053. Three-color light; 3. Support assembly; 301. Casters; 302. Foot cup; 4. Fiber optic accessories; 5. Leakage protector; 6. Main unit fan. DETAILED DESCRIPTION

[0029] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0030] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0033] like Figure 1-5 As shown, this embodiment proposes a jumper cap sorting machine, comprising a frame 1, a sorting mechanism 2 is provided on the frame 1, and a support assembly 3 is provided at the bottom of the frame 1;

[0034] The sorting mechanism 2 includes a feeding component 201, a dividing component 202, a detecting component 203, a collecting component 204 and a display component 205. The feeding component 201 includes a vibration base 2011, a foot pad 2012, a vibration plate body 2013, a vibration plate surface 2014, a product flow channel 2015 and a vibration plate controller 2016. The vibration base 2011 is fixedly arranged on the frame 1, the foot pad 2012 is arranged on the vibration base 2011, the vibration plate body 2013 is arranged on the frame 1 through the foot pad 2012, and the vibration plate The surface 2014 is arranged on the vibration disk body 2013 and is used in conjunction with the vibration disk body 2013. The product flow channel 2015 is arranged on one side of the vibration disk body 2013 and extends from one side of the vibration disk surface 2014. The vibration disk controller 2016 is fixedly set on the frame 1. When in use, the jumper cap is in the vibration disk surface 2014. The vibration motor inside the vibration disk body 2013 uses periodic electromagnetic force to make the vibration disk surface 2014 vibrate in the vertical direction. This vibration is similar to a pulse signal.

[0035] like Figure 4 and Figure 5 As shown, the segmentation component 202 includes a servo motor 2021, a segmentation rotary disk 2022 and a segmentation guard plate 2023. The servo motor 2021 is fixedly set on the frame 1, the segmentation rotary disk 2022 is set at the output end of the servo motor 2021, and the segmentation guard plate 2023 is set on the outside of the segmentation rotary disk 2022. It is controlled by the servo motor 2021 and continuously segments the jumper caps passing through according to the set program to prepare for subsequent classification.

[0036] like Figure 4 and Figure 5 As shown, the detection component 203 includes a front detection camera 2031 and a side detection camera 2032. The front detection camera 2031 is fixedly set on one side of the dividing rotating disk 2022. The side detection cameras 2032 are in two groups and are symmetrically arranged on the front and back sides of the dividing rotating disk 2022. After the dividing rotating disk 2022 is passed, one is divided each time, and the product category is accurately determined in turn after passing through the positions of the front detection camera 2031 and the side detection camera 2032.

[0037] like Figure 3 As shown, the collection component 204 includes a feed air pipe 2041, a good box 2042 and a bad box 2043. The feed air pipe 2041 is in two groups and is located on the front and back sides of the dividing rotating disk 2022. The good box 2042 and the bad box 2043 are respectively fixed on the frame 1 and are respectively connected to the two groups of feed air pipes 2041. After being judged by the front detection camera 2031 and the side detection camera 2032, it is determined to be OK / NG, and the products are put into the good box 2042 and the bad box 2043 and discharged according to classification.

[0038] like Figure 3 As shown, the display component 205 includes an operation screen 2051, a display 2052 and a three-color light 2053. The operation screen 2051 and the display 2052 are both installed on the rack 1 and both are adjustable in angle. The three-color light 2053 is set above the display 2052. The operation screen 2051 is used to facilitate the control of the entire device. The display 2052 and the three-color light 2053 will display the sorting status of the jumper caps in real time.

[0039] like Figure 3 As shown, the support assembly 3 includes casters 301 and foot cups 302. The number of casters 301 and foot cups 302 are four and they are arranged in pairs at the bottom of the frame 1. The height of the foot cups 302 is adjustable. The frame 1 is supported by the foot cups 302, and the height of the foot cups 302 can be adjusted so that the casters 301 touch the ground, facilitating the overall movement.

[0040] like Figure 1 As shown, optical fiber accessories 4 are fixedly installed on both sides of the product flow channel 2015, and a leakage protector 5 and a host fan 6 are fixedly installed on one side of the rack 1. The optical fiber accessories 4 are used to build a monitoring system, which transmits high-definition video signals through optical fibers to make the monitoring screen clearer and smoother. The leakage protector 5 will provide certain protection for the device body to prevent overall leakage problems. At the same time, the host fan 6 can dissipate heat from the internal main body for protection.

[0041] Specifically, when the jumper cap sorting machine is working: the jumper caps are in the vibration disk 2014 and are controlled by the vibration disk controller 2016. The vibration motor inside the vibration disk body 2013 uses periodic electromagnetic force to make the vibration disk 2014 vibrate in the vertical direction, so that the products continuously pass through the product flow channel 2015 and move to the segmentation rotating disk 2022. In the process of passing through the product flow channel 2015, high-definition video signals are transmitted through the optical fiber accessories 4 to make the monitoring picture clearer and smoother. Then, according to the set program, the passing jumper caps are continuously segmented, one at a time, and pass through the positions of the front detection camera 2031 and the side detection camera 2032 to accurately determine the product category in turn, determine OK / NG, and put them into the good box 2042 and the bad box 2043, and discharge them according to category.

[0042] All technical features in this embodiment can be freely combined according to actual needs.

[0043] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A jumper cap sorting machine, comprising a frame (1), characterized in that: A sorting mechanism (2) is provided on the frame (1), and a supporting assembly (3) is provided at the bottom of the frame (1); The sorting mechanism (2) comprises a feeding component (201), a dividing component (202), a detecting component (203), a collecting component (204) and a display component (205); the feeding component (201) comprises a vibration base (2011), a foot pad (2012), a vibration plate body (2013), a vibration plate surface (2014), a product flow channel (2015) and a vibration plate controller (2016); the vibration base (2011) is fixedly arranged on the frame (1); the foot pad ( The vibration plate body (2012) is arranged on the vibration base (2011), the vibration plate body (2013) is arranged on the frame (1) through the foot pad (2012), the vibration plate surface (2014) is arranged on the vibration plate body (2013) and is used in conjunction with the vibration plate body (2013), the product flow channel (2015) is arranged on one side of the vibration plate body (2013) and extends from one side of the vibration plate surface (2014), and the vibration plate controller (2016) is fixedly arranged on the frame (1).

2. A jumper cap sorting machine according to claim 1, characterized in that: The splitting assembly (202) comprises a servo motor (2021), a splitting rotating disk (2022) and a splitting guard plate (2023); the servo motor (2021) is fixedly arranged on the frame (1); the splitting rotating disk (2022) is arranged at the output end of the servo motor (2021); and the splitting guard plate (2023) is arranged outside the splitting rotating disk (2022).

3. A jumper cap sorting machine according to claim 2, characterized in that: The detection component (203) comprises a front detection camera (2031) and a side detection camera (2032), wherein the front detection camera (2031) is fixedly arranged on one side of the split rotating disk (2022), and the side detection cameras (2032) are provided in two groups and are symmetrically arranged on the front and rear sides of the split rotating disk (2022).

4. A jumper cap sorting machine according to claim 2, characterized in that: The collecting assembly (204) comprises a feed air pipe (2041), a good product box (2042) and a bad product box (2043). The feed air pipe (2041) is provided in two groups and is located at the front and rear sides of the splitting rotating disk (2022). The good product box (2042) and the bad product box (2043) are respectively fixedly arranged on the frame (1) and are respectively connected to the two groups of feed air pipes (2041).

5. The jumper cap sorting machine according to claim 1, characterized in that: The display assembly (205) comprises an operating screen (2051), a display (2052) and a three-color light (2053); the operating screen (2051) and the display (2052) are both mounted on the frame (1) and both are adjustable in angle; the three-color light (2053) is arranged above the display (2052).

6. The jumper cap sorting machine according to claim 1, characterized in that: The support assembly (3) comprises casters (301) and foot cups (302). The casters (301) and foot cups (302) are provided in groups of four and are arranged in pairs at the bottom of the frame (1). The height of the foot cups (302) is adjustable.

7. The jumper cap sorting machine according to claim 1, characterized in that: Optical fiber accessories (4) are fixedly installed on both sides of the product flow channel (2015), and a leakage protector (5) and a main engine fan (6) are fixedly installed on one side of the frame (1).

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